Safety Recall 22S15 – Powertrain Control Module Software Update – 2021 Ford F-150

March 25, 2022 NHTSA CAMPAIGN NUMBER: 22V188000

Transmission May Shift into Neutral While Driving

An unexpected shift into neutral will cause a loss of drive power and increase the risk of a crash.

 

NHTSA Campaign Number: 22V188

Manufacturer FordeBay logo Motor Company

Components POWER TRAIN

Potential Number of Units Affected 47,084

 

Summary

FordeBay logo Motor Company (FordeBay logo) is recalling certain 2021 F-150 vehicles. The Diagnostic Trouble Code (DTC) for low transmission fluid pressure may falsely activate and cause the transmission to unexpectedly shift into neutral.

 

Remedy

Dealers will update the Powertrain Control Module (PCM) software, free of charge. Owner notification letters were mailed on April 12, 2022. Owners may contact FordeBay logo customer service at 1-866-436-7332. FordeBay logo’s number for this recall is 22S15.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Vehicle has a Recall

 


May 12, 2022

NEW VEHICLE DEMONSTRATION / DELIVERY HOLD –
Safety Recall 22S15 – Supplement #1
Certain 2021 Model Year F-150 Vehicles, Built Without Auto-Start-Stop
Powertrain Control Module Software Update

 

AFFECTED VEHICLES

VehicleModel YearAssembly PlantBuild Dates
F-1502021Dearborn TruckJuly 28, 2021 through November 22, 2021
Kansas CityOctober 7, 2021 through December 20, 2021

Affected vehicles are identified in OASIS and FSA VIN Lists.

 

REASON FOR THIS SUPPLEMENT

Updated owner letters will be mailed to notify customers that they now have the option of installing the software update through the FordeBay logo Power Up Software, or they can have their dealer perform the service for them.

 

REASON FOR THIS SAFETY RECALL

In some of the affected vehicles, Diagnostic Trouble Code (DTC) P0868 (Transmission Fluid Pressure Low) may falsely activate, and can do so at any vehicle speed. This DTC causes a wrench light to illuminate, and the transmission to shift into a neutral state. Once the vehicle coasts to a speed below 2 mph/3 kph, the electronic shifter will attempt to engage park. Once the vehicle comes to a complete stop, the transmission will engage park. Transmission function may be restored upon a key-off/key-on cycle. A loss in vehicle mobility may increase the risk of crash.

 

SERVICE ACTION

Before demonstrating or delivering any new in-stock vehicles involved in this recall, dealers are to update the Powertrain Control Module (PCM) software using FDRS. IDS cannot be used to complete this repair. This service must be performed on all affected vehicles at no charge to the vehicle owner.

 

OWNER NOTIFICATION AND MAILING SCHEDULE

Initial owner letters were mailed the week of April 11, 2022. Updated owner letters are expected to be mailed the week of May 16, 2022, to notify customers that they now have the option of installing the software update through the FordeBay logo Power Up Software, or they can have their dealer perform the service for them. Dealers should repair any affected vehicles that arrive at their dealerships, whether or not the customer has received a letter.

Note: Owners have been notified that transmission function may be restored upon a key-off/key-on cycle.

PLEASE NOTE:

Federal law requires dealers to complete this recall service before a new vehicle is delivered to the buyer or lessee. Violation of this requirement by a dealer could result in a civil penalty of up to $21,000 per vehicle. Correct all vehicles in your new vehicle inventory before delivery. 

 

SOLD VEHICLES

  • FordeBay logo has not issued instructions to stop selling/delivering or driving used vehicles under this safety recall. Owners should contact their dealer for an appointment to have their vehicles remedied as soon as practicable. Owners can continue to safely drive their vehicles.
  • Immediately contact any of your affected customers whose vehicles are not on your VIN list but are identified in OASIS. Give the customer a copy of the Owner Notification Letter (when available) and schedule a service date.
  • Correct other affected vehicles identified in OASIS which are brought to your dealership.
  • Dealers are to prioritize repairs of customer vehicles over repairs of new and used vehicle inventory.

 

STOCK VEHICLES

  • Correct all affected units in your new vehicle inventory before delivery.
  • Use OASIS to identify any affected vehicles in your used vehicle inventory.

