Diagnostic Trouble Codes (DTCs) P0234 and/or P0299 and/or Drivability Symptoms – 2011-2015 Ford & Lincoln

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TSB 16-0013 3.5L GTDI WITH DTCS P0234 AND/OR P0299 – DRIVABILITY SYMPTOMS – ENGINE BUILD DATE ON OR BEFORE 2/28/2015

 

FORD: 2011-2015 F-150
2015 Expedition, Transit
LINCOLN: 2015 Navigator

 

This article supersedes TSB 15-0182 to update the Service Labor Time Standards.

ISSUE:

Some 2011-2015 F-150 and 2015 Expedition, Navigator and Transit vehicles equipped with a 3.5L Gasoline Turbocharged Direct Injected (GTDI) engine with an engine build date on or before 2/28/2015 may exhibit diagnostic trouble codes (DTCs) P0234 and/or P0299 and/or drivability symptoms.

Drivability symptoms may include surging or noises which may be described as an air rush, hiss, whoosh, whistle, grinding, growling or scraping.

 

ACTION:

Follow the Service Procedure steps to correct the condition.

SERVICE PROCEDURE

  1. Check the engine build date. Refer to Workshop Manual (WSM) 303-01. Was the engine built on or before 2/28/2015?
    1. Yes – proceed to Step 2.
    1. No – this article does not apply. Refer to Powertrain Control/Emissions Diagnosis (PC/ED) manual for normal diagnostics.
  1. Disconnect the hose at the turbocharger wastegate actuator.
  1. Connect a cooling system pressure tester with a pressure gauge to the turbocharger wastegate actuator.
  1. Slowly apply increasing pressure while monitoring the wastegate actuator rod. The rod should begin to extend at 21-62 kPa (3-9 PSI) and be fully extended at 83-131 kPa (12-19 PSI). The turbocharger wastegate shaft and arm should move smoothly from closed to fully open. Does the turbocharger wastegate actuator and wastegate operate smoothly through the complete range?
    1. Yes – this article does not apply. Refer to PC/ED manual for normal diagnostics.
    1. No – replace the affected turbocharger. Refer to WSM, Section 303-04.

 

PART NUMBER PART NAME
DL3Z-6K682-E Turbocharger – Left Hand – 2013-2015 – F-150/2015 Expedition/Navigator/Transit
DL3Z-6K682-F Turbocharger – Right Hand – 2013-2015 – F-150/2015 Expedition/Navigator/Transit
CL3Z-6K682-C Diagnostic Trouble Codes (DTCs) P0234 and/or P0299 and/or Drivability Symptoms - 2011-2015 Ford & Lincoln | small light Turbocharger – Left Hand – 2011-2012 – F-150
CL3Z-6K682-D Diagnostic Trouble Codes (DTCs) P0234 and/or P0299 and/or Drivability Symptoms - 2011-2015 Ford & Lincoln | small light Turbocharger – Right Hand – 2011-2012 – F-150
BL3Z-9450-A Diagnostic Trouble Codes (DTCs) P0234 and/or P0299 and/or Drivability Symptoms - 2011-2015 Ford & Lincoln | small light Gasket – F-150/Expedition/Navigator/Transit (2 Req)
W716667-S900 Exhaust Stud – F-150/Expedition/Navigator/Transit (4 Req)
W520514-S440 Diagnostic Trouble Codes (DTCs) P0234 and/or P0299 and/or Drivability Symptoms - 2011-2015 Ford & Lincoln | small light Exhaust Nut – F-150/Expedition/Navigator/Transit (4 Req)
CL3Z-9450-A Gasket – Exhaust Right Hand – F-150/Expedition/Navigator/Transit (1 Req)
CL3Z-9450-B Gasket – Exhaust Left Hand – F-150/Expedition/Navigator/Transit (1 Req)
W715673-S900 Turbo Bolt – F-150/Expedition/Navigator/Transit (3 Req)
BL3Z-6N652-B Diagnostic Trouble Codes (DTCs) P0234 and/or P0299 and/or Drivability Symptoms - 2011-2015 Ford & Lincoln | small light Gasket – Oil line – F-150/Expedition/Navigator/Transit (1 Req)
VC-3-B Diagnostic Trouble Codes (DTCs) P0234 and/or P0299 and/or Drivability Symptoms - 2011-2015 Ford & Lincoln | small light Motorcraft Orange Concentrated Antifreeze/Coolant
W711137-S442eBay Bolt – Steering Pinch – Transit (1 Req)
W500634-S442 Bolt – Bumper Bar – Transit (8 Req)
W711076-S442eBay Nut – Lower Ball JointTransit (2 Req)
W500633-S442 Bolt – Sway Bar Strap – Transit (4 Req)
W717155-S442 Bolt – Front Sub Frame – Transit (2 Req)
BK2Z-00812-A Diagnostic Trouble Codes (DTCs) P0234 and/or P0299 and/or Drivability Symptoms - 2011-2015 Ford & Lincoln | small light Bolt – Steering GearTransit (3 Req)
BL3Z-6A968-B Coolant Fitting
W702449-S442 Bolt – Bumper Bar – Transit (4 Req)

