Customer Satisfaction Program 21B10 – Powertrain Control Module Reprogram for Cam Phaser Rattle – 2017-2020 Ford F-150, 2018-2020 Expedition, & 2018-2020 Lincoln Navigator

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NHTSA ID Number: 10201643

Manufacturer Communication Number: 21B10-S3

Summary

Certain 2017-2020 Model Year F-150, 2018-2020 Expedition, and 2018-2020 Navigator Vehicles Equipped with a 3.5L GTDI Engine Powertrain Control Module Reprogram for Cam Phaser Rattle

 


2020 Ford F-150
2020 Ford F-150

 


PROGRAM TERMS

This program will be in effect through July 31, 2022. There is no mileage limit for this program. In rare instances some vehicles will experience an engine shudder after reprogramming the PCM with the 21B10 update. Customers that experience an engine shudder post-programming will receive coverage to revert the engine calibration back in program 21N08.

Customers that receive the 21B10 repair prior to February 28, 2022 will receive coverage for a prorated cam phaser replacement (if needed) under a separate Customer Service Program (21N03) until January 1, 2023.

We recommend dealers utilize their FSA VIN Lists name and address to contact customers with affected vehicles. This will help minimize the number of vehicles that may develop a cam phaser rattle, which requires a more extensive repair.

 

AFFECTED VEHICLES

Vehicle Model Year Assembly Plant Build Dates
F-150* 2017-2020 Dearborn March 10, 2016 through November 30, 2019
Kansas April 15, 2016 through November 30, 2019
Expedition 2018-2020 Kentucky Truck March 14, 2017 through November 30, 2019
Navigator 2018-2020 Kentucky Truck March 16, 2017 through December 21, 2019

Note: This program now includes the F-150 Raptor/Limited variants.

 

REASON FOR THIS PROGRAM

In some of the affected vehicles, an undesirable noise may develop from the cam phasers in the 3.5L GTDI engine. This noise might occur as a rattle when starting the engine after the vehicle was turned off for an extended period of time, or as a knocking noise when the engine is idling after it is warmed up.

A cam phaser that has developed an undesirable noise does not affect the vehicle safety, performance, or emissions.

 

SERVICE ACTION

Dealers are to reprogram the powertrain control module (PCM) to the latest level using FDRS or IDS release 122.04 or higher as appropriate. This service must be performed on all affected vehicles at no charge to the vehicle owner.

Note: The calibration updates for Expedition and Navigator are not available at this time but will be available shortly. Please monitor the 21B10 FSA landing page for updates.

 

OWNER NOTIFICATION AND MAILING SCHEDULE

Owner letters are expected to be mailed the week of July 26, 2021. Dealers should repair any affected vehicles that arrive at their dealerships, whether or not the customer has received a letter.

 

TITLE BRANDED / SALVAGED VEHICLES

Affected title branded and salvaged vehicles are eligible for this service action.

 

OWNER REFUNDS

Refunds are not approved for this program.

 

RENTAL VEHICLES

Rental vehicles are not approved for this program.

 

PARTS

Parts are not required to complete this repair.

 


CERTAIN 2017-2020 MODEL YEAR F-150, 2018-2020 EXPEDITION, AND 2018- 2020 NAVIGATOR VEHICLES EQUIPPED WITH A 3.5L ECOBOOST ENGINEPOWERTRAIN CONTROL MODULE REPROGRAMMING

 

SERVICE PROCEDURE

Module Reprogramming

NOTE: All vehicles are to have the Powertrain Control Module (PCM) reprogrammed regardless of symptoms.

NOTE: If any other Diagnostic Trouble Codes (DTC’s) are present in the PCM and the engine light is illuminated, record them on the repair order and advise the customer that this update will not repair these issues and that the DTC’s will be cleared but will return again after this update.

 

F-150 VEHICLES

1. Connect a battery charger to the 12 volt battery.

NOTE: Verify that the negative cable of the charger is installed on a chassis or engine ground, and not the 12 volt battery negative terminal to prevent the battery saver mode from activating on the vehicle.

