3.5L EcoBoost – Cold Start Ticking/Tapping Or Rattle Type Noise – 2017-2020 Ford & Lincoln

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NHTSA ID Number: 10236037

Manufacturer Communication Number: TSB 23-2143

Summary

Some 2017-2020 F-150 and 2018-2020 Expedition/Navigator vehicles built on or before 30-Nov-2019 and equipped with a 3.5L EcoBoost engine may exhibit a ticking/tapping or rattle type noise from the top front cover area of the engine on initial start-up after a cold soak of 6 hours or more that may last for 2-5 seconds. Some vehicles may also exhibit an intermittent condition with no auto restart during auto-start-stop operation with or without diagnostic trouble code (DTC) P164C present in the powertrain control module (PCM). This may be due to a worn variable camshaft timing (VCT) unit. To correct the condition, follow the Service Procedure to replace the VCT units.

 


This bulletin supersedes 22-2200.

Model:

Ford

2018-2020 Expedition

Built on or before 30-Nov-2019
2017-2020 F-150
Built on or before 30-Nov-2019
Lincoln

2018-2020 Navigator

Built on or before 30-Nov-2019

 

Summary

This article supersedes TSB 22-2200 to update the production fix date, Action statement and customer symptom.

NOTE: Certain parts may now be reused for this repair. Refer to the Service Procedure for details.

Issue: Some 2017-2020 F-150 and 2018-2020 Expedition/Navigator vehicles built on or before 30-Nov-2019 and equipped with a 3.5L EcoBoost engine may exhibit a ticking/tapping or rattle type noise from the top front cover area of the engine on initial start-up after a cold soak of 6 hours or more that may last for 2-5 seconds. Some vehicles may also exhibit an intermittent condition with no auto restart during auto-start-stop operation with or without diagnostic trouble code (DTC) P164C present in the powertrain control module (PCM). This may be due to a worn variable camshaft timing (VCT) unit. To correct the condition, follow the Service Procedure to replace the VCT units.

Action: Follow the Service Procedure to correct the condition on vehicles that meet all of the following criteria:

  • One of the following vehicle lines:
  • Built on or before 30-Nov-2019
  • 3.5L EcoBoost engine
  • Customer symptom of ticking/tapping or rattle noise from the front cover area after a cold start

 

NOTE: Dealers should only order parts for customer vehicles that require repairs. Because of parts constraints, dealers may experience situational short-term backorders on some parts. Customers should continue to drive the vehicle while parts are on order.

Parts

Service Part Number Quantity Description Unit of Issue Piece Quantity Note
HL3Z-6256-CD 2 Intake VCT Unit 1 2
HL3Z-6C525-CD 2 Exhaust VCT Unit 1 2
HL3Z-6279-A 4 VCT Unit Bolt 1 4
ML3Z-6584-G 1 Left Valve Cover Gasket 1 1
HL3Z-6584-A 1 Right Valve Cover Gasket 1 1
W503275-S437 1 High Pressure Fuel Tube Retaining Bolt 4 1
W503280-S437 3.5L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2017-2020 Ford & Lincoln | small light 1 High Pressure Fuel Tube Retaining Bolt 4 1
W714498-S900 1 High Pressure Pump Mounting Bolt 4 2
AA5Z-9E583-A 3.5L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2017-2020 Ford & Lincoln | small light 1 High Pressure Pump O-ring 1 1
HL3Z-8507-A 1 Coolant Pump Gasket 1 1
BR3Z-8527-A 3.5L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2017-2020 Ford & Lincoln | small light 1 Coolant Pump O-ring 1 1
HL3Z-6A340-A 1 Crankshaft Pulley Shaft Bolt 1 1
XW4Z-6700-AA 3.5L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2017-2020 Ford & Lincoln | small light 1 Front Crankshaft Seal 1 1
BR3Z-6020-A 3.5L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2017-2020 Ford & Lincoln | small light 1 Front Cover Coolant Pipe Seal 1 1
BR3Z-6C535-A 3.5L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2017-2020 Ford & Lincoln | small light 1 Oil Pump Electrical Connector Seal 1 1 Oil Pump Electrical Connector Seal and VCT Oil Control Seal are the same service part number
AA5Z-6714-A 3.5L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2017-2020 Ford & Lincoln | small light 1 Oil Filter 1 1
TA-357 3.5L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2017-2020 Ford & Lincoln | small light As Needed Motorcraft® High Performance Engine RTV Silicone
ZC-30-A 3.5L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2017-2020 Ford & Lincoln | small light As Needed Motorcraft® Silicone Gasket Remover
ZC-31-B 3.5L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2017-2020 Ford & Lincoln | small light As Needed Motorcraft® Metal Surface Cleaner
VC-13-G 3.5L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2017-2020 Ford & Lincoln | small light As Needed Motorcraft® Yellow Antifreeze/Coolant Concentrated (All Markets Except Canada)
CVC-13-GeBay As Needed Motorcraft® Yellow Antifreeze/Coolant Concentrated (Canada Only)
XO-5W30-Q1SPeBay As Needed Motorcraft® SAE 5W-30 Premium Synthetic Blend Motor Oil (All Markets Except Canada)
CXO-5W30-LSP6eBay As Needed Motorcraft® SAE 5W-30 Super Premium Motor Oil (Canada Only)
ZC-20eBay As Needed Motorcraft® Engine Shampoo and Degreaser
PM-4-A 3.5L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2017-2020 Ford & Lincoln | small light As Needed Motorcraft® Metal Brake Parts Cleaner (Compliant With Low Volatile Organic Compound Requirements As Required In Some USA States)
PM-4-B 3.5L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2017-2020 Ford & Lincoln | small light As Needed Motorcraft® Metal Brake Parts Cleaner (Not Compliant With Volatile Organic Compound Requirements)

