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NHTSA ID Number: 10209031
Manufacturer Communication Number: TSB 22-2089
Summary
Some 2015-2022 F-150, 2017-2022 F-Super Duty and 2018-2022 Expedition/Navigator vehicles may exhibit poor air conditioning (A/C) performance, loss of airflow and/or engine cooling fans running continuously from high A/C pressures. This concern may be from the evaporator freezing up due to the evaporator temperature sensor being biased. To correct the condition, follow the Service Procedure steps to replace the evaporator temperature sensor.
This bulletin supersedes 21-2404.
Model:
2015-2022 F-150
2017-2022 F-Super Duty
2018-2022 Expedition
2018-2022 Navigator
Summary
This article supersedes TSB 21-2404 to update the part list and vehicle model years affected.
Issue: Some 2015-2022 F-150, 2017-2022 Super Duty and 2018-2022 Expedition/Navigator vehicles may exhibit poor air conditioning (A/C) performance, loss of airflow and/or engine cooling fans running continuously from high A/C pressures. This concern may be from the evaporator freezing up due to the evaporator temperature sensor being biased. To correct the condition, follow the Service Procedure steps to replace the evaporator temperature sensor.
Action: Follow the Service Procedure steps to correct the condition on vehicles that meet all of the following criteria:
- One of the following vehicles:
-
- 2015-2022 F-150
-
- 2017-2022 F-Super Duty
-
- 2018-2022 Expedition/Navigator
- Poor A/C performance
Parts
| Service Part Number | Quantity | Description | Unit of Issue | Piece Quantity |
| ML3Z-19860-A | 1 | Evaporator Assembly (2015-2019 F-150 With 6R80, 2017-2022 F- Super Duty With 6R140 With R-134A Refrigerant) | 1 | 1 |
| ML3Z-19860-B | 1 | Evaporator Assembly (2017-2020 F-150 With 6R80 And R-1234YF Refrigerant) | 1 | 1 |
| ML3Z-19860-E | 1 | Evaporator Assembly (2017-2022 F-150 With 10R80, 2020-2022 F- Super Duty With 10R140, 2017-2022 Expedition and Navigator) | 1 | 1 |
| W714409-S439 | 1 | Steering Shaft Bolt | 4 | 1 |
| W717731-S451 | 2 | Seat Bolt | 4 | 8 |
HL3Z-19B596-A |
1 | A/C TXV O-ring Kit | 8 | 2 |
VC-13-G  |
As Needed | Motorcraft® Yellow Concentrated Antifreeze/Coolant (All Markets Except Canada) | ||
| CVC-13-G |
As Needed | Motorcraft® Yellow Concentrated Antifreeze/Coolant (Canada Only) |
Quantity refers to the amount of the service part number required to repair the vehicle.
Unit of Issue refers to the number of individual pieces included in a service part number package.
Piece Quantity refers to the total number of individual pieces required to repair the vehicle.
As Needed indicates the amount of the part may vary and/or is not a whole number. Parts can be billed out as nonwhole numbers, including less than 1.
Service Procedure
1. Run the A/C on maximum/recirculation and blower speed on high for at least 10 minutes with the engine idling, then drive the vehicle.
2. Using the datalogger on the appropriate Ford diagnostic scan tool, pull up the EVAP_TEMP PID in the front controls interface module (FCIM) to read the evaporator temperature and use a thermometer to measure the vent outlet temperature. Compare the temperature reading of the EVAP_TEMP PID to the thermometer’s vent outlet temperature reading during A/C use.
3. Is the temperature reading shown on the vent outlet thermometer colder than the temperature reading of the EVAP_TEMP PID?
(1). Yes – proceed to Step 4.
(2). No – if Step 4 directed to restart this article, the repair is complete. For all others, this article does not apply. Refer to the WSM for normal diagnostics.
4. Recover the refrigerant and review recovered refrigerant amount. Was the correct amount recovered within +/- 1 oz. (0.03 kg.)?
(1). Yes – replace the evaporator assembly. Refer to WSM, Section 412-00. The evaporator temperature sensor is part of the evaporator assembly.
(2). No – refer to the WSM for normal diagnostics. Once the root cause of the incorrect charge has been corrected, restart this article from Step 1 to confirm the customer concern is corrected.
