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NHTSA ID Number: 10164421
Manufacturer Communication Number: TSB 19-2243
Summary
Some 2016-2017 Edge/MKX, 2017 Continental/Fusion/MKZ vehicles equipped with a 2.7L or 3.0L EcoBoost engine and built on 1-Apr-2016 and through 1-Jan-2017 may exhibit white or blue smoke from the exhaust, rough idle in neutral or park at normal operating temperature or after a hot restart. The vehicle may also exhibit an illuminated malfunction indicator lamp (MIL) with diagnostic trouble codes (DTCs) P0300, P0301, P0302, P0303, P0304, P0305, P0306 and/or P0316, P0524 and/or P06DD with excessive oil consumption. Oil consumption may be 1 Liter (1 quart) in less than 4,800 km (3,000 miles). This may be due to the valve guides. To correct the condition, follow the Service Procedure to replace the cylinder heads.
7 Affected Products
Vehicles
This bulletin supersedes 17-2235. Reason for update: New Part/Procedure For Same Condition
Model:
2016-2017 Edge
2017 Fusion
2016-2017 MKX
2017 Continental
2017 MKZ
Summary
This article supersedes TSB 17-2235 to update the Service Procedure and Parts List.
Issue: Some 2016-2017 Edge/MKX and 2017 Continental/Fusion/MKZ vehicles equipped with a 2.7L or 3.0L EcoBoost engine and built on 1-Apr-2016 and through 1-Jan-2017 may exhibit white or blue smoke from the exhaust, rough idle in neutral or park at normal operating temperature or after a hot restart. The vehicle may also exhibit an illuminated malfunction indicator lamp (MIL) with diagnostic trouble codes (DTCs) P0300, P0301, P0302, P0303, P0304, P0305, P0306 and/or P0316, P0524 and/or P06DD with excessive oil consumption. Oil consumption may be 1 liter (1 quart) in less than 4,800 km (3,000 miles). This may be due to the valve guides. To correct the condition, follow the Service Procedure to replace the cylinder heads.
Action: Follow the Service Procedure steps to correct the condition on vehicles that meet all of the following criteria:
- 2016-2017 Edge/MKX or 2017 Continental/Fusion/MKZ
- Built on 1-Apr-2016 and through 1-Jan-2017
- 2.7L/3.0L EcoBoost engine
- White or blue smoke from the exhaust, rough idle in neutral or park at normal operating temperature or after a hot restart
Parts
| Description | Quantity | Part Number |
| 2.7L Cylinder Head, Left Side | 1 | FT4Z-6049-E |
| 2.7L Cylinder Head, Right Side | 1 | FT4Z-6049-F |
| 2.7L Cylinder Head Gasket Kit | 1 | FL3Z-6079-D |
| 3.0L Cylinder Head Assembly, Left Side | 1 | GB8Z-6049-G |
| 3.0L Cylinder Head Assembly, Right Side | 1 | GB8Z-6049-F |
| 3.0L Cylinder Head Gasket Kit | 1 | GB8Z-6079-A |
| Engine Oil Pan Assembly | 1 | FT4Z-6675-C |
| Engine Oil Filter Assembly | 1 | FT4Z-6731-A  |
| Sway Bar Mount Nut | 2 | W712503-S440 |
| Catalytic Converter Nut | 1 | W714265-S442 |
| Catalytic Converter Gasket | 2 | BL3Z-9450-A |
| Center Bearing Bolts | 1 | W712154-S439 |
| Engine Mount And Bracket Bolt | 1 | W717674-S439 |
| Engine Mount And Bracket Nut | 1 | W712334-S442 |
| Engine Mount And Bracket Nut | 1 | W710807-S442 |
| Transmission Mount Bolt | 1 | W716779-S439 |
| Outer Tie Rod End Nut (Fusion/MKZ/Continental) | 1 | W520215-S440 |
| Wheel Hub Nut (Fusion/MKZ/Continental) | 1 | CCPZ-3B477-B |
| Ball Joint Pinch Bolt (Fusion/MKZ/Continental) | 1 | W500545-S439 |
