| “This site contains affiliate links for which OEMDTC may be compensated” |
| TSB 16-0013 | 3.5L GTDI WITH DTCS P0234 AND/OR P0299 – DRIVABILITY SYMPTOMS – ENGINE BUILD DATE ON OR BEFORE 2/28/2015 |
This article supersedes TSB 15-0182 to update the Service Labor Time Standards.
ISSUE:
Some 2011-2015 F-150 and 2015 Expedition, Navigator and Transit vehicles equipped with a 3.5L Gasoline Turbocharged Direct Injected (GTDI) engine with an engine build date on or before 2/28/2015 may exhibit diagnostic trouble codes (DTCs) P0234 and/or P0299 and/or drivability symptoms.
Drivability symptoms may include surging or noises which may be described as an air rush, hiss, whoosh, whistle, grinding, growling or scraping.
ACTION:
Follow the Service Procedure steps to correct the condition.
SERVICE PROCEDURE
- Check the engine build date. Refer to Workshop Manual (WSM) 303-01. Was the engine built on or before 2/28/2015?
- Yes – proceed to Step 2.
- No – this article does not apply. Refer to Powertrain Control/Emissions Diagnosis (PC/ED) manual for normal diagnostics.
- Disconnect the hose at the turbocharger wastegate actuator.
- Connect a cooling system pressure tester with a pressure gauge to the turbocharger wastegate actuator.
- Slowly apply increasing pressure while monitoring the wastegate actuator rod. The rod should begin to extend at 21-62 kPa (3-9 PSI) and be fully extended at 83-131 kPa (12-19 PSI). The turbocharger wastegate shaft and arm should move smoothly from closed to fully open. Does the turbocharger wastegate actuator and wastegate operate smoothly through the complete range?
- Yes – this article does not apply. Refer to PC/ED manual for normal diagnostics.
- No – replace the affected turbocharger. Refer to WSM, Section 303-04.
| DL3Z-6K682-E | Turbocharger – Left Hand – 2013-2015 – F-150/2015 Expedition/Navigator/Transit |
| DL3Z-6K682-F | Turbocharger – Right Hand – 2013-2015 – F-150/2015 Expedition/Navigator/Transit |
CL3Z-6K682-C  | Turbocharger – Left Hand – 2011-2012 – F-150 |
| CL3Z-6K682-D | Turbocharger – Right Hand – 2011-2012 – F-150 |
| BL3Z-9450-A | Gasket – F-150/Expedition/Navigator/Transit (2 Req) |
| W716667-S900 | Exhaust Stud – F-150/Expedition/Navigator/Transit (4 Req) |
| W520514-S440 | Exhaust Nut – F-150/Expedition/Navigator/Transit (4 Req) |
| CL3Z-9450-A | Gasket – Exhaust Right Hand – F-150/Expedition/Navigator/Transit (1 Req) |
| CL3Z-9450-B | Gasket – Exhaust Left Hand – F-150/Expedition/Navigator/Transit (1 Req) |
| W715673-S900 | Turbo Bolt – F-150/Expedition/Navigator/Transit (3 Req) |
| BL3Z-6N652-B | Gasket – Oil line – F-150/Expedition/Navigator/Transit (1 Req) |
| VC-3-B | Motorcraft Orange Concentrated Antifreeze/Coolant |
W711137-S442 | Bolt – Steering Pinch – Transit (1 Req) |
| W500634-S442 | Bolt – Bumper Bar – Transit (8 Req) |
| W711076-S442 | Nut – Lower Ball Joint – Transit (2 Req) |
| W500633-S442 | Bolt – Sway Bar Strap – Transit (4 Req) |
| W717155-S442 | Bolt – Front Sub Frame – Transit (2 Req) |
| BK2Z-00812-A | Bolt – Steering Gear – Transit (3 Req) |
| BL3Z-6A968-B | Coolant Fitting |