 

Parts

Parts To Inspect And Replace Only If Necessary

Service Part Number Quantity Description Unit of Issue Note
HL3Z-9439-C If Needed Valve Cover Intake Port Gasket 3
HL3Z-9H486-A If Needed Upper Intake Manifold Gaskets 6
BR3Z-6C535-A 3.5L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2017-2020 Ford & Lincoln | small light If Needed VCT Oil Control Seal 1 Oil Pump Electrical Connector Seal and VCT Oil Control Seal are the same service part number
BR3Z-6C535-B 3.5L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2017-2020 Ford & Lincoln | small light If Needed Spark Plug Tube Seal 1
HL3Z-9417-A If Needed High Pressure Pump Mounting Plate Seal 1
BL3Z-9374-A 3.5L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2017-2020 Ford & Lincoln | small light If Needed High Pressure Pump Mounting Plate O-ring 1
HL3Z-8507-D If Needed Thermostat Housing O-ring 1
HL3Z-8527-B If Needed Thermostat Housing O-ring 1
HL3Z-8590-A If Needed Water Pump Outlet O-ring 1
HL3Z-9J323-C If Needed High Pressure Pump to Rail Tube 1

Quantity refers to the amount of the service part number required to repair the vehicle.

Unit of Issue refers to the number of individual pieces included in a service part number package.

Piece Quantity refers to the total number of individual pieces required to repair the vehicle.

As Needed indicates the amount of the part may vary and/or is not a whole number. Parts can be billed out as non-whole numbers, including less than 1.

If Needed indicates the part is not mandatory.

 

Service Procedure

NOTE: The following parts may be reused for this repair if no damage is present.

1. Replace all 4 VCT units. Refer to Workshop Manual (WSM), Section 303-01. Do not replace any additional VCT or engine timing related components not included in the Parts List.

(1). It is not necessary to remove the 2 left valve cover camshaft position (CMP) sensors.

(2). All the VCT solenoid and spark plug tube seals require inspection, but not all require replacement.

 


10 Affected Products

Vehicles

MAKE MODEL YEAR
FORD EXPEDITION 2018-2020
FORD F-150 2017-2020
LINCOLN NAVIGATOR 2018-2020

 


1 Associated Document

Manufacturer Communications

23-2143
04 May 2023

https://www.nhtsa.gov/recalls?nhtsaId=10236037

MC-10236037-0001.pdf 195.209KB

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NHTSA ID Number: 10212106

Manufacturer Communication Number: TSB 22-2200

Summary

Some 2017-2020 F-150 2018-2020 Expedition/Navigator vehicles built on or before 31-Oct-2019 and equipped with a 3.5L EcoBoost engine may exhibit a ticking/tapping or rattle type noise from the top front cover area of the engine on initial start-up after a cold soak of 6 hours or more that may last for 2-5 seconds. This may be due to a worn variable cam timing (VCT) unit. To correct the condition, follow the Service Procedure steps to replace the VCT units.

 

1 Associated Document

Manufacturer Communications

22-2200
20 May 2022

https://www.nhtsa.gov/recalls?nhtsaId=10212106

MC-10212106-0001.pdf 83.995KB

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NHTSA ID Number: 10191176

Manufacturer Communication Number: TSB 21-2119

Summary

Some 2017-2020 F-150 2018-2020 Expedition/Navigator vehicles built on or before 31-Oct-2019 and equipped with a 3.5L EcoBoost engine may exhibit a ticking/tapping or rattle type noise from the top front cover area of the engine on initial start-up after a cold soak of 6 hours or more that may last for 2-5 seconds. This may be due to a worn variable cam timing (VCT) unit. To correct the condition, follow the Service Procedure steps to replace the VCT units.