NOTE: Make sure the Integrated Diagnostic Software (IDS) computer does not enter sleep mode during programming.

2. Reprogram the PCM using the latest IDS release. Make sure you are connected to the Internet prior to reprogramming. Make sure to select “No” at the beginning of the procedure when asked if programming the vehicle is due to an engine shudder.

NOTE: Calibration files may also be obtained at www.motorcraftservice.com.

NOTE: Follow the IDS on-screen instructions to complete the reprogramming procedure.

3. Clear all DTC’s.

4. Disconnect the battery charger from the 12 volt battery once the reprogramming has completed.

NOTE: Advise the customer that this vehicle is equipped with an adaptive transmission shift strategy which allows the vehicle’s computer to learn the transmission’s unique parameters and improve shift quality. When the adaptive strategy is reset, the computer will begin a re-learning process. This re-learning process may result in firmer than normal upshifts and downshifts for several days.

 

EXPEDITION AND NAVIGATOR VEHICLES

1. Connect a battery charger to the 12V battery.

NOTE: Verify that the negative cable of the charger is installed on a chassis or engine ground, and not the 12 volt battery negative terminal to prevent the battery saver mode from activating on the vehicle.

NOTE: If the diagnostic software does not load or if the vehicle cannot be identified properly, make sure there is a good internet connection and the VCM is properly connected to the DLC.

2. Log into Ford Diagnostic and Repair System (FDRS).

NOTE: Vehicle information is automatically retrieved by the diagnostic software and a Network Test is run. Vehicle identification data appears on the screen when this is complete.

3. Click ‘Read VIN from Vehicle’ or manually enter the VIN.

NOTE: Available modules are shown on the LH side of the screen, and available procedures are listed on the RH side of the screen. Modules that are communicating are highlighted in green.

4. Select Toolbox tab.

5. From the list on the LH side of the screen, select the PCM.

6. From the list on the RH side of the screen, select PCMPowertrain Control Module (PCM) Software Update.

7. Click RUN. Follow all on-screen instructions carefully. Make sure to select “No” at the beginning of the procedure when asked if programming the vehicle is due to an engine shudder.

8. From the list on the RH side of the screen, select Self-Test and click RUN.

9. Click the Run Selected Tests button in the lower right.

10. Click the Clear & Retest button at the top of the screen to clear DTCs in all modules.

11. Disconnect the battery charger from the 12V battery once the programming has completed.

NOTE: Advise the customer that this vehicle is equipped with an adaptive transmission shift strategy which allows the vehicle’s computer to learn the transmission’s unique parameters and improve shift quality. When the adaptive strategy is reset, the computer will begin a re-learning process. This re-learning process may result in firmer than normal upshifts and downshifts for several days.

 

Important Information for Module Programming when using IDS

NOTE: When programming or reprogramming a module, use the following basic checks to ensure programming completes without errors.

  • Make sure the 12V battery is fully charged before carrying out the programming steps and connect IDS/scan tool to a power source.
  • Inspect Vehicle Communication Module (VCM) and cables for any damage. Make sure scan tool connections are not interrupted during programming.
  • A hardwired connection is strongly recommended.
  • Turn off all unnecessary accessories (radio, heated/cooled seats, headlamps, interior lamps, HVAC system, etc.) and close doors.
  • Follow all scan tool on-screen instructions carefully.
  • Disable IDS/scan tool sleep mode, screensaver, hibernation modes.
  • Create all sessions key on engine off (KOEO). Starting the vehicle before creating a session will cause errors within the programming inhale process.

