2.7L EcoBoost – Oil Consumption, Rough Idle, Misfire With Or Without Blue Exhaust Smoke – 2016-2017 Ford F-150

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NHTSA ID Number: 10169890

Manufacturer Communication Number: TSB 19-2384

Summary

Some 2016-2017 F-150 vehicles equipped with a 2.7L EcoBoost engine and built on 1-Apr-2016 and through 1-Jan-2017 may exhibit a rough idle in neutral or park at normal operating temperature with oil consumption greater than 1 liter (1 quart) in less than 4,800 km (3,000 miles). This may be due to a concern with the cylinder head valve guides. Vehicles with this condition may also exhibit an illuminated malfunction indicator lamp (MIL) and diagnostic trouble codes (DTCs) P0300, P0301, P0302, P0303, P0304, P0305, P0306, P0316, P0524 and/or P06DD with the excessive oil consumption. Blue smoke may also be present from the exhaust only after a hot restart. To correct the condition, follow the Service Procedure to replace the cylinder heads.

 

2 Affected Products

Vehicle

MAKE MODEL YEAR
FORD F-150 2016-2017

 


 

This bulletin supersedes 18-2237. Reason for update: Incorrect or Incomplete Symptom

 

Model:

Ford

2016-2017 F-150

 

Summary

This article supersedes TSB 18-2237 to update the Title, Issue, Action, Service Procedure and Part List.

 

Issue: Some 2016-2017 F-150 vehicles equipped with a 2.7L EcoBoost engine and built on 1-Apr-2016 and through 1-Jan-2017 may exhibit a rough idle in neutral or park at normal operating temperature with oil consumption greater than 1 liter (1 quart) in less than 4,800 km (3,000 miles). This may be due to a concern with the cylinder head valve guides. Vehicles with this condition may also exhibit an illuminated malfunction indicator lamp (MIL) and diagnostic trouble codes (DTCs) P0300, P0301, P0302, P0303, P0304, P0305, P0306, P0316, P0524 and/or P06DD with the excessive oil consumption. Blue smoke may also be present from the exhaust only after a hot restart. To correct the condition, follow the Service Procedure to replace the cylinder heads.

 

Action: Follow the Service Procedure steps to correct this condition on vehicles that meet all of the following criteria:

  • 2016-2017 F-150
  • 2.7L EcoBoost engine
  • Built on 1-Apr-2016 and through 1-Jan-2017
  • Customer concern includes rough idle and oil consumption with or without an illuminated MIL or blue smoke from the exhaust

 

Parts

Description Quantity Part Number
Left Cylinder Head Assembly 1 FL3Z-6049-J
Right Cylinder Head Assembly 1 FL3Z-6049-K
Oil Pan 1 FL3Z-6675-B
Cylinder Head Gasket Kit 1 FL3Z-6079-H
Cylinder Head Temperature Sensor 1 9L8Z-6G004-E 2.7L EcoBoost - Oil Consumption, Rough Idle, Misfire With Or Without Blue Exhaust Smoke - 2016-2017 Ford F-150 | small light
Oil Filter 1 FT4Z-6731-A 2.7L EcoBoost - Oil Consumption, Rough Idle, Misfire With Or Without Blue Exhaust Smoke - 2016-2017 Ford F-150 | small light
Package Contains 1 Piece, 6 Pieces Required Spark Plug 6 CYFS-12YPT
Package Contains 1 Piece, 2 Pieces Required Fuel Injector O-ring Kit 2 BL3Z-9229-C
Package Contains 1 Piece, 4 Pieces Required Variable Camshaft Timing Unit Bolt 4 CP9Z-6279-C
Crankshaft Pulley Bolt 1 FT4Z-6A340-A
Package Contains 1 Piece, 2 Pieces Required Turbo Exhaust Flange Gasket 2 FL3Z-5C226-AeBay
Package Contains 4

