3.5L EcoBoost – Cold Start Ticking/Tapping Or Rattle Type Noise – 2017-2020 Ford & Lincoln

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NHTSA ID Number: 10236037

Manufacturer Communication Number: TSB 23-2143

Summary

Some 2017-2020 F-150 and 2018-2020 Expedition/Navigator vehicles built on or before 30-Nov-2019 and equipped with a 3.5L EcoBoost engine may exhibit a ticking/tapping or rattle type noise from the top front cover area of the engine on initial start-up after a cold soak of 6 hours or more that may last for 2-5 seconds. Some vehicles may also exhibit an intermittent condition with no auto restart during auto-start-stop operation with or without diagnostic trouble code (DTC) P164C present in the powertrain control module (PCM). This may be due to a worn variable camshaft timing (VCT) unit. To correct the condition, follow the Service Procedure to replace the VCT units.

 


This bulletin supersedes 22-2200.

Model:

FordeBay

2018-2020 Expedition

Built on or before 30-Nov-2019
2017-2020 F-150
Built on or before 30-Nov-2019
LincolneBay

2018-2020 Navigator

Built on or before 30-Nov-2019

 

Summary

This article supersedes TSB 22-2200 to update the production fix date, Action statement and customer symptom.

NOTE: Certain parts may now be reused for this repair. Refer to the Service Procedure for details.

Issue: Some 2017-2020 F-150 and 2018-2020 Expedition/Navigator vehicles built on or before 30-Nov-2019 and equipped with a 3.5L EcoBoost engine may exhibit a ticking/tapping or rattle type noise from the top front cover area of the engine on initial start-up after a cold soak of 6 hours or more that may last for 2-5 seconds. Some vehicles may also exhibit an intermittent condition with no auto restart during auto-start-stop operation with or without diagnostic trouble code (DTC) P164C present in the powertrain control module (PCM). This may be due to a worn variable camshaft timing (VCT) unit. To correct the condition, follow the Service Procedure to replace the VCT units.

Action: Follow the Service Procedure to correct the condition on vehicles that meet all of the following criteria:

  • One of the following vehicle lines:
    • 2017-2020 F-150
    • 2018-2020 Expedition/Navigator
  • Built on or before 30-Nov-2019
  • 3.5L EcoBoost engine
  • Customer symptom of ticking/tapping or rattle noise from the front cover area after a cold start

 

NOTE: Dealers should only order parts for customer vehicles that require repairs. Because of parts constraints, dealers may experience situational short-term backorders on some parts. Customers should continue to drive the vehicle while parts are on order.

Parts

Service Part NumberQuantityDescriptionUnit of IssuePiece QuantityNote
HL3Z-6256-CD2Intake VCT Unit12
HL3Z-6C525-CD2Exhaust VCT Unit12
HL3Z-6279-A4VCT Unit Bolt14
ML3Z-6584-G1Left Valve Cover Gasket11
HL3Z-6584-A1Right Valve Cover Gasket11
W503275-S4371High Pressure Fuel Tube Retaining Bolt41
W503280-S437 3.5L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2017-2020 Ford & Lincoln | small light1High Pressure Fuel Tube Retaining Bolt41
W714498-S9001High Pressure Pump Mounting Bolt42
AA5Z-9E583-A 3.5L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2017-2020 Ford & Lincoln | small light1High Pressure Pump O-ring11
HL3Z-8507-A1Coolant Pump Gasket11
BR3Z-8527-A 3.5L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2017-2020 Ford & Lincoln | small light1Coolant Pump O-ring11
HL3Z-6A340-A1Crankshaft Pulley Shaft Bolt11
XW4Z-6700-AA 3.5L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2017-2020 Ford & Lincoln | small light1Front Crankshaft Seal11
BR3Z-6020-A 3.5L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2017-2020 Ford & Lincoln | small light1Front Cover Coolant Pipe Seal11
BR3Z-6C535-A 3.5L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2017-2020 Ford & Lincoln | small light1Oil Pump Electrical Connector Seal11Oil Pump Electrical Connector Seal and VCT Oil Control Seal are the same service part number
AA5Z-6714-A 3.5L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2017-2020 Ford & Lincoln | small light1Oil Filter11
TA-357 3.5L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2017-2020 Ford & Lincoln | small lightAs NeededMotorcraft® High Performance Engine RTV Silicone
ZC-30-A 3.5L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2017-2020 Ford & Lincoln | small lightAs NeededMotorcraft® Silicone Gasket Remover
ZC-31-B 3.5L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2017-2020 Ford & Lincoln | small lightAs NeededMotorcraft® Metal Surface Cleaner
VC-13-G 3.5L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2017-2020 Ford & Lincoln | small lightAs NeededMotorcraft® Yellow Antifreeze/Coolant Concentrated (All Markets Except Canada)
CVC-13-GeBayAs NeededMotorcraft® Yellow Antifreeze/Coolant Concentrated (Canada Only)
XO-5W30-Q1SPeBayAs NeededMotorcraft® SAE 5W-30 Premium Synthetic Blend Motor Oil (All Markets Except Canada)
CXO-5W30-LSP6eBayAs NeededMotorcraft® SAE 5W-30 Super Premium Motor Oil (Canada Only)
ZC-20eBayAs NeededMotorcraft® Engine Shampoo and Degreaser
PM-4-A 3.5L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2017-2020 Ford & Lincoln | small lightAs NeededMotorcraft® Metal Brake Parts Cleaner (Compliant With Low Volatile Organic Compound Requirements As Required In Some USA States)
PM-4-B 3.5L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2017-2020 Ford & Lincoln | small lightAs NeededMotorcraft® Metal Brake Parts Cleaner (Not Compliant With Volatile Organic Compound Requirements)