36 Affected Products
Vehicles
| MAKE | MODEL | YEAR |
| FORD | EXPEDITION | 2018-2022 |
| FORD | F-150 | 2015-2022 |
| FORD | F-250 SD | 2017-2022 |
| FORD | F-350 SD | 2017-2022 |
| FORD | F-450 SD | 2017-2022 |
| LINCOLN | NAVIGATOR | 2018-2022 |
1 Associated Document
Manufacturer Communications
22-2089
09 March 2022
https://www.nhtsa.gov/recalls?nhtsaId=10209031
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NHTSA ID Number: 10206843
Manufacturer Communication Number: TSB 21-2404
Summary
Some 2015-2021 F-150, 2017-2021 Super Duty and 2018-2021 Expedition/Navigator vehicles may exhibit poor air conditioning (A/C) performance, loss of airflow and/or engine cooling fans running continuously from high A/C pressures. This concern may be from the evaporator freezing up due to the evaporator temperature sensor being biased. To correct the condition, follow the Service Procedure steps to replace the evaporator temperature sensor.
1 Associated Document
Manufacturer Communications
21-2404
11 January 2022
https://www.nhtsa.gov/recalls?nhtsaId=10206843
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NHTSA ID Number: 10201612
Manufacturer Communication Number: TSB 21-2250
Summary
Some 2015-2020 F-150, 2017-2020 Super Duty and 2018-2020 Expedition/Navigator vehicles may exhibit poor air conditioning (A/C) performance, loss of airflow and/or engine cooling fans running continuously from high A/C pressures. This concern may be from the evaporator freezing up due to the evaporator temperature sensor being biased. To correct the condition, follow the Service Procedure steps to replace the evaporator temperature sensor.
1 Associated Document
Manufacturer Communications
21-2250
01 September 2021
https://www.nhtsa.gov/recalls?nhtsaId=10201612
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- GENUINE R1234YF – This product is genuine and is purchased directly from the manufacturer in the USA. This product should only be used in R1234YF system. Please check the service sticker on your system and/or vehicle to identify the system type.
- 8OZ CANS – Cans are 8oz net weight. Gas is measured in weight when compressed. Please don’t shake the can and think “this doesn’t feel full”. It is, we promise. Different gases have different weights when compressed. R134a is 12oz in this can, ZeroR AC Refrigerant is 6oz in this can, all are 100% full.
- Returns - By law, products rated as hazardous materials (all compressed gasses) require a hazmat training & a license to ship. While this product may be returned for a refund, neither Amazon nor DIY Parts may provide a prepaid return shipping label due to liability reasons. Customers must assume all risk and cost for return shipping if they choose to return the products without proper certification. We apologize for any inconvenience this legal requirement may cause
- LEGAL DISCLAIMER: R1234YF Refrigerant for MVAC use in a 8oz Self-Sealing Container. Customer is responsible for complying with all federal, state and local laws when purchasing, handling, storing and installing refrigerants. DiY Parts is not liable for customer’s failure to comply with any legal requirements. This product is flammable, follow all labeled precautions when handling. This product can only ship ground services.
- For R1234YF
- Promotes colder air.
- Enhances system longevity.
- Functions as an A/C booster.
- Heavy Duty, High Quality Brass Gauge.
- 3 Cans of R1234YF Geniune Honeywell Refrigerant Freon Cans
- Free Guage
- Perfect for recharging AC in the summer
- Fit type: Universal
- Part number: R134YFTOK
- PERFORMANCE BOOSTER CHARGE KIT - ZeroR is a performance booster for R1234YF AC systems. You can use as many cans in your system as you wish, while being sure not to overfill the system with the included can tap with gauge.
- KIT CONTENTS - The can tap is 12” in length with a gauge metered for R1234YF systems. Standard R1234YF can taps will not work on ZeroR branded R1234YF cans, because our cans have a unique thread. 3 cans of ZeroR Permafrost in 4oz cans.
- 10 MINUTE INSTALL - Easy instructions are included and will take as little as 10 minutes to complete.
- LEGAL - ZeroR branded R1234YF products are flammable and should be handled and stored in a safe environment suitable for flammable products. We recommend only using this product in systems designed for flammable refrigerants such as R1234YF vehicle a/c systems. See product label for additional safety information.