 

DEALER-OPERATED RENTAL VEHICLES

The Fixing America’s Surface Transportation (FAST) Act law effective June 2016 prohibits a rental company from selling, renting or leasing vehicles subject to a safety or compliance recall. Please consult your legal counsel for legal advice.

 

TITLE BRANDED / SALVAGED VEHICLES

Affected title branded and salvaged vehicles are eligible for this recall.

 

OWNER REFUNDS

  • This safety recall must still be performed, even if the owner has paid for a previous repair. Claiming a refund will not close the recall on the vehicle.
  • FordeBay logo Motor Company is offering a refund for owner-paid repairs covered by this recall if the repair was performed prior to the date indicated in the reimbursement plan, which is posted with this bulletin. Owners are directed to seek reimbursement through authorized dealers or, at their option, directly through FordeBay logo Motor Company at P.O. Box 6251, Dearborn, MI 481216251.
  • Dealers are also pre-approved to refund owner-paid emergency repairs that were performed away from an authorized servicing dealer after the end date specified in the reimbursement plan. Non-covered repairs, or those judged by FordeBay logo to be excessive, will not be reimbursed.
  • Refunds will only be provided for the costs associated to a repair due to DTC P0868 falsely activating and accompanied by the symptoms stated above under the reason for this safety recall section.

 

RENTAL VEHICLES 

Rental vehicles are not approved for this program.

 

PARTS REQUIREMENTS

Parts are not required to complete this repair.

 


CERTAIN 2021 MODEL YEAR F-150 VEHICLES – BUILT WITHOUT AUTO-START-STOP – POWERTRAIN CONTROL MODULE SOFTWARE UPDATE

 

SERVICE PROCEDURE

Module Programming

NOTE: Program appropriate vehicle modules before performing diagnostics and clear all Diagnostic Trouble Codes (DTC’s) after programming. For DTC’s generated after programming, follow normal diagnostic service procedures.

1. Connect a battery charger to the 12V battery.

NOTE: Verify that the negative cable of the charger is installed on a chassis or engine ground, and not the 12 volt battery negative terminal to prevent the battery saver mode from activating on the vehicle.

NOTE: If the diagnostic software does not load or if the vehicle cannot be identified properly, make sure there is a good internet connection and the Vehicle Communication Module (VCM) is properly connected to the Data Link Connector (DLC).

2. Log into FordeBay logo Diagnostic and Repair System (FDRS).

NOTE: Vehicle information is automatically retrieved by the diagnostic software and a Network Test is run. Vehicle identification data appears on the screen when this is complete.

3. Click ‘Read VIN from Vehicle’ or manually enter the Vehicle Identification Number (VIN).

NOTE: Available modules are shown on the Left Hand (LH) side of the screen, and available procedures are listed on the Right Hand (RH) side of the screen. Modules that are communicating are highlighted in green.

4. Select Toolbox tab.

5. From the list on the LH side of the screen, select the PCM.

6. From the list on the RH side of the screen, select PCMPowertrain Control Module (PCM) Software Update.

7. Click RUN.  Follow all on-screen instructions carefully.

8. From the list on the RH side of the screen, select Self-Test and click RUN.

9. Click the Run Selected Tests button in the lower right.

10. Click the Clear & Retest button at the top of the screen to clear DTC’s in all modules.

11. Disconnect the battery charger from the 12V battery once the programming has completed.

 

Important Information for Module Programming

NOTE: When programming a module, use the following basic checks to ensure programming completes without errors.

  • Make sure the 12V battery is fully charged before carrying out the programming steps and connect FDRS/scan tool to a power source.

NOTE: A good internet connection is necessary to identify the vehicle and to load the diagnostic software.

 

  • Inspect Vehicle Communication Module II (VCM IIeBay logo)/Vehicle Communication and Measurement Module (VCMM) and cables for any damage. Make sure scan tool connections are not interrupted during programming.
  • A hardwired connection is strongly recommended.
  • Turn off all unnecessary accessories (radio, heated/cooled seats, headlamps, interior lamps, HVAC system, etc.) and close doors.
  • Disconnect/depower any aftermarket accessories (remote start, alarm, power inverter, CB radio, etc.).
  • Follow all scan tool on-screen instructions carefully.
  • Disable FDRS/scan tool sleep mode, screensaver, hibernation modes.
  • Create all sessions key on engine off (KOEO). Starting the vehicle before creating a session will cause errors within the programming inhale process.