| Ball Joint Pinch Bolt Nut (Fusion/MKZ/Continental) | 1 | W520214-S440 |
| Halfshaft Retaining Strap (Fusion/MKZ/Continental) | 1 | 4S4Z-3N324-AA |
| Halfshaft Retaining Strap Nut (Fusion/MKZ/Continental) | 1 | W520102-S442 |
| Torque Converter Nut (Fusion/MKZ/Continental) | 2 | W715618-S437 |
| Subframe Bolt | 1 | W716457-S439 |
| A/C O-ring Kit | 1 | 9W7Z-19B596-A |
| A/C O-ring Kit Assembly | 1 | DS7Z-19B596-A |
| Turbo Mounting Stud | 1 | W716383-S437 |
| Crankshaft Pulley Bolt | 1 | FT4Z-6A340-A |
| Variable Camshaft Timing Bolt (Fusion/MKZ/Continental) | 1 | CP9Z-6279-C |
| Cylinder Head Temp Sensor Assembly (Fusion/MKZ/Continental) | 1 | 9L8Z-6G004-F |
| Spark Plug SP542 (Fusion/MKZ/Continental) | 6 | CYFS-092-YPT |
| High Pressure Fuel Rail | 1 | FT4Z-9J323-A |
| High Pressure Fuel Rail | 1 | FT4Z-9J323-B |
| Flange Sealant (Fusion/MKZ/Continental) | 1 | CU7Z-19B508-A |
| Spark Plug Seals In Cam Cover | 1 | BR3Z-6C535-B |
| High Pressure Pump Tappet (Fusion/MKZ/Continental) | As Needed | AA5Z-9C587-A |
| Intermediate Shaft Seal (AWD, Fusion/MKZ/Continental) | 1 | CV6Z-7H426-B |
| Intermediate Shaft Seal (AWD) | 1 | CN1Z-7H424-B |
| Right Side Intermediate Shaft Seal Kit (FWD, Fusion/MKZ/Continental) | 1 | 7T4Z-1177-C |
| Fuel Injector Seal Kit (6 Pieces Required, Package Contains 4) | 2 | BL3Z-9C995-A |
| Seal Kit (AWD) | 1 | F2GZ-7H469-B |
| Brake Anchor Plate Bolt (Fusion/MKZ) | 1 | W715623-S439 |
| Halfshaft Washer (Fusion/MKZ) | 1 | DG9Z-7G273-B |
| Driveshaft To RDU Bolts (Continental) | 3 | W711960-S439 |
| Driveshaft To PTU Bolts (Continental) | 3 | 5F9Z-4682-AA |
| Driveshaft To PTU Bolt And Washer Assembly (Edge/MKX) | 3 | F2GZ-4682-A |
| Driveshaft To RDU Bolt And Washer Assembly (Edge/MKX) | 1 | W790063-S900 |
| PTU Side Center Bearing Bolts (Fusion/MKZ/Continental) | 1 | W716973-S439 |
| Steering Shaft Bolt (Continental/Edge/MKX) | 1 | W712961S450B |
| Steering Shaft Bolt (Fusion/MKZ) | 1 | W714878-S439 |
| Strut To Knuckle Bolt (Continental) | 1 | W715932-S439 |
| Strut To Knuckle Nut (Continental) | 1 | W520517-S450 |
| Strut To Knuckle Bolt (Edge/MKX) | 1 | W715295-S439 |
| Strut To Knuckle Nut (Edge/MKX) | 1 | W520216-S440 |
| Oil Pump Seal (Edge/MKX) | 1 | FT4Z-6A895-A |
| Turbocharger Oil Supply Tube Oil Filter (Edge/MKX) | 1 | BL3Z-6C683-B |
| Turbocharger Gasket (Edge/MKX) | 1 | FT4Z-9448-B |
| Motorcraft® Orange Concentrated Antifreeze/Coolant (All Markets Except Canada) | 2 | VC-3-B |
| Motorcraft® Orange Concentrated Antifreeze/Coolant (Canada Only) | 2 | CVC-3-B2 |
| Motorcraft® SAE 5W-30 Synthetic Blend Motor Oil (All Markets Except Canada) | 6 | XO-5W30-Q1SP |
| Motorcraft® SAE 5W-30 Super Premium Motor Oil (Canada Only) | 6 | CXO-5W30LSP6 |
| Motorcraft® Silicone Gasket Remover | 1 | ZC-30-A |
| Motorcraft® Metal Brake Parts Cleaner | 1 | PM-4-A |
| Motorcraft® Metal Surface Prep Wipes | 1 | ZC-31-B |
| Motorcraft® High Performance Engine RTV Silicone | 1 | TA-357 |
| Motorcraft® Thread Sealant with PTFE (Fusion/MKZ/Continental) | 1 | TA-24-B |
| Motorcraft® Wheel and Tire Cleaner | 1 | ZC-37-A |
| Motorcraft® High Temperature Nickel Anti-Seize Lubricant | 1 | XL-2 |
Service Procedure
- Replace the cylinder heads. Refer to Workshop Manual (WSM), Section 303-01.