 

Parts

Parts To Inspect And Replace Only If Necessary

Service Part NumberQuantityDescriptionUnit of IssueNote
HL3Z-9439-CIf NeededValve Cover Intake Port Gasket3
HL3Z-9H486-AIf NeededUpper Intake Manifold Gaskets6
BR3Z-6C535-A 3.5L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2017-2020 Ford & Lincoln | small lightIf NeededVCT Oil Control Seal1Oil Pump Electrical Connector Seal and VCT Oil Control Seal are the same service part number
BR3Z-6C535-B 3.5L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2017-2020 Ford & Lincoln | small lightIf NeededSpark Plug Tube Seal1
HL3Z-9417-AIf NeededHigh Pressure Pump Mounting Plate Seal1
BL3Z-9374-A 3.5L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2017-2020 Ford & Lincoln | small lightIf NeededHigh Pressure Pump Mounting Plate O-ring1
HL3Z-8507-DIf NeededThermostat Housing O-ring1
HL3Z-8527-BIf NeededThermostat Housing O-ring1
HL3Z-8590-AIf NeededWater Pump Outlet O-ring1
HL3Z-9J323-CIf NeededHigh Pressure Pump to Rail Tube1

Quantity refers to the amount of the service part number required to repair the vehicle.

Unit of Issue refers to the number of individual pieces included in a service part number package.

Piece Quantity refers to the total number of individual pieces required to repair the vehicle.

As Needed indicates the amount of the part may vary and/or is not a whole number. Parts can be billed out as non-whole numbers, including less than 1.

If Needed indicates the part is not mandatory.

 

Service Procedure

NOTE: The following parts may be reused for this repair if no damage is present.

1. Replace all 4 VCT units. Refer to Workshop Manual (WSM), Section 303-01. Do not replace any additional VCT or engine timing related components not included in the Parts List.

(1). It is not necessary to remove the 2 left valve cover camshaft position (CMP) sensors.

(2). All the VCT solenoid and spark plug tube seals require inspection, but not all require replacement.

 


10 Affected Products

Vehicles

MAKEMODELYEAR
FORDeBayEXPEDITION2018-2020
FORDeBayF-1502017-2020
LINCOLNeBayNAVIGATOR2018-2020

 


1 Associated Document

Manufacturer Communications

23-2143
04 May 2023

MC-10236037-0001.pdf 195.209KB

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NHTSA ID Number: 10212106

Manufacturer Communication Number: TSB 22-2200

Summary

Some 2017-2020 F-150 2018-2020 Expedition/Navigator vehicles built on or before 31-Oct-2019 and equipped with a 3.5L EcoBoost engine may exhibit a ticking/tapping or rattle type noise from the top front cover area of the engine on initial start-up after a cold soak of 6 hours or more that may last for 2-5 seconds. This may be due to a worn variable cam timing (VCT) unit. To correct the condition, follow the Service Procedure steps to replace the VCT units.

 

1 Associated Document

Manufacturer Communications

22-2200
20 May 2022

MC-10212106-0001.pdf 83.995KB

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NHTSA ID Number: 10191176

Manufacturer Communication Number: TSB 21-2119

Summary

Some 2017-2020 F-150 2018-2020 Expedition/Navigator vehicles built on or before 31-Oct-2019 and equipped with a 3.5L EcoBoost engine may exhibit a ticking/tapping or rattle type noise from the top front cover area of the engine on initial start-up after a cold soak of 6 hours or more that may last for 2-5 seconds. This may be due to a worn variable cam timing (VCT) unit. To correct the condition, follow the Service Procedure steps to replace the VCT units.

