Safety Recall 21S38 – Fuel Delivery Module (FDM) Line Leak Internal to Fuel Tank – 2021 Ford Escape, Lincoln Corsair, & 2021-2022 Bronco Sport

August 10, 2021 NHTSA CAMPAIGN NUMBER: 21V625000

Fuel Delivery Module May Leak

An engine stall increases the risk of a crash.

 

NHTSA Campaign Number: 21V625

Manufacturer Ford Motor Company

Components FUEL SYSTEM, GASOLINE

Potential Number of Units Affected 13,334

 

Summary

Ford Motor Company (Ford) is recalling certain 2021 Escape, Lincoln Corsair, and 2021-2022 Bronco Sport vehicles. The fuel delivery module may leak inside the fuel tank, causing low fuel pressure which could result in an engine stall.

 

Remedy

Dealers will replace the fuel delivery module, free of charge. Interim notification letters (remedy not available) were mailed on September 30, 2021. Owner notification letters were mailed on December 14, 2021. Owners may contact Ford customer service at 1-866-436-7332. Ford’s number for this recall is 21S38.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Vehicle has a Recall

 


AFFECTED VEHICLES

Vehicle Model Year Assembly Plant Build Dates
Escape 2021 Louisville May 6, 2021 through September 13, 2021
Corsair 2021 Louisville May 13, 2021 through August 26, 2021
Bronco Sport 2021-2022 Hermosillo May 21, 2021 through July 20, 2021

 

REASON FOR THIS SAFETY RECALL

In all of the affected vehicles, the fuel delivery module (FDM) may have a leak in the fuel tube due to a thin fuel tube wall. The leak will be internal to the fuel tank. An FDM fuel tube leak internal to the fuel tank will cause low fuel system pressure, which may lead to engine stall and/or no start due to insufficient fuel. An unexpected engine stall while driving may increase the risk of a crash.

 

SERVICE ACTION

Before demonstrating or delivering any new in-stock vehicles involved in this recall, dealers are to replace the sender and pump assembly. This service must be performed on all affected vehicles at no charge to the vehicle owner. Parts are now available to repair vehicles. Part W711806-S4-50B may have limited availability, refer to Technical Instructions on reuse of bolt until part quantity is sufficient.

 

OWNER NOTIFICATION AND MAILING SCHEDULE

Owner letters are expected to be mailed before November 26, 2021. Dealers should repair any affected vehicles that arrive at their dealerships, whether or not the customer has received a letter.

PLEASE NOTE:

Federal law requires dealers to complete this recall service before a new vehicle is delivered to the buyer or lessee. Violation of this requirement by a dealer could result in a civil penalty of up to $21,000 per vehicle. Correct all vehicles in your new vehicle inventory before delivery. 

 

SOLD VEHICLES

  • Ford has not issued instructions to stop selling/delivering or driving used vehicles under this safety recall. Owners should contact their dealer for an appointment to have their vehicles remedied as soon as practicable. Owners can continue to safely drive their vehicles.
  • Immediately contact any of your affected customers whose vehicles are not on your VIN list but are identified in OASIS. Give the customer a copy of the Owner Notification Letter (when available) and schedule a service date.
  • Correct other affected vehicles identified in OASIS which are brought to your dealership.
  • Dealers are to prioritize repairs of customer vehicles over repairs of new and used vehicle inventory.

 

STOCK VEHICLES

  • Correct all affected units in your new vehicle inventory before delivery.
  • Use OASIS to identify any affected vehicles in your used vehicle inventory.

 

DEALER-OPERATED RENTAL VEHICLES

The Fixing America’s Surface Transportation (FAST) Act law effective June 2016 prohibits a rental company from selling, renting or leasing vehicles subject to a safety or compliance recall. Please consult your legal counsel for legal advice.

 

TITLE BRANDED / SALVAGED VEHICLES

Affected title branded and salvaged vehicles are eligible for this recall.

 

OWNER REFUNDS

Refunds are not approved for this program.

 

RENTAL VEHICLES 

Rental vehicles are not approved for this program.