1 Associated Document

Manufacturer Communications

21-2119
14 April 2021

https://www.nhtsa.gov/recalls?nhtsaId=10191176

MC-10191176-0001.pdf 83.08KB

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NHTSA ID Number: 10180531

Manufacturer Communication Number: TSB 20-2315

Summary

Some 2017-2020 F-150 2018-2020 Expedition/Navigator vehicles built on or before 31-Oct-2019 and equipped with a 3.5L EcoBoost engine may exhibit a ticking/tapping or rattle type noise from the top front cover area of the engine on initial start-up after a cold soak of 6 hours or more that may last for 2-5 seconds. This may be due to a worn variable cam timing (VCT) unit. To correct the condition, follow the Service Procedure steps to replace the VCT units and update the powertrain control module (PCM) calibration with revised VCT parameters.

 

1 Associated Document

Manufacturer Communications

20-2315
14 September 2020

https://www.nhtsa.gov/recalls?nhtsaId=10180531

MC-10180531-0001.pdf 75.79KB

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NHTSA ID Number: 10176838

Manufacturer Communication Number: TSB 20-2191

Summary

Some 2017-2018 F-150 vehicles built on or before 10-Jul-2018 and equipped with a 3.5L EcoBoost engine may exhibit a ticking/tapping or rattle type noise from the top front cover area of the engine on initial start-up after a cold soak of 6 hours or more that may last for 2-5 seconds. This may be due to a worn variable cam timing (VCT) unit. To correct the condition, follow the Service Procedure steps to replace the VCT units and update the powertrain control module (PCM) calibration with revised VCT parameters.

 

1 Associated Document

Manufacturer Communications

20-2191
04 June 2020

https://www.nhtsa.gov/recalls?nhtsaId=10176838

MC-10176838-0001.pdf 215.51KB

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Reprogramming

Service Information & Reprogramming

 

Module Reprogramming

Diagnostic Software Interface Device Complete Vehicle Diagnostics Module Programming
1996-2017
Model Year
2018-Present
Model Year
1996-2017
Model Year
2018-Present
Model Year
IDS/FDRS VCM, VCM IIeBay, VCMM X X X X
FJDS/FDRS Compatible J2534 Devices
(Including VCM IIeBay and VCMM)
  X X X

Detailed system requirements, installation, and support information for each product is located under the diagnostics tool support tab for each product.

 

Integrated Diagnostic Software (IDS) / Ford Diagnosis & Repair System (FDRS)

For use with VCM I, VCM IIeBay, VMM and VCMM hardware devices only. The complete factory Ford Motor Company vehicle diagnostic tool that provides complete dealership level vehicle diagnostic coverage for all 1996 to present Ford, Lincoln and Mercury vehicles. The IDS software includes time based access to the IDS software, software updates and calibration files.

 

Ford J2534 Diagnostic Software (FJDS) / Ford Diagnosis & Repair System (FDRS)

For use with compatible J2534 hardware devices. FJDS software provides Ford Module Programming functionality that covers 1996 to present Ford, Lincoln and Mercury module reprogramming functions, plus complete dealership level vehicle diagnostic software for all 2018 to present Ford and Lincoln vehicles. The FJDS software license includes time based access to the FJDS software, software updates and calibration files.

3.5L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2017-2020 Ford & Lincoln | small light CarDAQ-Plus 3 All Makes J2534 Reprogramming Tool
3.5L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2017-2020 Ford & Lincoln | small light CarDAQ-Plus 2 Diagnostic Code Reader and J2534 Programming Tool
3.5L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2017-2020 Ford & Lincoln | small light CarDAQ-Plus
3.5L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2017-2020 Ford & Lincoln | small light CarDAQ-M
3.5L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2017-2020 Ford & Lincoln | small light VSI J2534 ECU Reprogrammer
3.5L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2017-2020 Ford & Lincoln | small light

Mongoose-Plus J2534

3.5L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2017-2020 Ford & Lincoln | small light

Bosch Automotive Tools MTECH2 Mastertech II J2534 VCI with Wired/Wireless Capability for OEM Reprogramming and Diagnostics on GM, Ford, FCA, Nissan/Infiniti, Honda/Acura, and Toyota/Lexus Vehicles

3.5L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2017-2020 Ford & Lincoln | small light

RAP2 OEM J2534 Remote Reprogramming Tool

3.5L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2017-2020 Ford & Lincoln | small light

BOSCH Automotive Tools MTECH2 Mastertech II J2534 VCI

3.5L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2017-2020 Ford & Lincoln | small light

Autel MaxiFlash VCI Vehicle Communication Interface J2534 PassThru ECU Programming Device Bluetooth Connection Internet Update Support CAN FD, 4 CAN Channels, DoIP, D-PDU Works with PC or Autel MS909

3.5L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2017-2020 Ford & Lincoln | small light

GODIAG J2534

 


Latest Calibration Information

Module Build Data (As-Built)

Use VIN to obtain As-Built data

www.motorcraftservice.com

 


 

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