 

Recovering a module when programming has resulted in a blank module:

NEVER DELETE THE ORIGINAL SESSION!

a. Obtain the original IDS that was used when the programming error occurred during module reprogramming (MR) or programmable module installation (PMI).

b. Disconnect the VCM from the data link connector (DLC) and the IDS.

c. Reconnect the VCM to IDS and then connect to the DLC. Once reconnected, the VCM icon should appear in the corner of the IDS screen. If it does not, troubleshoot the IDS to VCM connection.

d. Locate the original vehicle session when programming failed. This should be the last session used in most cases. If not, use the session created on the date that the programming failed.

NOTE: If the original session is not listed in the previous session list, click the Recycle Bin icon at the lower right of the previous session screen. This loads any deleted sessions and allows you to look through them. Double-click the session to restore it.

e. Once the session is loaded, the failed process should resume automatically.

f. If programming does not resume automatically, proceed to the Module Programming menu and select the previously attempted process, PMI or MR.

g. Follow all on-screen prompts/instructions.

h. The last screen on the IDS may list additional steps required to complete the programming process.
Make sure all applicable steps listed on the screen are followed in order.

 

Important Information for Module Programming when using FDRS

NOTE: When programming a module, use the following basic checks to ensure programming completes without errors.

  • Make sure the 12V battery is fully charged before carrying out the programming steps and connect FDRS/scan tool to a power source.

NOTE: A good internet connection is necessary to identify the vehicle and to load the diagnostic software.

  • Inspect Vehicle Communication Module II (VCM IIeBay)/Vehicle Communication and Measurement Module (VCMM) and cables for any damage. Make sure scan tool connections are not interrupted during programming.
  • A hardwired connection is strongly recommended.
  • Turn off all unnecessary accessories (radio, heated/cooled seats, headlamps, interior lamps, HVAC system, etc.) and close doors.
  • Follow all scan tool on-screen instructions carefully.
  • Disable FDRS/scan tool sleep mode, screensaver, hibernation modes.
  • Create all sessions key on engine off (KOEO). Starting the vehicle before creating a session will cause errors within the programming inhale process.

 

Recovering a module when programming has resulted in a blank module

a. Disconnect the VCMII or VCMM from the data link connector (DLC) and your PC.

b. After ten seconds, reconnect the VCMII/VCMM to the DLC and the PC. Launch FDRS. The VCMII/VCMM icon should turn green in the bottom right corner of the screen. If it does not, troubleshoot the FDRS to VCM connection.

c. If you are using the same FDRS as the initial programming attempt, select the appropriate VIN from the Vehicle Identification menu. If you are using a different FDRS, select “Read VIN from Vehicle” and proceed through the Network Test.

d. In the Toolbox menu, navigate to the failed module and Download/Run Programmable Module Installation (PMI). Follow the on-screen prompts. When asked if the original module is installed, select “No” and continue through the installation application.

e. Once programming has completed, a screen may list additional steps required to complete the programming process. Make sure all applicable steps are followed in order.

 


Vehicles

MAKE MODEL YEAR
FORD EXPEDITION 2018-2020
FORD F-150 2017-2020
LINCOLN NAVIGATOR 2018-2020

 


1 Associated Document

Manufacturer Communications

Customer Satisfaction Program 21B10 – Supplement #3
September 13, 2021

https://www.nhtsa.gov/recalls?nhtsaId=10201643

MC-10201643-0001.pdf 626.447KB

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NHTSA ID Number: 10199480

Manufacturer Communication Number: 21B10-S2

Summary

In some of the affected vehicles, an undesirable noise may develop from the cam phasers in the 3.5L GTDI engine. This noise might occur as a rattle when starting the engine after the vehicle was turned off for an extended period of time, or as a knocking noise when the engine is idling after it is warmed up.

A cam phaser that has developed an undesirable noise does not affect the vehicle safety, performance, or emissions.

 

1 Associated Document

Manufacturer Communications

Customer Satisfaction Program 21B10 – Supplement #2
July 15, 2021

https://www.nhtsa.gov/recalls?nhtsaId=10199480

MC-10199480-0001.pdf 1009.905KB

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NHTSA ID Number: 10201088

Manufacturer Communication Number: 21B10-S2

Summary

It may be possible that an undesirable noise may develop from the cam phasers in the 3.5L GTDI engine. This noise might occur as a rattle when starting the engine after your vehicle was turned off for an extended period of time, or as a knocking noise when the engine is idling after it is warmed up.