 

LINCOLN PICKUP AND DELIVERY

Owners of 2017 MY and newer Lincoln vehicles have the option of requesting pickup and delivery service with a Lincoln loaner (up to 2 days), from their dealership. For details, reference EFC08708, 2021 Lincoln Pickup & Delivery Updates.

 

PARTS REQUIREMENTS

Part Number Description Order Quantity Claim Quantity
LX6Z-9H307-L Sender and Pump ASY – SA Part Only 1 1
LX6Z-9H307-A Sender and Pump ASY – 2.0L / 1.5L / 2.3L / All AWD/FWD 1 1
LX6Z-9H307-B Sender and Pump ASY – 1.5L FWD Escape Only 1 1
LX6Z-4B496-A Driveshaft Bolts (AWD Only Vehicles. 6 Bolts, 3 Washers per kit) 2 2
4L3Z-9276-AA Safety Recall 21S38 - Fuel Delivery Module (FDM) Line Leak Internal to Fuel Tank - 2021 Ford Escape, Lincoln Corsair, & 2021-2022 Bronco Sport » small light O-ring Sensor Flat 1 1
W711806-S4-50B Fuel Tank Bolt 4 4
LX6Z-5A215-D Exhaust Clamp 1 1

 


CERTAIN 2021-2022 MODEL YEAR BRONCO SPORT AND 2021 MODEL YEAR CORSAIR AND ESCAPE VEHICLES — FUEL DELIVERY MODULE (FDM)

 

SERVICE PROCEDURE

1. Replace the Fuel Pump and Sender Unit. Please follow the Workshop Manual (WSM) procedures in Section 310-01.

NOTE: The Fuel Tank Bolts (Figure 1) W711806-S4-50B are currently on backorder. Per the WSM this is a one- time use bolt due to the adhesive patch applied to the bolt. Due to this backorder, Dealers may re-use this bolt only ONCE by cleaning the threads using a wire brush and removing all residual adhesive. Apply 2-3 drops of Thread Locker Loctite 2422, or equivalent, to the original bolt in the original location of residual adhesive. Please see Figures 2 and 3 for the front and rear bolts and adhesive location.

  • When W711806-S4-50B becomes available Dealers must install a new bolt per WSM.

 

IMPORTANT NOTE: Federal law prohibits selling motor vehicle parts or components that are under safety, compliance, or emissions recall. Unless a part is requested to be returned to Ford, all parts replaced under this FSA must be scrapped in accordance with all applicable local, state and federal environmental protection and hazardous material regulations. Refer to the Parts Retention, Return, & Scrapping section of the FSA dealer bulletin for further information.

 


 

 


4 Affected Products

Vehicles

MAKE MODEL YEAR
FORD BRONCO SPORT 2021-2022
FORD ESCAPE 2021
LINCOLN CORSAIR 2021

 


13 Associated Documents

Recall Acknowledgement

RCAK-21V625-2907.pdf 644.996KB

RCAK-21V625-2907

 


Defect Notice 573 Report

RCLRPT-21V625-7108.PDF 217.848KB

RCLRPT-21V625-7108

 


Recall 573 Report

RCLRPT-21V625-7261.PDF 217.843KB

RCLRPT-21V625-7261

 


Recall 573 Report

RCLRPT-21V625-1519.PDF 217.808KB

RCLRPT-21V625-1519

 


Manufacturer Notices(to Dealers,etc) – Advance Dealer Notification re NEW VEHICLE DEMONSTRATION / DELIVERY HOLD – Advance Notice Safety Recall 21S38 Certain 2021-2022 Model Year Bronco Sport, and 2021 Corsair and Escape Vehicles Fuel Delivery Module (FDM) Line Leak Internal to Fuel Tank

RCMN-21V625-3012.pdf 145.114KB

RCMN-21V625-3012

 


Manufacturer Notices(to Dealers,etc) – Dealer Bulletin re NEW VEHICLE DEMONSTRATION / DELIVERY HOLD Safety Recall 21S38 Certain 2021-2022 Model Year Bronco Sport, Corsair and Escape Vehicles Fuel Delivery Module (FDM) Line Leak Internal to Fuel Tank