- RETURNS - By law, products rated as hazardous materials (all compressed gasses) require a hazmat training & a license to ship. While this product may be returned for a refund, neither Amazon nor DIY Parts may provide a prepaid return shipping label due to liability reasons. Customers must assume all risk and cost for return shipping if they choose to return the products without proper certification. We apologize for any inconvenience this legal requirement may cause.
- KIT CONTENTS - 5 Cans of ZeroR Permafrost are 4oz by weight. The contents are a blend of the proprietary performance enhancer as well as a refrigerant to propel the additive into the system. The can tap is 12” in length with a gauge metered for R1234YF systems. Standard R1234YF can taps will not work on ZeroR branded R1234YF cans, because our cans have a unique thread.
- 10 MINUTE INSTALL - Please read the can label for important details. (1) Turn your vehicle on, set the AC to max cool & max fan. (2) Connect the can tap to the first can and the other end to the low side service port on the vehicle. (3) Flip the can upside down Use the valve to release the refrigerant into the system. Every 10-15 seconds close the valve to view the pressure gauge. Repeat step 3 until the pressure gauge indicates the system is full. Do not overfill your system!
- Legal - HFO-1234YF refrigerant and ZeroR branded R1234YF products are flammable and should be handled and stored in a safe environment suitable for flammable products. We recommend only using this product in systems designed for flammable refrigerants such as R1234YF vehicle a/c systems. See product label for additional safety information.
- Returns - By law, products rated as hazardous materials (all compressed gasses) require a hazmat training & a license to ship. While this product may be returned for a refund, neither Amazon nor DIY Parts may provide a prepaid return shipping label due to liability reasons. Customers must assume all risk and cost for return shipping if they choose to return the products without proper certification. We apologize for any inconvenience this legal requirement may cause.
- Dye Charge for R1234yf
- Case of 12 cans
Last update on 2024-06-20 / Affiliate links / Images from Amazon Product Advertising API
This product presentation was made with AAWP plugin.
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Warranty Status: Eligible under provisions of New Vehicle Limited Warranty (NVLW)/Service Part Warranty(SPW)/Special Service Part (SSP)/Extended Service Plan (ESP) coverage. Limits/policies/prior approvals are not altered by a TSB. NVLW/SPW/SSP/ESP coverage limits are determined by the identified causal part and verified using the OASIS part coverage tool. Labor Times Description Operation No. Time 2015-2022 F-150 40/40 Seat: Diagnose And Replace The Evaporator Assembly (Do Not Use With Any Other Labor Operations) 222089A 4.8Hrs. 2015-2022 F-150 40/20/40 Seat: Diagnose And Replace The Evaporator Assembly (Do Not Use With Any Other Labor Operations) 222089B 4.8Hrs. 2015-2022 F-150 Console: Diagnose And Replace The Evaporator Assembly (Do Not Use With Any Other Labor Operations) 222089C 5.0Hrs. 2015-2022 F-150 Floor Shift: Diagnose And Replace The Evaporator Assembly (Do Not Use With Any Other Labor Operations) 222089D 5.6Hrs. 2017-2022 F-Super Duty 40/20/40: Diagnose And Replace The Evaporator Assembly (Do Not Use With Any Other Labor Operations) 222089E 4.9Hrs. 2017-2022 F-Super Duty Console: Diagnose And Replace The Evaporator Assembly (Do Not Use With Any Other Labor Operations) 222089F 5.1Hrs. 2017-2022 F-Super Duty 6.7L 40/20/40 Seat: Diagnose And Replace The Evaporator Assembly(Do Not Use With Any Other Labor Operations) 222089G 4.7Hrs. 2017-2022 F-Super Duty 6.7L Console: Diagnose And Replace The Evaporator Assembly (Do Not Use With Any Other Labor Operations) 222089H 4.9Hrs. 2018-2022 Expedition: Diagnose And Replace The Evaporator Assembly (Do Not Use With Any Other Labor Operations) 222089J 4.8Hrs. 2018-2022 Navigator: Diagnose And Replace The Evaporator Assembly (Do Not Use With Any Other Labor Operations) 222089K 5.2Hrs. 2018-2022 Navigator Equipped With HUD: Diagnose And Replace The Evaporator Assembly(Do Not Use With Any Other Labor Operations) 222089L 6.0Hrs. Repair/Claim Coding Causal Part: 19860 Condition Code: 42
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