Pieces, 2 Pieces Required

Turbo Mounting Stud 1 W716383S437
Package Contains 4 Pieces, 2 Pieces Required Turbo Mounting Nut 1 W714870S430 2.7L EcoBoost - Oil Consumption, Rough Idle, Misfire With Or Without Blue Exhaust Smoke - 2016-2017 Ford F-150 | small light
Package Contains 1 Piece, 2 Pieces Required Turbo Mounting Bolt 2 W716117S437
High Pressure Fuel Tube, Right Side 1 FT4Z-9J323-A 2.7L EcoBoost - Oil Consumption, Rough Idle, Misfire With Or Without Blue Exhaust Smoke - 2016-2017 Ford F-150 | small light
High Pressure Fuel Tube, Left Side 1 FT4Z-9J323-B 2.7L EcoBoost - Oil Consumption, Rough Idle, Misfire With Or Without Blue Exhaust Smoke - 2016-2017 Ford F-150 | small light
Package Contains 1 Piece, 4 Pieces Required Turbo Exhaust Flange Nuts 4 W520514S440 2.7L EcoBoost - Oil Consumption, Rough Idle, Misfire With Or Without Blue Exhaust Smoke - 2016-2017 Ford F-150 | small light
Package Contains 4 Pieces, 4 Pieces Required Turbo Exhaust Flange Studbolts 1 W707753S900
Flange Sealant As Needed CU7Z-19B508-A
Motorcraft® High Performance Engine RTV Silicone As Needed TA-357 2.7L EcoBoost - Oil Consumption, Rough Idle, Misfire With Or Without Blue Exhaust Smoke - 2016-2017 Ford F-150 | small light
Motorcraft® Silicone Gasket Remover As Needed ZC-30-A 2.7L EcoBoost - Oil Consumption, Rough Idle, Misfire With Or Without Blue Exhaust Smoke - 2016-2017 Ford F-150 | small light
Motorcraft® Metal Surface Prep Wipes As Needed ZC-31-B 2.7L EcoBoost - Oil Consumption, Rough Idle, Misfire With Or Without Blue Exhaust Smoke - 2016-2017 Ford F-150 | small light
Motorcraft® Orange Concentrated Antifreeze/Coolant (All Markets Except Canada) As Needed VC-3-B 2.7L EcoBoost - Oil Consumption, Rough Idle, Misfire With Or Without Blue Exhaust Smoke - 2016-2017 Ford F-150 | small light
Motorcraft® Orange Concentrated Antifreeze/Coolant (Canada Only) As Needed CVC-3-B2
Motorcraft® SAE 5W-30 Synthetic Blend Motor Oil (All Markets Except Canada) 6 XO-5W30Q1SP
Motorcraft® SAE 5W-30 Super Premium Motor Oil (Canada Only) 6 CXO-5W30LSP6
Motorcraft® Metal Brake Parts Cleaner (Compliant With Low Volatile Organic Compound Requirements As Required In Some USA States) As Needed PM-4-A 2.7L EcoBoost - Oil Consumption, Rough Idle, Misfire With Or Without Blue Exhaust Smoke - 2016-2017 Ford F-150 | small light
Motorcraft® Metal Brake Parts Cleaner (Not Compliant With Volatile Organic Compound Requirements) As Needed PM-4-B 2.7L EcoBoost - Oil Consumption, Rough Idle, Misfire With Or Without Blue Exhaust Smoke - 2016-2017 Ford F-150 | small light
Motorcraft® Thread Sealant with PTFE As Needed TA-24-B 2.7L EcoBoost - Oil Consumption, Rough Idle, Misfire With Or Without Blue Exhaust Smoke - 2016-2017 Ford F-150 | small light
Motorcraft® High Temperature Nickel Anti-Seize Lubricant As Needed XL-2 2.7L EcoBoost - Oil Consumption, Rough Idle, Misfire With Or Without Blue Exhaust Smoke - 2016-2017 Ford F-150 | small light
Motorcraft® Engine Shampoo and Degreaser (All Markets Except Canada) As Needed ZC-20eBay
Motorcraft® Engine Shampoo (Canada Only) As Needed CXC-66-A

 


 


 

Service Procedure

  1. Does the vehicle exhibit blue smoke from the exhaust only after a cold soak with no additional symptoms such as excessive oil consumption and/or runs rough?

(1). Yes – this article does not apply. Refer to other applicable articles or the Powertrain Control/Emissions Diagnosis (PC/ED) Manual for normal diagnostics.

(2). No – proceed to Step 2.

  1. Replace both left and right cylinder heads. Refer to Workshop Manual (WSM), Section 303-01.

(1). NOTE: During service and repair, achieving proper torque of the crankshaft pulley bolt is critical. Incorrect torque may allow the bolt to loosen resulting in the timing gear breaking and engine damage. Replacement of the bolt is also critical to the repair. The bolt requires a 4 stage torque procedure:

  • Hold the pulley using a universal holding tool OTC 4754 or equivalent.
  • Stage 1: 225 Nm (166 lb.ft)
  • Stage 2: Loosen 360°
  • Stage 3: 35 Nm (26 lb.ft)
  • Stage 4: Tighten 270°

(2). Refer to WSM, Section 303-01. The bolt torque procedure can be found in the crankshaft front seal removal and installation procedure or in the engine assembly procedure.


19-2384
18 December 2019

https://www.nhtsa.gov/recalls?nhtsaId=10169890

https://static.nhtsa.gov/odi/tsbs/2019/MC-10169890-0001.pdf

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18-2237
29 August 2018

https://www.nhtsa.gov/recalls?nhtsaId=10144908

https://static.nhtsa.gov/odi/tsbs/2018/MC-10144908-9999.pdf

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TSB 17-0007

https://www.nhtsa.gov/recalls?nhtsaId=10095129

https://static.nhtsa.gov/odi/tsbs/2017/SB-10095129-2532.pdf

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