 

OPERATION DESCRIPTION TIME
160013A 2015 F-150 3.5L GTDI: Diagnose And Replace The Right Hand Turbocharger (Do Not Use With Any Other Labor Operations) 3.4 Hrs.
160013A 2011-2012 F-150 3.5L GTDI: Diagnose And Replace The Right Hand Turbocharger (Do Not Use With Any Other Labor Operations) 3.3 Hrs.
160013A 2013-2014 F-150 3.5L GTDI: Diagnose And Replace The Right Hand Turbocharger (Do Not Use With Any Other Labor Operations) 3.2 Hrs.
160013A 2015 Expedition/Navigator 3.5L GTDI: Diagnose And Replace The Right Hand Turbocharger (Do Not Use With Any Other Labor Operations) 4.0 Hrs.
160013A 2015 Transit 3.5L GTDI: Diagnose And Replace The Right Hand Turbocharger (Do Not Use With Any Other Labor Operations) 3.8 Hrs.
160013B 2013-2014 F-150 3.5L GTDI: Diagnose And Replace The Left Hand Turbocharger (Do Not Use With Any Other Labor Operations) 2.7 Hrs.
160013B 2011-2012 F-150 3.5L GTDI: Diagnose And Replace The Left Hand Turbocharger (Do Not Use With Any Other Labor Operations) 2.8 Hrs.
160013B 2015 F-150 3.5L GTDI: Diagnose And Replace The Left Hand Turbocharger (Do Not Use With Any Other Labor Operations) 2.8 Hrs.
160013B 2015 Expedition/Navigator 3.5L GTDI: Diagnose And Replace The Left Hand Turbocharger (Do Not Use With Any Other Labor Operations) 3.0 Hrs.
160013B 2015 Transit 3.5L GTDI: Diagnose And Replace The Left Hand Turbocharger (Do Not Use With Any Other Labor Operations) 5.9 Hrs.
160013C 2013-2014 F-150 3.5L GTDI: Diagnose And Replace Both Right And Left Hand Turbocharger (Do Not Use With Any Other Labor Operations) 4.7 Hrs.
160013C 2011-2012 F-150 3.5L GTDI: Diagnose And Replace Both Right And Left Hand Turbocharger (Do Not Use With Any Other Labor Operations) 5.1 Hrs.
160013C 2015 F-150 3.5L GTDI: Diagnose And Replace Both Right And Left Hand Turbocharger (Do Not Use With Any Other Labor Operations) 4.9 Hrs.
160013C 2015 Expedition/Navigator 3.5L GTDI: Diagnose And Replace Both Right And Left Hand Turbocharger (Do Not Use With Any Other Labor Operations) 5.3 Hrs.
160013C 2015 Transit 3.5L GTDI: Diagnose And Replace Both Right And Left Hand Turbocharger (Do Not Use With Any Other Labor Operations) 8.2 Hrs.
160013D 2015 Transit 3.5L GTDI: Additional Time To Check And Adjust Front Toe Includes Time To Align Camera If Equipped With Lane Departure Warning System (Can Be Claimed With Operations B Or C Transit Only) 0.7 Hr.
160013E 2015 Transit 3.5L GTDI With Lane Departure Warning System: Additional Time To Check And Adjust Front Toe (Can Be Claimed With Operations B Or C Transit Only) 0.9 Hr.

 

WARRANTY STATUS

Eligible Under Provisions Of New Vehicle Limited Warranty Coverage And Emissions Warranty Coverage.
Warranty/ESP coverage limits/policies/prior approvals are not altered by a TSB. Warranty/ESP coverage limits are determined by the identified causal part and verified using the OASIS part coverage tool.

 

DEALER CODING

BASIC PART NO. CONDITION CODE
6K682 42

 

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