 

1 Associated Document

Manufacturer Communications

Customer Satisfaction Program 21B10
July 2021

https://www.nhtsa.gov/recalls?nhtsaId=10201088

MC-10201088-0001.pdf 267.306KB

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NHTSA ID Number: 10191519

Manufacturer Communication Number: 21B10-S1

Summary

Certain 2017-2020 Model Year F-150 Equipped with a 3.5L GTDI Engine Powertrain Control Module Reprogram for Cam Phaser Rattle Reports of Transmission Shudder after PCM Reprogram: Dealers are instructed to stop performing this field service action until further notice. This shudder is under investigation.

 

1 Associated Document

Manufacturer Communications

Customer Satisfaction Program 21B10 – Supplement #1
April 9, 2021

https://www.nhtsa.gov/recalls?nhtsaId=10191519

MC-10191519-0001.pdf 105.246KB

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NHTSA ID Number: 10189763

Manufacturer Communication Number: 21B10

Summary

Certain 2017-2020 Model Year F-150 Equipped with a 3.5L GTDI Engine Powertrain Control Module Reprogram for Cam Phaser Rattle

In some of the affected vehicles, an undesirable noise may develop from the cam phasers in the 3.5L GTDI engine. This noise might occur as a rattle when starting the engine after the vehicle was turned off for an extended period of time, or as a knocking noise when the engine is idling after it is warmed up.

A cam phaser that has developed an undesirable noise does not affect the vehicle safety, performance, or emissions

 

1 Associated Document

Manufacturer Communications

Customer Satisfaction Program 21B10
March 2, 2021

https://www.nhtsa.gov/recalls?nhtsaId=10189763

MC-10189763-0001.pdf 194.844KB

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NHTSA ID Number: 10201090

Manufacturer Communication Number: 21B10

Summary

In some of the affected vehicles, an undesirable noise may develop from the cam phasers in the 3.5L GTDI engine. This noise might occur as a rattle when starting the engine after the vehicle was turned off for an extended period of time or as a knocking noise when the engine is idling after it is warmed up. These concerns should be addressed by the updated calibration provided in FSA 21B10. However, for peace of mind, Ford is providing an extended warranty for customers who receive the PCM update under program 21B10 prior to December 21, 2021 and continue to experience cam phaser noise after receiving that PCM update.

 

1 Associated Document

Manufacturer Communications

Customer Satisfaction Program 21B10
July 2021

https://www.nhtsa.gov/recalls?nhtsaId=10201090

MC-10201090-0001.pdf 278.427KB

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Reprogramming

Service Information & Reprogramming

 

Module Reprogramming

Diagnostic Software Interface Device Complete Vehicle Diagnostics Module Programming
1996-2017
Model Year
2018-Present
Model Year
1996-2017
Model Year
2018-Present
Model Year
IDS/FDRS VCM, VCM IIeBay, VCMM X X X X
FJDS/FDRS Compatible J2534 Devices
(Including VCM IIeBay and VCMM)
  X X X

Detailed system requirements, installation, and support information for each product is located under the diagnostics tool support tab for each product.

 

Integrated Diagnostic Software (IDS) / Ford Diagnosis & Repair System (FDRS)

For use with VCM I, VCM IIeBay, VMM and VCMM hardware devices only. The complete factory Ford Motor Company vehicle diagnostic tool that provides complete dealership level vehicle diagnostic coverage for all 1996 to present Ford, Lincoln and Mercury vehicles. The IDS software includes time based access to the IDS software, software updates and calibration files.

