2.7L/3.0L – Oil Consumption With DTC P0524 And/Or P06DD, Rough Idle, Misfire And/Or White Or Blue Exhaust Smoke – 2016-2017 Ford & Lincoln

NHTSA ID Number: 10164421

Manufacturer Communication Number: TSB 19-2243

Summary

Some 2016-2017 Edge/MKX, 2017 Continental/Fusion/MKZ vehicles equipped with a 2.7L or 3.0L EcoBoost engine and built on 1-Apr-2016 and through 1-Jan-2017 may exhibit white or blue smoke from the exhaust, rough idle in neutral or park at normal operating temperature or after a hot restart. The vehicle may also exhibit an illuminated malfunction indicator lamp (MIL) with diagnostic trouble codes (DTCs) P0300, P0301, P0302, P0303, P0304, P0305, P0306 and/or P0316, P0524 and/or P06DD with excessive oil consumption. Oil consumption may be 1 Liter (1 quart) in less than 4,800 km (3,000 miles). This may be due to the valve guides. To correct the condition, follow the Service Procedure to replace the cylinder heads.

 

7 Affected Products

Vehicles

MAKE MODEL YEAR
FORD EDGE 2016-2017
FORD FUSION 2017
LINCOLN CONTINENTAL 2017
LINCOLN MKX 2016-2017
LINCOLN MKZ 2017

 


 

This bulletin supersedes 17-2235. Reason for update: New Part/Procedure For Same Condition

 

Model:

Ford

2016-2017 Edge

2017 Fusion

Lincoln

2016-2017 MKX

2017 Continental

2017 MKZ

 

Summary

This article supersedes TSB 17-2235 to update the Service Procedure and Parts List.

 

Issue: Some 2016-2017 Edge/MKX and 2017 Continental/Fusion/MKZ vehicles equipped with a 2.7L or 3.0L EcoBoost engine and built on 1-Apr-2016 and through 1-Jan-2017 may exhibit white or blue smoke from the exhaust, rough idle in neutral or park at normal operating temperature or after a hot restart. The vehicle may also exhibit an illuminated malfunction indicator lamp (MIL) with diagnostic trouble codes (DTCs) P0300, P0301, P0302, P0303, P0304, P0305, P0306 and/or P0316, P0524 and/or P06DD with excessive oil consumption. Oil consumption may be 1 liter (1 quart) in less than 4,800 km (3,000 miles). This may be due to the valve guides. To correct the condition, follow the Service Procedure to replace the cylinder heads.

Action: Follow the Service Procedure steps to correct the condition on vehicles that meet all of the following criteria:

  • 2016-2017 Edge/MKX or 2017 Continental/Fusion/MKZ
  • Built on 1-Apr-2016 and through 1-Jan-2017
  • 2.7L/3.0L EcoBoost engine
  • White or blue smoke from the exhaust, rough idle in neutral or park at normal operating temperature or after a hot restart

 