NOTE: During service and repair, achieving proper torque of the crankshaft pulley bolt is critical. Incorrect torque may allow the bolt to loosen resulting in timing gear failure and engine damage. Replacement of the bolt is critical to the repair. The bolt requires a 4 stage torque procedure. Hold the pulley using a universal holding tool OTC 4754 or equivalent. Refer to WSM, Section 303-01. The bolt torque procedure can be found in the crankshaft front seal removal and installation procedure or in the engine assembly procedure.
- Stage 1: Tighten to 225 Nm (166 lb.ft)
- Stage 2: Loosen 360°
- Stage 3: Tighten to 35 Nm (26 lb.ft)
- Stage 4: Tighten 270°
SEOCONTENT-START
TECHNICAL SERVICE BULLETIN
2.7L/3.0L – Oil Consumption With DTC P0524 And/Or P06DD, Rough
Idle, Misfire And/Or White Or Blue Exhaust Smoke – Built On 1-Apr-
2016 And Through 1-Jan-2017
Warranty Status: Eligible Under Provisions Of New Vehicle Limited Warranty Coverage Warranty/ESP coverage limits/policies/prior approvals are not altered by a TSB. Warranty/ESP coverage limits are determined by the identified causal part and verified using the OASIS part coverage tool.
Labor Times
| Description | Operation No. | Time |
| 2016-2017 Edge FWD 2.7L GTDI: Diagnose And Replace The Cylinder Head Assemblies (Can Be Claimed With Operations L Or M And N) (Do Not Use With Any Labor Operations Outside Of This Article) | 192243A | 25.4 Hrs. |
| 2016-2017 Edge AWD 2.7L GTDI: Diagnose And Replace The Cylinder Head Assemblies (Can Be Claimed With Operations L Or M And N) (Do Not Use With Any Labor Operations Outside Of This Article) | 192243B | 26.0 Hrs. |
| 2016-2017 MKX FWD 2.7L GTDI: Diagnose And Replace The Cylinder Head Assemblies (Can Be Claimed With Operations L Or M And N) (Do Not Use With Any Labor Operations Outside Of This Article) | 192243C | 25.8 Hrs. |
| 2016-2017 MKX AWD 2.7L GTDI: Diagnose And Replace The Cylinder Head Assemblies (Can Be Claimed With Operations L Or M And N) (Do Not Use With Any Labor Operations Outside Of This Article) | 192243D | 26.5 Hrs. |
| 2017 Continental FWD 2.7L GTDI: Diagnose And Replace Both Cylinder Head Assemblies (Can Be Claimed With Operations L Or M And N) (Do Not Use With Any Labor Operations Outside Of This Article) | 192243E | 24.4 Hrs. |
| 2017 Continental AWD 2.7L GTDI: Diagnose And Replace Both Cylinder Head Assemblies (Can Be Claimed With Operations L Or M And N) (Do Not Use With Any Labor Operations Outside Of This Article) | 192243F | 25.5 Hrs. |
| 2017 Continental AWD 3.0L GTDI: Diagnose And Replace Both Cylinder Head Assemblies (Can Be Claimed With Operations L Or M And N) (Do Not Use With Any Labor Operations Outside Of This Article) | 192243G | 25.8 Hrs. |
| 2017 Fusion AWD 2.7L GTDI: Diagnose And Replace Both Cylinder Head Assemblies (Can Be Claimed With Operations L Or M?) (Do Not Use With Any Labor Operations Outside Of This Article) | 192243H | 24.9 Hrs. |
| 2017 MKZ FWD 3.0L GTDI: Diagnose And Replace Both Cylinder Head Assemblies (Can Be Claimed With Operations L Or M And N) (Do Not Use With Any Labor Operations Outside Of This Article) | 192243J | 24.3 Hrs. |
| 2017 MKZ AWD 3.0L GTDI: Diagnose And Replace Both Cylinder Head Assemblies (Can Be Claimed With Operations L Or M And N) (Do Not Use With Any Labor Operations Outside Of This Article) | 192243K | 24.5 Hrs. |
| Additional Time To Check And Correct Toe, Vehicles Without Lane Departure | 192243L | 0.6 Hrs. |
| Additional Time To Check And Correct Toe, Vehicles With Lane Departure | 192243M | 0.8 Hrs. |
| Additional Time When 360 Degree Camera Alignment Is Necessary | 192243N | 0.5 Hrs. |
Repair/Claim Coding
Causal Part: 6049
Condition Code: 42
19-2243
09 August 2019
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17-2235
17 November 2017
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