 

Recovering a module when programming has resulted in a blank module

a. Disconnect the VCMII or VCMM from the data link connector (DLC) and your PC.

b. After ten seconds, reconnect the VCMII/VCMM to the DLC and the PC. Launch FDRS. The VCMII/VCMM icon should turn green in the bottom right corner of the screen. If it does not, troubleshoot the FDRS to VCM connection.

c. If you are using the same FDRS as the initial programming attempt, select the appropriate VIN from the Vehicle Identification menu. If you are using a different FDRS, select “Read VIN from Vehicle” and proceed through the Network Test.

d. In the Toolbox menu, navigate to the failed module and Download/Run Programmable Module Installation (PMI). Follow the on-screen prompts. When asked if the original module is installed, select “No” and continue through the installation application.

e. Once programming has completed, a screen may list additional steps required to complete the programming process. Make sure all applicable steps are followed in order.

 


Chronology :

February – March 2022 On February 4th, FordeBay logo’s Driveline Engineering team brought an issue to FordeBay logo’s Critical Concern Review Group (CCRG) regarding loss-of-mobility reports on certain 2021MY F150 vehicles.
Specifically, FordeBay logo identified an increase in Transmission Fluid Pressure Low Diagnostic Trouble Code (DTC) P0868 codes being set on specific 2021MY F150 vehicles equipped with 3.5L GTDI, 2.7L and 5.0L engines and the 10R80 transmission. When this code is set, the vehicle transmission will enter a neutral state.

Engineering investigation found that one of the powertrain diagnostic logic software branches was turned on in error when these vehicles were produced. Under certain conditions, this diagnostic logic could inadvertently activate the Pump-Gear-Failure-Detection logic even though the hardware is functioning properly. When this occurs, the transmission on-board-diagnostics will set the DTC P0868, turn on a Wrench Light telltale, and the vehicle’s transmission will shift into a neutral state. As the vehicle slows to a speed below 2 mph/3kph, the electronic shifter will attempt to engage the Park function and will automatically shift into Park when the vehicle comes to a complete stop. Transmission function can be immediately restored upon a key-off/key-on cycle.

CCRG analyzed the field data and trends. Between October 22, 2021 and February 9, 2022 there have been 28 warranty claims and one Customer Contact Center report to FordeBay logo potentially related to this concern. CCRG also reviewed the one (1) Vehicle Owner questionnaire (“VOQ”) report received by NHTSA concerning this issue.

On March 18, 2022, FordeBay logo’s Field Review Committee reviewed the concern and approved a field action.

FordeBay logo is not aware of any reports of accident or injury related to this condition.

 


1 Affected Product

Vehicle

MAKEMODELYEAR
FORDeBay logoF-1502021

 


12 Associated Documents

Recall Acknowledgement

RCAK-22V188-2243.pdf 645.424KB

 


Manufacturer Notices(to Dealers,etc) – Dealer Bulletin re NEW VEHICLE DEMONSTRATION / DELIVERY HOLD – Safety Recall 22S15 Certain 2021 Model Year F-150 Vehicles, Built Without Auto-Start-Stop Powertrain Control Module Software Update

RCMN-22V188-3445.pdf 257.721KB

 


Recall 573 Report

RCLRPT-22V188-8945.PDF 216.131KB

 


Recall 573 Report

RCLRPT-22V188-9223.PDF 216.181KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-22V188-4061.pdf 53.929KB

 


Manufacturer Notices(to Dealers,etc) – Dealer Bulletin re NEW VEHICLE DEMONSTRATION / DELIVERY HOLD – Safety Recall 22S15 – Supplement #1 Certain 2021 Model Year F-150 Vehicles, Built Without Auto-Start-Stop Powertrain Control Module Software Update

RCMN-22V188-7124.pdf 275.469KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-22V188-4398.pdf 59.239KB

 


Miscellaneous Document – OTA Messaging Pics re SYNC Notifications When Automatic Software Updates Are Turned OFF

RMISC-22V188-2158.pdf 956.634KB

 


Recall Quarterly Report #1, 2022-2

RCLQRT-22V188-6965.PDF 211.154KB

 


ISSUED Renotification Notice

RCRN-22V188-0983.pdf 550.244KB

 


Recall Quarterly Report #2, 2022-3

RCLQRT-22V188-2440.PDF 211.253KB

 


Recall Quarterly Report #3, 2022-4

RCLQRT-22V188-1377.PDF 211.347KB

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V188&docType=RCL

 


NHTSA ID Number: 10210536

Manufacturer Communication Number: SHELBY 3.5 22S15

Summary

Service Bulletin communicating the method for completing FordeBay logo TSB 22S15 on Shelby trucks with 3.5L engine.

