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NHTSA ID Number: 10205027
Manufacturer Communication Number: TSB160062
Summary
Inaccurate fuel gauge or distance to empty indication – built on or before 01/21/2015
Focus
FORD:
2012-2015 Focus
This article supersedes TSB 15-0034 to add a production fix date, update the vehicle model years and Parts List.
ISSUE
Some 2012-2015 Focus vehicles may exhibit inaccurate fuel gauge indication and/or inaccurate distance to empty. The vehicle may also exhibit an illuminated malfunction indicator lamp (MIL) with diagnostic trouble codes (DTCs) P0420, P1450, P0443, P0452, P0456, P0460 and/or P2196.
ACTION
Follow the Service Procedure steps to correct the condition.
SERVICE PROCEDURE
- Does the customer report inaccurate fuel gauge indication and/or inaccurate distance to empty or does the vehicle exhibit one or more of the following DTCs: P0420, P1450, P0443, P0452, P0456, P0460 and/or P2196?
- Yes – proceed to Step 2.
- No – this article does not apply. Refer to Powertrain Control / Emissions Diagnosis Manual or Workshop Manual (WSM) for normal diagnosis.
- Replace the evaporative emission canister purge valve. Refer to WSM, Section 303-13.
- Inspect the evaporative emission canister for liquid fuel contamination.
- Is liquid fuel present?
- No – proceed to Step 5.
- Yes – replace the evaporative emission canister. Use low pressure compressed air to clear fuel from vapor lines from tank to engine. Refer to WSM, Section 303-13.
- Is the bottom of the fuel tank deformed more than 25 mm (1 in) upward? (Figures 1 and 2)
Figure 1 – 15-0034
Figure 2 – 15-0034
| PART NAME | PART NUMBER |
| Evaporative Emissions Purge Valve – 2.0L GDI | BV6Z-9D289-B  |
| Evaporative Emissions Purge Valve – 1.0L GTDI | F1FZ-9D289-B |
| Evaporative Emissions Purge Valve – 2.0L GTDI – ST | BV6Z-9D289-E |
| Evaporative Emissions Canister – 49 State/Non Green State Emissions | AS4Z-9D653-F |
| Evaporative Emissions Canister – PZEV 50 State | BV6Z-9D653-D |
| Fuel Pump Module – 2.0L GDI Flex Fuel (E85) | BV6Z-9H307-T |
| Fuel Pump Module – 2.0L GDI Non Flex Fuel/1.0L GTDI | BV6Z-9H307-U |
| Fuel Pump Module – 2.0L GTDI – ST | BV6Z-9H307-V |
| Gasket – Fuel Pump Module | 4L3Z-9276-AA |
| Nut – Fuel Pump Module Cover (3 Req) | W520101-S439 |
| Fuel Tank – All | BV6Z-9002-E |
4 Affected Products
Vehicle
| MAKE | MODEL | YEAR |
| FORD | FOCUS | 2012-2015 |
1 Associated Document
Manufacturer Communications
TSB 16-0062
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NHTSA ID Number: 10183763
Manufacturer Communication Number: 16-0062
Summary
Some 2012-2015 Focus vehicles may exhibit inaccurate fuel gauge indication and/or inaccurate distance to empty. The vehicle may also exhibit an illuminated malfunction indicator lamp (MIL) with diagnostic trouble codes (DTCs) P0420, P1450, P0443, P0452, P0456, P0460 and/or P2196.
1 Associated Document
Manufacturer Communications
TSB 16-0062
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SEOCONTENT-START
INACCURATE FUEL GAUGE OR DISTANCE TO EMPTY INDICATION – BUILT ON OR BEFORE 1/21/2015
OPERATIONDESCRIPTIONTIME 160062A 2012-2015 Focus 4 Door: Check DTCs, Replace The Evaporative Emissions Canister Purge Valve, Includes Time To Inspect Canister For Fuel And Fuel Tank For Signs Of Being Deformed. (Do Not Use With Any Other Labor Operation) 0.9 Hr. 160062B 2012-2015 Focus 4 Door: Check DTCs, Replace The Evaporative Emissions Canister Purge Valve And The Evaporative Emissions Canister, Includes Time To Inspect Canister For Fuel And Fuel Tank For Signs Of Being Deformed. (Do Not Use With Any Other Labor Operation) 1.1 Hrs. 160062C 2012-2015 Focus 4 Door: Check DTCs, Replace The Evaporative Emissions Canister Purge Valve And The Fuel Tank, Includes Time To Inspect Canister For Fuel And Fuel Tank For Signs Of Being Deformed. (Do Not Use With Any Other Labor Operation) 2.3 Hrs. 160062D 2012-2015 Focus 4 Door: Check DTCs, Replace The Evaporative Emissions Canister Purge Valve, Evaporative Emissions Canister And The Fuel Tank, Includes Time To Inspect Canister For Fuel And Fuel Tank For Signs Of Being Deformed. (Do Not Use With Any Other Labor Operation) 2.6 Hrs. 160062E 2012-2015 Focus 5 Door: Check DTCs, Replace The Evaporative Emissions Canister Purge Valve, Includes Time To Inspect Canister For Fuel And Fuel Tank For Signs Of Being Deformed. (Do Not Use With Any Other Labor Operation) 0.9 Hr. 160062F 2012-2015 Focus 5 Door: Check DTCs, Replace The Evaporative Emissions Canister Purge Valve And The Evaporative Emissions Canister, Includes Time To Inspect Canister For Fuel And Fuel Tank For Signs Of Being Deformed. (Do Not Use With Any Other Labor Operation) 1.6 Hrs. 160062G 2012-2015 Focus 5 Door: Check DTCs, Replace The Evaporative Emissions Canister Purge Valve And The Fuel Tank, Includes Time To Inspect Canister For Fuel And Fuel Tank For Signs Of Being Deformed. (Do Not Use With Any Other Labor Operation) 2.4 Hrs. 160062H 2012-2015 Focus 5 Door: Check DTCs, Replace The Evaporative Emissions Canister Purge Valve, Evaporative Emissions Canister And The Fuel Tank, Includes Time To Inspect Canister For Fuel And Fuel Tank For Signs Of Being Deformed. (Do Not Use With Any Other Labor Operation) 2.9 Hrs. WARRANTY STATUS Eligible Under Provisions Of New Vehicle Limited Warranty Coverage And Emissions Warranty Coverage. Warranty/ESP coverage limits/policies/prior approvals are not altered by a TSB. Warranty/ESP coverage limits are determined by the identified causal part and verified using the OASIS part coverage tool. DEALER CODING BASIC PART NO. CONDITION CODE 9D289 42
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SEOCONTENT-END
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