 

Ford J2534 Diagnostic Software (FJDS) / Ford Diagnosis & Repair System (FDRS)

For use with compatible J2534 hardware devices. FJDS software provides Ford Module Programming functionality that covers 1996 to present Ford, Lincoln and Mercury module reprogramming functions, plus complete dealership level vehicle diagnostic software for all 2018 to present Ford and Lincoln vehicles. The FJDS software license includes time based access to the FJDS software, software updates and calibration files.

Customer Satisfaction Program 21B10 - Powertrain Control Module Reprogram for Cam Phaser Rattle - 2017-2020 Ford F-150, 2018-2020 Expedition, & 2018-2020 Lincoln Navigator | small light CarDAQ-Plus 3 All Makes J2534 Reprogramming Tool
Customer Satisfaction Program 21B10 - Powertrain Control Module Reprogram for Cam Phaser Rattle - 2017-2020 Ford F-150, 2018-2020 Expedition, & 2018-2020 Lincoln Navigator | small light CarDAQ-Plus 2 Diagnostic Code Reader and J2534 Programming Tool
Customer Satisfaction Program 21B10 - Powertrain Control Module Reprogram for Cam Phaser Rattle - 2017-2020 Ford F-150, 2018-2020 Expedition, & 2018-2020 Lincoln Navigator | small light CarDAQ-Plus
Customer Satisfaction Program 21B10 - Powertrain Control Module Reprogram for Cam Phaser Rattle - 2017-2020 Ford F-150, 2018-2020 Expedition, & 2018-2020 Lincoln Navigator | small light CarDAQ-M
Customer Satisfaction Program 21B10 - Powertrain Control Module Reprogram for Cam Phaser Rattle - 2017-2020 Ford F-150, 2018-2020 Expedition, & 2018-2020 Lincoln Navigator | small light VSI J2534 ECU Reprogrammer
Customer Satisfaction Program 21B10 - Powertrain Control Module Reprogram for Cam Phaser Rattle - 2017-2020 Ford F-150, 2018-2020 Expedition, & 2018-2020 Lincoln Navigator | small light

Mongoose-Plus J2534

Customer Satisfaction Program 21B10 - Powertrain Control Module Reprogram for Cam Phaser Rattle - 2017-2020 Ford F-150, 2018-2020 Expedition, & 2018-2020 Lincoln Navigator | small light

Bosch Automotive Tools MTECH2 Mastertech II J2534 VCI with Wired/Wireless Capability for OEM Reprogramming and Diagnostics on GM, Ford, FCA, Nissan/Infiniti, Honda/Acura, and Toyota/Lexus Vehicles

Customer Satisfaction Program 21B10 - Powertrain Control Module Reprogram for Cam Phaser Rattle - 2017-2020 Ford F-150, 2018-2020 Expedition, & 2018-2020 Lincoln Navigator | small light

RAP2 OEM J2534 Remote Reprogramming Tool

Customer Satisfaction Program 21B10 - Powertrain Control Module Reprogram for Cam Phaser Rattle - 2017-2020 Ford F-150, 2018-2020 Expedition, & 2018-2020 Lincoln Navigator | small light

BOSCH Automotive Tools MTECH2 Mastertech II J2534 VCI

Customer Satisfaction Program 21B10 - Powertrain Control Module Reprogram for Cam Phaser Rattle - 2017-2020 Ford F-150, 2018-2020 Expedition, & 2018-2020 Lincoln Navigator | small light

Autel MaxiFlash VCI Vehicle Communication Interface J2534 PassThru ECU Programming Device Bluetooth Connection Internet Update Support CAN FD, 4 CAN Channels, DoIP, D-PDU Works with PC or Autel MS909

Customer Satisfaction Program 21B10 - Powertrain Control Module Reprogram for Cam Phaser Rattle - 2017-2020 Ford F-150, 2018-2020 Expedition, & 2018-2020 Lincoln Navigator | small light

GODIAG J2534

 


Latest Calibration Information

Module Build Data (As-Built)

Use VIN to obtain As-Built data

www.motorcraftservice.com

 


 

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