 


Date: April 26, 2022

Subject: PCM Software Update for FordeBay logo Bulletin 22S15

Year: 2021

Model: Shelby Baja Raptor without Auto Start/Stop

 

Description:

In March FordeBay logo issued the 22S15 bulletin requiring PCM module software updates.  The FDRS software allows the PCM Software Update to go through on the 3.5L Baja Raptor.

However, the 2021 Baja Raptor did not ship with a Tomahawk handheld calibration device.  Customer Service will distribute loaner Tomahawk handheld devices to reinstall the latest calibration immediately following the FDRS PCM Software Update.  Do not release the Baja Raptor to the customer until the new calibration is installed with the Tomahawk.

 

To perform the PCM software update, follow the procedure below.

  1. Use FordeBay logo FDRS software to perform the PCM Module Software Update.
  2. Once complete disconnect FDRS from the vehicles OBD2 port.
  3. With the ignition ON and engine OFF, unplug the Power Board plug and plug the Tomahawk in to the OBD2 port.
  4. The Tomahawk may go through a quick erase and firmware update.
  5. Select “Programming”, then on the next screen select “Software Update”, and on the next screen press the circular arrow buttons to start the download as instructed.
  6. Once the installation is successful, disconnect the Tomahawk from the OBD2 port and plug the Power Step plug back in if applicable.
  7. Start the vehicle to assure that the installation was successful.

 

To obtain the Tomahawk with the new calibration please contact our Customer Service representatives at 574.970.7792 or email supercharger@drivetuscany.com .

 

Tuscany will allow .3 hours for this service bulletin update.

 


1 Affected Product

Vehicle

MAKEMODELYEAR
TUSCANY MOTOR COBAJA RAPTOR2021

 


1 Associated Document

Manufacturer Communications

https://www.nhtsa.gov/recalls?nhtsaId=10210536

MC-10210536-0001.pdf 161.197KB

 


NHTSA ID Number: 10210535

Manufacturer Communication Number: SHELBY 5.0 22S15

Summary

Service Bulletin communicating the method for completing FordeBay logo TSB 22S15 on Shelby trucks with 5.0L engine.

 


Date: April 25, 2022

Subject: PCM Software Update for FordeBay logo Bulletin 22S15

Year: 2021

Model: F150 Shelby/Super Snake/Super Snake Sport without Auto Start/Stop

 

Description:

In March FordeBay logo issued the 22S15 bulletin requiring PCM module software updates.  The 5.0L Supercharger calibration prohibits the FordeBay logo software from completing the software update.

In order to successfully complete the PCM software update, the provided stock calibration will need to be loaded on to the Tomahawk handheld device.  There is a specific stock calibration for the crew cab Super Snake and Shelby, and a specific file for the regular cab Super Snake Sport.

Stock Calibration File NameModel
TOMAHAWK_6106_2021-F150-50L_PRD_ML3A-14C204-BNC.BINSuper Snake/Shelby (crew cab)
TOMAHAWK_6106_2021-F150-50L_PRD_ML3A-14C204-BPC.BINSuper Snake Sport (regular cab)

 

To perform the PCM software update, follow the procedure below.

