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NHTSA ID Number: 10205027
Manufacturer Communication Number: TSB160062
Summary
Inaccurate fuel gauge or distance to empty indication – built on or before 01/21/2015
This article supersedes TSB 15-0034 to add a production fix date, update the vehicle model years and Parts List.
ISSUE
Some 2012-2015 Focus vehicles may exhibit inaccurate fuel gauge indication and/or inaccurate distance to empty. The vehicle may also exhibit an illuminated malfunction indicator lamp (MIL) with diagnostic trouble codes (DTCs) P0420, P1450, P0443, P0452, P0456, P0460 and/or P2196.
ACTION
Follow the Service Procedure steps to correct the condition.
SERVICE PROCEDURE
- Does the customer report inaccurate fuel gauge indication and/or inaccurate distance to empty or does the vehicle exhibit one or more of the following DTCs: P0420, P1450, P0443, P0452, P0456, P0460 and/or P2196?
- Yes – proceed to Step 2.
- No – this article does not apply. Refer to Powertrain Control / Emissions Diagnosis Manual or Workshop Manual (WSM) for normal diagnosis.
- Replace the evaporative emission canister purge valve. Refer to WSM, Section 303-13.
- Inspect the evaporative emission canister for liquid fuel contamination.
- Is liquid fuel present?
- No – proceed to Step 5.
- Yes – replace the evaporative emission canister. Use low pressure compressed air to clear fuel from vapor lines from tank to engine. Refer to WSM, Section 303-13.
- Is the bottom of the fuel tank deformed more than 25 mm (1 in) upward? (Figures 1 and 2)
- No – repair is complete.
Figure 1 – 15-0034
Figure 2 – 15-0034
| PART NAME | PART NUMBER |
| Evaporative Emissions Purge Valve – 2.0L GDI | BV6Z-9D289-B  |
| Evaporative Emissions Purge Valve – 1.0L GTDI | F1FZ-9D289-B |
| Evaporative Emissions Purge Valve – 2.0L GTDI – ST | BV6Z-9D289-E |
| Evaporative Emissions Canister – 49 State/Non Green State Emissions | AS4Z-9D653-F |
| Evaporative Emissions Canister – PZEV 50 State | BV6Z-9D653-D |
| Fuel Pump Module – 2.0L GDI Flex Fuel (E85) | BV6Z-9H307-T |
| Fuel Pump Module – 2.0L GDI Non Flex Fuel/1.0L GTDI | BV6Z-9H307-U |
| Fuel Pump Module – 2.0L GTDI – ST | BV6Z-9H307-V |
| Gasket – Fuel Pump Module | 4L3Z-9276-AA |
| Nut – Fuel Pump Module Cover (3 Req) | W520101-S439 |
| Fuel Tank – All | BV6Z-9002-E |
4 Affected Products
Vehicle
| MAKE | MODEL | YEAR |
| FORD | FOCUS | 2012-2015 |
1 Associated Document
Manufacturer Communications
TSB 16-0062
https://www.nhtsa.gov/recalls?nhtsaId=10205027
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NHTSA ID Number: 10183763
Manufacturer Communication Number: 16-0062
Summary
Some 2012-2015 Focus vehicles may exhibit inaccurate fuel gauge indication and/or inaccurate distance to empty. The vehicle may also exhibit an illuminated malfunction indicator lamp (MIL) with diagnostic trouble codes (DTCs) P0420, P1450, P0443, P0452, P0456, P0460 and/or P2196.
1 Associated Document
Manufacturer Communications
TSB 16-0062
https://www.nhtsa.gov/recalls?nhtsaId=10183763
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- Cleans, restores, protects the entire fuel system (fuel injectors, carburetors, intake valves and combustion chambers)
- Restores: lost power, acceleration, lost fuel economy, and operation of the fuel gauge sensor
- Reduces: rough idle, engine surge, hesitation, and spark plug fouling
- Improves: cold start performance, and fuel stability for up to one year
- Automobiles and trucks use every 3,000 miles or at your next oil change. All other gasoline engines use as needed (motorcycles, dirt bikes, boats, ATVs, RVs, water craft, lawn care, etc.)