1 Associated Document

Manufacturer Communications

21-2119
14 April 2021

MC-10191176-0001.pdf 83.08KB

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NHTSA ID Number: 10180531

Manufacturer Communication Number: TSB 20-2315

Summary

Some 2017-2020 F-150 2018-2020 Expedition/Navigator vehicles built on or before 31-Oct-2019 and equipped with a 3.5L EcoBoost engine may exhibit a ticking/tapping or rattle type noise from the top front cover area of the engine on initial start-up after a cold soak of 6 hours or more that may last for 2-5 seconds. This may be due to a worn variable cam timing (VCT) unit. To correct the condition, follow the Service Procedure steps to replace the VCT units and update the powertrain control module (PCM) calibration with revised VCT parameters.

 

1 Associated Document

Manufacturer Communications

20-2315
14 September 2020

MC-10180531-0001.pdf 75.79KB

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NHTSA ID Number: 10176838

Manufacturer Communication Number: TSB 20-2191

Summary

Some 2017-2018 F-150 vehicles built on or before 10-Jul-2018 and equipped with a 3.5L EcoBoost engine may exhibit a ticking/tapping or rattle type noise from the top front cover area of the engine on initial start-up after a cold soak of 6 hours or more that may last for 2-5 seconds. This may be due to a worn variable cam timing (VCT) unit. To correct the condition, follow the Service Procedure steps to replace the VCT units and update the powertrain control module (PCM) calibration with revised VCT parameters.

 

1 Associated Document

Manufacturer Communications

20-2191
04 June 2020

MC-10176838-0001.pdf 215.51KB

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Reprogramming

Service Information & Reprogramming

 

Module Reprogramming

Diagnostic Software Interface Device Complete Vehicle Diagnostics Module Programming
1996-2017
Model Year
2018-Present
Model Year
1996-2017
Model Year
2018-Present
Model Year
IDS/FDRS VCM, VCM IIeBay, VCMM X X X X
FJDS/FDRS Compatible J2534 Devices
(Including VCM IIeBay and VCMM)
  X X X

Detailed system requirements, installation, and support information for each product is located under the diagnostics tool support tab for each product.

 

Integrated Diagnostic Software (IDS) / FordeBay Diagnosis & Repair System (FDRS)

For use with VCM I, VCM IIeBay, VMM and VCMM hardware devices only. The complete factory FordeBay Motor Company vehicle diagnostic tool that provides complete dealership level vehicle diagnostic coverage for all 1996 to present FordeBay, LincolneBay and MercuryeBay vehicles. The IDS software includes time based access to the IDS software, software updates and calibration files.

 

FordeBay J2534 Diagnostic Software (FJDS) / FordeBay Diagnosis & Repair System (FDRS)

For use with compatible J2534 hardware devices. FJDS software provides Ford Module Programming functionality that covers 1996 to present FordeBay, LincolneBay and MercuryeBay module reprogramming functions, plus complete dealership level vehicle diagnostic software for all 2018 to present FordeBay and LincolneBay vehicles. The FJDS software license includes time based access to the FJDS software, software updates and calibration files.

3.5L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2017-2020 Ford & Lincoln | small light CarDAQ-Plus 3 All Makes J2534 Reprogramming Tool
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3.5L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2017-2020 Ford & Lincoln | small light CarDAQ-Plus
3.5L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2017-2020 Ford & Lincoln | small light CarDAQ-M
3.5L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2017-2020 Ford & Lincoln | small light VSI J2534 ECU Reprogrammer
3.5L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2017-2020 Ford & Lincoln | small light

Mongoose-Plus J2534

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Bosch Automotive Tools MTECH2 Mastertech II J2534 VCI with Wired/Wireless Capability for OEM Reprogramming and Diagnostics on GM, Ford, FCA, Nissan/Infiniti, Honda/Acura, and Toyota/Lexus Vehicles

3.5L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2017-2020 Ford & Lincoln | small light

RAP2 OEM J2534 Remote Reprogramming Tool

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BOSCH Automotive Tools MTECH2 Mastertech II J2534 VCI

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Autel MaxiFlash VCI Vehicle Communication Interface J2534 PassThru ECU Programming Device Bluetooth Connection Internet Update Support CAN FD, 4 CAN Channels, DoIP, D-PDU Works with PC or Autel MS909

3.5L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2017-2020 Ford & Lincoln | small light

GODIAG J2534

 


Latest Calibration Information

Module Build Data (As-Built)

Use VIN to obtain As-Built data

www.motorcraftservice.com

 


 

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