  1. Obtain the SD Card from the Tomahawk device and insert into a PC.
  2. Delete the existing “.BIN” file, but do not remove the “APP.LDR” file.
  3. Load the appropriate stock .BIN calibration file for the vehicle being updated on to the SD card (see table above).
  4. Reinsert the SD card into the Tomahawk device.
  5. With the ignition ON and engine OFF, unplug the Power Board plug if applicable and plug the Tomahawk in to the OBD2 port.
  6. The Tomahawk will go through a quick erase and firmware update.
  7. Select “Programming”, then on the next screen select “Software Update”, and on the next screen press the circular arrow buttons to start the download as instructed.
  8. Once the installation is complete disconnect the Tomahawk from the OBD2 port.
  9. Connect the vehicle to FDRS and proceed with the PCM Software Update.
  10. Once complete disconnect the FDRS PC from the OBD2 port.
  11. Once again insert the Tomahawk SD card into a PC and delete the existing “.BIN” file.
  12. Obtain the new “TOMAHAWK_6106_2021-2022_F150-50L_ALL-INONE_STAGE2_v84.0.BIN” file and copy it on to the SD card.
  13. Reinsert the SD card in to the Tomahawk and connect the Tomahawk to the OBD2 port with the ignition ON and engine OFF.
  14. The Tomahawk will go through a quick erase and firmware update.
  15. Select “Programming”, then on the next screen select “Software Update”, and on the next screen press the circular arrow buttons to start the download as instructed.
  16. Once the installation is successful, disconnect the Tomahawk from the OBD2 port and plug the Power Step plug back in if applicable.
  17. Start the vehicle to assure that the installation was successful.

 

To obtain the new calibration please contact our Supercharger Customer Service representatives at 574.970.7792 or email supercharger@drivetuscany.com .

 

Tuscany will allow .5 hours for this service bulletin update.

 


3 Affected Products

Vehicles

MAKEMODELYEAR
TUSCANY MOTOR COSHELBY2021
TUSCANY MOTOR COSUPER SNAKE2021
TUSCANY MOTOR COSUPER SNAKE SPORT2021

 


1 Associated Document

Manufacturer Communications

https://www.nhtsa.gov/recalls?nhtsaId=10210535

MC-10210535-0001.pdf 611.728KB

 


 

Reprogramming

Service Information & Reprogramming

 

Module Reprogramming

Diagnostic Software Interface Device Complete Vehicle Diagnostics Module Programming
1996-2017
Model Year
2018-Present
Model Year
1996-2017
Model Year
2018-Present
Model Year
IDS/FDRS VCM, VCM IIeBay logo, VCMM X X X X
FJDS/FDRS Compatible J2534 Devices
(Including VCM IIeBay logo and VCMM)
  X X X

Detailed system requirements, installation, and support information for each product is located under the diagnostics tool support tab for each product.

 

Integrated Diagnostic Software (IDS) / FordeBay logo Diagnosis & Repair System (FDRS)

For use with VCM I, VCM IIeBay logo, VMM and VCMM hardware devices only. The complete factory FordeBay logo Motor Company vehicle diagnostic tool that provides complete dealership level vehicle diagnostic coverage for all 1996 to present FordeBay logo, LincolneBay logo and MercuryeBay logo vehicles. The IDS software includes time based access to the IDS software, software updates and calibration files.

 

FordeBay logo J2534 Diagnostic Software (FJDS) / FordeBay logo Diagnosis & Repair System (FDRS)

For use with compatible J2534 hardware devices. FJDS software provides Ford Module Programming functionality that covers 1996 to present FordeBay logo, LincolneBay logo and MercuryeBay logo module reprogramming functions, plus complete dealership level vehicle diagnostic software for all 2018 to present FordeBay logo and LincolneBay logo vehicles. The FJDS software license includes time based access to the FJDS software, software updates and calibration files.


Latest Calibration Information

Module Build Data (As-Built)

Use VIN to obtain As-Built data

www.motorcraftservice.com

 


 

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Bestseller No. 6
Opus IVS CarDAQ-Plus 3 All Makes J2534 Reprogramming Tool
  • ALL OF THE J2534 PROTOCOLS - This single unit has all of the protocols you need for your OEM J2534 reprogramming and diagnostics including the latest in DoIP and CanFD
  • J2534 TECHNICAL SUPPORT - FREE for the life of the tool. Staffed by technicians who understand vehicle repair and J2534 Pass‑thru
  • TOOLBOX WITH OEM APPLICATION DESCRIPTIONS - educational video tutorials and real-time news – Giving you the confidence and up-to-date knowledge to get the job done
  • J2534 v05.00 API - The newest version of J2534 to give you the latest in pass-thru technology
  • FUTURE PROOF WITH 4 CAN CHANNELS - Going beyond the 3 required by select Chrysler/FCA models, CarDAQ-Plus 3 also provides a 4th to meet the needs of future OEM applications

Last update on 2026-05-30 / Affiliate links / Images from Amazon Product Advertising API


 

 


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