- The more an engine is driven, the more carbon deposits can build up on fuel injectors, intake valves and ports
- Gumout High Mileage Fuel Injector Cleaner is specially formulated to remove carbon deposits from engines with more than 75,000 miles
- Cleans fuel injectors, intake valves and ports to restore performance, fuel economy and prevents future carbon build-up, which reduces emissions
- Oxygen sensor safe and safe for use in turbocharged and supercharged vehicles
- Recommended use every 3,000 miles and will not void OEM/manufacturer’s warranty
- Cleans and lubricates the fuel system
- Increases the life of pumps and injectors
- Neutralizes low sulfur fuel problems
- Increases power and miles per gallon by burning excess exhaust emissions
- Keeps deposits from forming to maintain performance and fuel economy
- Prevents carbon build-up on indirect fuel injectors, carburetors, intake valves and ports
- Maximizes performance and reduces emissions
- Oxygen sensor safe and safe for use in turbocharged and supercharged vehicles
- Will not void OEM/manufacturer's
- The world’s #1 fuel additive for both gasoline and diesel engines
- A great tune-up in a bottle – treats gasoline, diesel fuel and increases MPG
- Cleans and lubricates the fuel system, including fuel injectors, carburetor and combustion chamber
- Improves fuel economy by burning excess exhaust emissions
- Increases power and acceleration by improving fuel flow and reducing deposit buildup
- Increases power and miles per gallon by burning excess exhaust emissions
- Increases the life of pumps and injectors
- Cleans and lubricates the fuel system
- Neutralizes low sulfur fuel problems
- Eliminates starting problems, hesitation and stalling.Fit Type: Universal
- Smoother idling
- Better throttle response
- Cleaner combustion
- Contains 100% high-energy solvent technology
- Helps keep injectors or carb(s) and intake ports and valves clean
- Quickly disperses moisture and dissolves gum, varnish, and other fuel residues
- Disperses moisture in conventional gasoline
- Catalytic Converter and O2-Sensor Safe
- RESTORES PERFORMANCE: Fuel injector cleaner cleans entire fuel system to help restore lost engine power
- INCREASED RESPONSIVENESS: Helps restore lost acceleration and throttle body response
- REDUCES CARBON DEPOSITS: Injector cleaner helps remove carbon buildup for increased power and acceleration
- SAFE ON ALL ENGINES: Specially formulated for direct injected or traditional fuel injected engines
- TREATS A FULL TANK: Formulated to treat up to 21 gallons of gasoline
Last update on 2024-07-09 / Affiliate links / Images from Amazon Product Advertising API
This product presentation was made with AAWP plugin.
SEOCONTENT-START
INACCURATE FUEL GAUGE OR DISTANCE TO EMPTY INDICATION – BUILT ON OR BEFORE 1/21/2015
OPERATIONDESCRIPTIONTIME 160062A 2012-2015 Focus 4 Door: Check DTCs, Replace The Evaporative Emissions Canister Purge Valve, Includes Time To Inspect Canister For Fuel And Fuel Tank For Signs Of Being Deformed. (Do Not Use With Any Other Labor Operation) 0.9 Hr. 160062B 2012-2015 Focus 4 Door: Check DTCs, Replace The Evaporative Emissions Canister Purge Valve And The Evaporative Emissions Canister, Includes Time To Inspect Canister For Fuel And Fuel Tank For Signs Of Being Deformed. (Do Not Use With Any Other Labor Operation) 1.1 Hrs. 160062C 2012-2015 Focus 4 Door: Check DTCs, Replace The Evaporative Emissions Canister Purge Valve And The Fuel Tank, Includes Time To Inspect Canister For Fuel And Fuel Tank For Signs Of Being Deformed. (Do Not Use With Any Other Labor Operation) 2.3 Hrs. 160062D 2012-2015 Focus 4 Door: Check DTCs, Replace The Evaporative Emissions Canister Purge Valve, Evaporative Emissions Canister And The Fuel Tank, Includes Time To Inspect Canister For Fuel And Fuel Tank For Signs Of Being Deformed. (Do Not Use With Any Other Labor Operation) 2.6 Hrs. 160062E 2012-2015 Focus 5 Door: Check DTCs, Replace The Evaporative Emissions Canister Purge Valve, Includes Time To Inspect Canister For Fuel And Fuel Tank For Signs Of Being Deformed. (Do Not Use With Any Other Labor Operation) 0.9 Hr. 160062F 2012-2015 Focus 5 Door: Check DTCs, Replace The Evaporative Emissions Canister Purge Valve And The Evaporative Emissions Canister, Includes Time To Inspect Canister For Fuel And Fuel Tank For Signs Of Being Deformed. (Do Not Use With Any Other Labor Operation) 1.6 Hrs. 160062G 2012-2015 Focus 5 Door: Check DTCs, Replace The Evaporative Emissions Canister Purge Valve And The Fuel Tank, Includes Time To Inspect Canister For Fuel And Fuel Tank For Signs Of Being Deformed. (Do Not Use With Any Other Labor Operation) 2.4 Hrs. 160062H 2012-2015 Focus 5 Door: Check DTCs, Replace The Evaporative Emissions Canister Purge Valve, Evaporative Emissions Canister And The Fuel Tank, Includes Time To Inspect Canister For Fuel And Fuel Tank For Signs Of Being Deformed. (Do Not Use With Any Other Labor Operation) 2.9 Hrs. WARRANTY STATUS Eligible Under Provisions Of New Vehicle Limited Warranty Coverage And Emissions Warranty Coverage. Warranty/ESP coverage limits/policies/prior approvals are not altered by a TSB. Warranty/ESP coverage limits are determined by the identified causal part and verified using the OASIS part coverage tool. DEALER CODING BASIC PART NO. CONDITION CODE 9D289 42
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