Parts

Description Quantity Part Number
2.7L Cylinder Head, Left Side 1 FT4Z-6049-E
2.7L Cylinder Head, Right Side 1 FT4Z-6049-F
2.7L Cylinder Head Gasket Kit 1 FL3Z-6079-D
3.0L Cylinder Head Assembly, Left Side 1 GB8Z-6049-G
3.0L Cylinder Head Assembly, Right Side 1 GB8Z-6049-F
3.0L Cylinder Head Gasket Kit 1 GB8Z-6079-A
Engine Oil Pan Assembly 1 FT4Z-6675-C
Engine Oil Filter Assembly 1 FT4Z-6731-A 2.7L/3.0L - Oil Consumption With DTC P0524 And/Or P06DD, Rough Idle, Misfire And/Or White Or Blue Exhaust Smoke - 2016-2017 Ford & Lincoln » small light
Sway Bar Mount Nut 2 W712503-S440 2.7L/3.0L - Oil Consumption With DTC P0524 And/Or P06DD, Rough Idle, Misfire And/Or White Or Blue Exhaust Smoke - 2016-2017 Ford & Lincoln » small light
Catalytic Converter Nut 1 W714265-S442
Catalytic Converter Gasket 2 BL3Z-9450-A 2.7L/3.0L - Oil Consumption With DTC P0524 And/Or P06DD, Rough Idle, Misfire And/Or White Or Blue Exhaust Smoke - 2016-2017 Ford & Lincoln » small light
Center Bearing Bolts 1 W712154-S439
Engine Mount And Bracket Bolt 1 W717674-S439
Engine Mount And Bracket Nut 1 W712334-S442
Engine Mount And Bracket Nut 1 W710807-S442
Transmission Mount Bolt 1 W716779-S439
Outer Tie Rod End Nut (Fusion/MKZ/Continental) 1 W520215-S440 2.7L/3.0L - Oil Consumption With DTC P0524 And/Or P06DD, Rough Idle, Misfire And/Or White Or Blue Exhaust Smoke - 2016-2017 Ford & Lincoln » small light
Wheel Hub Nut (Fusion/MKZ/Continental) 1 CCPZ-3B477-B 2.7L/3.0L - Oil Consumption With DTC P0524 And/Or P06DD, Rough Idle, Misfire And/Or White Or Blue Exhaust Smoke - 2016-2017 Ford & Lincoln » small light
Ball Joint Pinch Bolt (Fusion/MKZ/Continental) 1 W500545-S439 2.7L/3.0L - Oil Consumption With DTC P0524 And/Or P06DD, Rough Idle, Misfire And/Or White Or Blue Exhaust Smoke - 2016-2017 Ford & Lincoln » small light
Ball Joint Pinch Bolt Nut (Fusion/MKZ/Continental) 1 W520214-S440 2.7L/3.0L - Oil Consumption With DTC P0524 And/Or P06DD, Rough Idle, Misfire And/Or White Or Blue Exhaust Smoke - 2016-2017 Ford & Lincoln » small light
Halfshaft Retaining Strap (Fusion/MKZ/Continental) 1 4S4Z-3N324-AA 2.7L/3.0L - Oil Consumption With DTC P0524 And/Or P06DD, Rough Idle, Misfire And/Or White Or Blue Exhaust Smoke - 2016-2017 Ford & Lincoln » small light
Halfshaft Retaining Strap Nut (Fusion/MKZ/Continental) 1 W520102-S442
Torque Converter Nut (Fusion/MKZ/Continental) 2 W715618-S437
Subframe Bolt 1 W716457-S439
A/C O-ring Kit 1 9W7Z-19B596-A
A/C O-ring Kit Assembly 1 DS7Z-19B596-A 2.7L/3.0L - Oil Consumption With DTC P0524 And/Or P06DD, Rough Idle, Misfire And/Or White Or Blue Exhaust Smoke - 2016-2017 Ford & Lincoln » small light
Turbo Mounting Stud 1 W716383-S437
Crankshaft Pulley Bolt 1 FT4Z-6A340-A
Variable Camshaft Timing Bolt (Fusion/MKZ/Continental) 1 CP9Z-6279-C
Cylinder Head Temp Sensor Assembly (Fusion/MKZ/Continental) 1 9L8Z-6G004-F
Spark Plug SP542 (Fusion/MKZ/Continental) 6 CYFS-092-YPT 2.7L/3.0L - Oil Consumption With DTC P0524 And/Or P06DD, Rough Idle, Misfire And/Or White Or Blue Exhaust Smoke - 2016-2017 Ford & Lincoln » small light
High Pressure Fuel Rail 1 FT4Z-9J323-A 2.7L/3.0L - Oil Consumption With DTC P0524 And/Or P06DD, Rough Idle, Misfire And/Or White Or Blue Exhaust Smoke - 2016-2017 Ford & Lincoln » small light