| W702449-S442 | Bolt – Bumper Bar – Transit (4 Req) |
| OPERATION | DESCRIPTION | TIME |
|---|---|---|
| 160013A | 2015 F-150 3.5L GTDI: Diagnose And Replace The Right Hand Turbocharger (Do Not Use With Any Other Labor Operations) | 3.4 Hrs. |
| 160013A | 2011-2012 F-150 3.5L GTDI: Diagnose And Replace The Right Hand Turbocharger (Do Not Use With Any Other Labor Operations) | 3.3 Hrs. |
| 160013A | 2013-2014 F-150 3.5L GTDI: Diagnose And Replace The Right Hand Turbocharger (Do Not Use With Any Other Labor Operations) | 3.2 Hrs. |
| 160013A | 2015 Expedition/Navigator 3.5L GTDI: Diagnose And Replace The Right Hand Turbocharger (Do Not Use With Any Other Labor Operations) | 4.0 Hrs. |
| 160013A | 2015 Transit 3.5L GTDI: Diagnose And Replace The Right Hand Turbocharger (Do Not Use With Any Other Labor Operations) | 3.8 Hrs. |
| 160013B | 2013-2014 F-150 3.5L GTDI: Diagnose And Replace The Left Hand Turbocharger (Do Not Use With Any Other Labor Operations) | 2.7 Hrs. |
| 160013B | 2011-2012 F-150 3.5L GTDI: Diagnose And Replace The Left Hand Turbocharger (Do Not Use With Any Other Labor Operations) | 2.8 Hrs. |
| 160013B | 2015 F-150 3.5L GTDI: Diagnose And Replace The Left Hand Turbocharger (Do Not Use With Any Other Labor Operations) | 2.8 Hrs. |
| 160013B | 2015 Expedition/Navigator 3.5L GTDI: Diagnose And Replace The Left Hand Turbocharger (Do Not Use With Any Other Labor Operations) | 3.0 Hrs. |
| 160013B | 2015 Transit 3.5L GTDI: Diagnose And Replace The Left Hand Turbocharger (Do Not Use With Any Other Labor Operations) | 5.9 Hrs. |
| 160013C | 2013-2014 F-150 3.5L GTDI: Diagnose And Replace Both Right And Left Hand Turbocharger (Do Not Use With Any Other Labor Operations) | 4.7 Hrs. |
| 160013C | 2011-2012 F-150 3.5L GTDI: Diagnose And Replace Both Right And Left Hand Turbocharger (Do Not Use With Any Other Labor Operations) | 5.1 Hrs. |
| 160013C | 2015 F-150 3.5L GTDI: Diagnose And Replace Both Right And Left Hand Turbocharger (Do Not Use With Any Other Labor Operations) | 4.9 Hrs. |
| 160013C | 2015 Expedition/Navigator 3.5L GTDI: Diagnose And Replace Both Right And Left Hand Turbocharger (Do Not Use With Any Other Labor Operations) | 5.3 Hrs. |
| 160013C | 2015 Transit 3.5L GTDI: Diagnose And Replace Both Right And Left Hand Turbocharger (Do Not Use With Any Other Labor Operations) | 8.2 Hrs. |
| 160013D | 2015 Transit 3.5L GTDI: Additional Time To Check And Adjust Front Toe Includes Time To Align Camera If Equipped With Lane Departure Warning System (Can Be Claimed With Operations B Or C Transit Only) | 0.7 Hr. |
| 160013E | 2015 Transit 3.5L GTDI With Lane Departure Warning System: Additional Time To Check And Adjust Front Toe (Can Be Claimed With Operations B Or C Transit Only) | 0.9 Hr. |
WARRANTY STATUS
Eligible Under Provisions Of New Vehicle Limited Warranty Coverage And Emissions Warranty Coverage.
Warranty/ESP coverage limits/policies/prior approvals are not altered by a TSB. Warranty/ESP coverage limits are determined by the identified causal part and verified using the OASIS part coverage tool.
DEALER CODING
| BASIC PART NO. | CONDITION CODE |
| 6K682 | 42 |