RCMN-21V625-3558.pdf 645.342KB

RCMN-21V625-3558

 


Manufacturer Notices(to Dealers,etc) – NEW VEHICLE DEMONSTRATION / DELIVERY HOLD Safety Recall 21S38 Supplement #1 Certain 2021-2022 Model Year Bronco Sport, Corsair and Escape Vehicles Fuel Delivery Module (FDM) Line Leak Internal to Fuel Tank

RCMN-21V625-3850.pdf 691.746KB

RCMN-21V625-3850

 


Recall Quarterly Report #1, 2021-4

RCLQRT-21V625-7922.PDF 211.13KB

RCLQRT-21V625-7922

 


Manufacturer Notices(to Dealers,etc) – Advance Dealer Notification re NEW VEHICLE DEMONSTRATION / DELIVERY HOLD – Advance Notice Safety Recall 21S38 Supplement #1 Certain 2021-2022 Model Year Bronco Sport, and 2021 Corsair and Escape Vehicles Fuel Delivery Module (FDM) Line Leak Internal to Fuel Tank

RCMN-21V625-9570.pdf 172.367KB

RCMN-21V625-9570

 


ISSUED Owner Notification Letter(Part 577)

RCONL-21V625-3447.pdf 133.699KB

RCONL-21V625-3447

 


ISSUED Interim Owner Notification Letter(Part 577) (Parts Not Available)

RIONL-21V625-5349.pdf 44.794KB

RIONL-21V625-5349

 


Recall Quarterly Report #2, 2022-1

RCLQRT-21V625-1122.PDF 211.238KB

RCLQRT-21V625-1122

 


ISSUED Renotification Notice

RCRN-21V625-1125.pdf 379.397KB

RCRN-21V625-1125

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=21V625&docType=RCL

 


 

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  • 👍【Accurate ABS/SRS Diagnostics Functions】Upgraded from Autel AL519/ML519, Autel AL619 code reader with ABS/SRS diagnostic function is used to retrieve and clear codes from the ABS/SRS systems. It also provides the definition of each code to help diagnose problem areas within the systems that may cause the Malfunction Indicator Light (MIL) to turn on. Diagnoses ABS/ SRS system codes on most 1996 and newer major car models. To get real-time tech support, please email: ❤autelchoice @ outlook . com
  • 👍【All 10 Modes of OBD II Diagnostics Function】The OBD II Diagnostics function is a fast-access option that allows you to carry out a quick test on the engine system of OBD II vehicles. Read Codes, Erase Codes, Live Data, Freeze Frame, Retrieving I/M Readiness Status, O2 Monitor Test, On-Board Monitor Test, Component Test, Viewing Vehicle Information, Modules Present, DTC Lookup.
  • 👍【Easy to Perform ABSSRS】Please follow these steps to finish ABS/SRS system diagnostic testing procedure: 1. Turn the ignition on but do not start the engine. 2. Turn on the scan tool and wait for the Main Screen to appear. 3. Select AbsSrs icon in the Main Screen. 4. Select a specific vehicle manufacture’s regional coverage. From the vehicle make screen, select a specific vehicle manufacture and press OK button.
  • 👍【Wide Vehicle Coverage】AL619 supports more than 80 US, Asian and European vehicles, including Acura, Audi, Bentley, Benz, BMW, Bugatti, Chrysler, Ford, EU Ford, GM, Honda, Hyundai, Infiniti, Isuzu, Jaguar, Kia, Land Rover, Lexus, Maybach, Mazda, Mini, Mitsubishi, Nissan, Opel, Porsche, Saab, Scion, Seat, Skoda, Smart, Sprinter, Suzuki, Toyota, Vauxhall, Volvo.
  • 👍【Free Life-time Updates & Print Data】Get AL619, it will comes with Free lifetime software update online. You can download the newest software anytime. The Print Data function allows printing out diagnostic data recorded by the scan tool or customized test reports by connecting the scan tool to a PC or laptop with the USB cable supplied.

Last update on 2022-09-24 / Affiliate links / Images from Amazon Product Advertising API

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