High Pressure Fuel Rail 1 FT4Z-9J323-B 2.7L/3.0L - Oil Consumption With DTC P0524 And/Or P06DD, Rough Idle, Misfire And/Or White Or Blue Exhaust Smoke - 2016-2017 Ford & Lincoln » small light
Flange Sealant (Fusion/MKZ/Continental) 1 CU7Z-19B508-A
Spark Plug Seals In Cam Cover 1 BR3Z-6C535-B 2.7L/3.0L - Oil Consumption With DTC P0524 And/Or P06DD, Rough Idle, Misfire And/Or White Or Blue Exhaust Smoke - 2016-2017 Ford & Lincoln » small light
High Pressure Pump Tappet (Fusion/MKZ/Continental) As Needed AA5Z-9C587-A
Intermediate Shaft Seal (AWD, Fusion/MKZ/Continental) 1 CV6Z-7H426-B
Intermediate Shaft Seal (AWD) 1 CN1Z-7H424-B
Right Side Intermediate Shaft Seal Kit (FWD, Fusion/MKZ/Continental) 1 7T4Z-1177-C
Fuel Injector Seal Kit (6 Pieces Required, Package Contains 4) 2 BL3Z-9C995-A
Seal Kit (AWD) 1 F2GZ-7H469-B
Brake Anchor Plate Bolt (Fusion/MKZ) 1 W715623-S439
Halfshaft Washer (Fusion/MKZ) 1 DG9Z-7G273-B
Driveshaft To RDU Bolts (Continental) 3 W711960-S439
Driveshaft To PTU Bolts (Continental) 3 5F9Z-4682-AA 2.7L/3.0L - Oil Consumption With DTC P0524 And/Or P06DD, Rough Idle, Misfire And/Or White Or Blue Exhaust Smoke - 2016-2017 Ford & Lincoln » small light
Driveshaft To PTU Bolt And Washer Assembly (Edge/MKX) 3 F2GZ-4682-A
Driveshaft To RDU Bolt And Washer Assembly (Edge/MKX) 1 W790063-S900
PTU Side Center Bearing Bolts (Fusion/MKZ/Continental) 1 W716973-S439
Steering Shaft Bolt (Continental/Edge/MKX) 1 W712961S450B
Steering Shaft Bolt (Fusion/MKZ) 1 W714878-S439
Strut To Knuckle Bolt (Continental) 1 W715932-S439
Strut To Knuckle Nut (Continental) 1 W520517-S450
Strut To Knuckle Bolt (Edge/MKX) 1 W715295-S439
Strut To Knuckle Nut (Edge/MKX) 1 W520216-S440
Oil Pump Seal (Edge/MKX) 1 FT4Z-6A895-A
Turbocharger Oil Supply Tube Oil Filter (Edge/MKX) 1 BL3Z-6C683-B
Turbocharger Gasket (Edge/MKX) 1 FT4Z-9448-B
Motorcraft® Orange Concentrated Antifreeze/Coolant (All Markets Except Canada) 2 VC-3-B 2.7L/3.0L - Oil Consumption With DTC P0524 And/Or P06DD, Rough Idle, Misfire And/Or White Or Blue Exhaust Smoke - 2016-2017 Ford & Lincoln » small light
Motorcraft® Orange Concentrated Antifreeze/Coolant (Canada Only) 2 CVC-3-B2
Motorcraft® SAE 5W-30 Synthetic Blend Motor Oil (All Markets Except Canada) 6 XO-5W30-Q1SP
Motorcraft® SAE 5W-30 Super Premium Motor Oil (Canada Only) 6 CXO-5W30LSP6
Motorcraft® Silicone Gasket Remover 1 ZC-30-A
Motorcraft® Metal Brake Parts Cleaner 1 PM-4-A 2.7L/3.0L - Oil Consumption With DTC P0524 And/Or P06DD, Rough Idle, Misfire And/Or White Or Blue Exhaust Smoke - 2016-2017 Ford & Lincoln » small light
Motorcraft® Metal Surface Prep Wipes 1 ZC-31-B
Motorcraft® High Performance Engine RTV Silicone 1 TA-357 2.7L/3.0L - Oil Consumption With DTC P0524 And/Or P06DD, Rough Idle, Misfire And/Or White Or Blue Exhaust Smoke - 2016-2017 Ford & Lincoln » small light
Motorcraft® Thread Sealant with PTFE (Fusion/MKZ/Continental) 1 TA-24-B
Motorcraft® Wheel and Tire Cleaner 1 ZC-37-A
Motorcraft® High Temperature Nickel Anti-Seize Lubricant 1 XL-2 2.7L/3.0L - Oil Consumption With DTC P0524 And/Or P06DD, Rough Idle, Misfire And/Or White Or Blue Exhaust Smoke - 2016-2017 Ford & Lincoln » small light

 

Service Procedure

  1. Replace the cylinder heads. Refer to Workshop Manual (WSM), Section 303-01.

NOTE: During service and repair, achieving proper torque of the crankshaft pulley bolt is critical. Incorrect torque may allow the bolt to loosen resulting in timing gear failure and engine damage. Replacement of the bolt is critical to the repair. The bolt requires a 4 stage torque procedure. Hold the pulley using a universal holding tool OTC 4754 or equivalent. Refer to WSM, Section 303-01. The bolt torque procedure can be found in the crankshaft front seal removal and installation procedure or in the engine assembly procedure.

  • Stage 1: Tighten to 225 Nm (166 lb.ft)
  • Stage 2: Loosen 360°
  • Stage 3: Tighten to 35 Nm (26 lb.ft)
  • Stage 4: Tighten 270°

 

TECHNICAL SERVICE BULLETIN
2.7L/3.0L – Oil Consumption With DTC P0524 And/Or P06DD, Rough
Idle, Misfire And/Or White Or Blue Exhaust Smoke – Built On 1-Apr-
2016 And Through 1-Jan-2017

Warranty Status: Eligible Under Provisions Of New Vehicle Limited Warranty Coverage Warranty/ESP coverage limits/policies/prior approvals are not altered by a TSB. Warranty/ESP coverage limits are determined by the identified causal part and verified using the OASIS part coverage tool.

Labor Times

Description Operation No. Time
2016-2017 Edge FWD 2.7L GTDI: Diagnose And Replace The Cylinder Head Assemblies (Can Be Claimed With Operations L Or M And N) (Do Not Use With Any Labor Operations Outside Of This Article) 192243A 25.4 Hrs.
2016-2017 Edge AWD 2.7L GTDI: Diagnose And Replace The Cylinder Head Assemblies (Can Be Claimed With Operations L Or M And N) (Do Not Use With Any Labor Operations Outside Of This Article) 192243B 26.0 Hrs.
2016-2017 MKX FWD 2.7L GTDI: Diagnose And Replace The Cylinder Head Assemblies (Can Be Claimed With Operations L Or M And N) (Do Not Use With Any Labor Operations Outside Of This Article) 192243C 25.8 Hrs.
2016-2017 MKX AWD 2.7L GTDI: Diagnose And Replace The Cylinder Head Assemblies (Can Be Claimed With Operations L Or M And N) (Do Not Use With Any Labor Operations Outside Of This Article) 192243D 26.5 Hrs.
2017 Continental FWD 2.7L GTDI: Diagnose And Replace Both Cylinder Head Assemblies (Can Be Claimed With Operations L Or M And N) (Do Not Use With Any Labor Operations Outside Of This Article) 192243E 24.4 Hrs.
2017 Continental AWD 2.7L GTDI: Diagnose And Replace Both Cylinder Head Assemblies (Can Be Claimed With Operations L Or M And N) (Do Not Use With Any Labor Operations Outside Of This Article) 192243F 25.5 Hrs.
2017 Continental AWD 3.0L GTDI: Diagnose And Replace Both Cylinder Head Assemblies (Can Be Claimed With Operations L Or M And N) (Do Not Use With Any Labor Operations Outside Of This Article) 192243G 25.8 Hrs.
2017 Fusion AWD 2.7L GTDI: Diagnose And Replace Both Cylinder Head Assemblies (Can Be Claimed With Operations L Or M?) (Do Not Use With Any Labor Operations Outside Of This Article) 192243H 24.9 Hrs.
2017 MKZ FWD 3.0L GTDI: Diagnose And Replace Both Cylinder Head Assemblies (Can Be Claimed With Operations L Or M And N) (Do Not Use With Any Labor Operations Outside Of This Article) 192243J 24.3 Hrs.
2017 MKZ AWD 3.0L GTDI: Diagnose And Replace Both Cylinder Head Assemblies (Can Be Claimed With Operations L Or M And N) (Do Not Use With Any Labor Operations Outside Of This Article) 192243K 24.5 Hrs.
Additional Time To Check And Correct Toe, Vehicles Without Lane Departure 192243L 0.6 Hrs.
Additional Time To Check And Correct Toe, Vehicles With Lane Departure 192243M 0.8 Hrs.
Additional Time When 360 Degree Camera Alignment Is Necessary 192243N 0.5 Hrs.

 

Repair/Claim Coding

Causal Part:         6049

Condition Code: 42

 


19-2243
09 August 2019

https://www.nhtsa.gov/recalls?nhtsaId=10164421

https://static.nhtsa.gov/odi/tsbs/2019/MC-10164421-0001.pdf

MC-10164421-0001

 


17-2235
17 November 2017

https://www.nhtsa.gov/recalls?nhtsaId=10127401

https://static.nhtsa.gov/odi/tsbs/2017/MC-10127401-9999.pdf

MC-10127401-9999

 


 

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