22C15 – Reconfigure the Body Control Module with Updated As-Built Data – 2022 Ford F-150 Lightning

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June 24, 2022 NHTSA CAMPAIGN NUMBER: 22V453000

TPMS Light May Not Illuminate/FMVSS 138

Low tire pressure can lead to poor vehicle handling and a loss of vehicle control, increasing the risk of a crash.

 

NHTSA Campaign Number: 22V453

Manufacturer FordeBay Motor Company

Components TIRES

Potential Number of Units Affected 2,666

 

Summary

FordeBay Motor Company (FordeBay) is recalling certain 2022 F-150 BEV vehicles equipped with 20″ or 22″ all season tires. The tire pressure monitoring system (TPMS) light may not illuminate as intended, failing to warn the driver of low tire pressure. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 138, “Tire Pressure Monitoring Systems.”

 

Remedy

The body control module (BCM) software will be updated by a dealer, or through an over-the-air (OTA) update, free of charge. Owner notification letters were mailed July 20, 2022. Owners may contact FordeBay customer service at 1-866-436-7332. FordeBay’s number for this recall is 22C15.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Vehicle has a Recall

 


Hello <insert customer first name>,

 

We hope you are enjoying your new FordeBay F-150 Lightning as much as we enjoyed building it for you.  Our commitment to you is to constantly make your F-150 Lightning better and resolve any concerns with minimal disruption to you.

 

We are providing you with an advance communication that FordeBay Motor Company has decided that your vehicle, with the VIN XXXX, fails to conform to the Tire Pressure Monitoring System requirements in the Federal Motor Vehicle Safety Standard (FMVSS 138). As a result, the tire pressure monitoring system

(TPMS) light in your vehicleโ€™s instrument cluster may not illuminate as quickly as intended if the tire pressure drops. We recommend checking your vehicleโ€™s tire pressure and ensure it matches the figures provided on the label located inside the driver-side front door jamb (click here).

 

You will be receiving a recall letter from FordeBay in the mail in July with further details; however, we wanted to ensure you had information quickly. In addition to your dealer being able to update your vehicle now, FordeBay will also have the remedy available through a FordeBay Power-Up software update within 30 days. FordeBay will notify you when it is available.

 

If you need any assistance, or have any questions, please contact your dealer, <insert dealership name>, who can provide exactly the help you need.  Our Customer Relations Center is also available at (800) 392-3673.

 

Thank you for your loyalty.

 

Sincerely,

 

The F-150 Lightning Team

 


June 27, 2022

NEW VEHICLE DEMONSTRATION / DELIVERY HOLD –
Compliance Recall 22C15
Certain 2022 Model Year F-150 Lightning Vehicles
Reconfigure the Body Control Module with Updated As-Built Data

 

AFFECTED VEHICLES

Vehicle Model Year Assembly Plant Build Dates
F-150 Lightning2022Rouge Electrical Vehicle CenterOctober 14, 2021 through June 09, 2022

Affected vehicles are identified in OASIS and FSA VIN Lists.

 

REASON FOR THIS SAFETY RECALL

In all of the affected vehicles, the vehicle operator may not have adequate warning of low tire pressure, due to incorrect tire pressure values configured in the body control module (BCM). Low tire pressure may lead to poor vehicle handling and a possible loss of vehicle control, increasing the risk of a crash.

 

Over The Air (OTA) Updates (FordeBay Power-Up/Lincoln Way):

  • In addition to your dealer being able to update vehicles now using FDRS, FordeBay is planning to deploy an OTA software update in 30 days.
  • Before scheduling service for an OTA capable vehicle, please verify through PTS that the FSA is still open (OASIS) and has not already received the OTA update.
    1. Verify FSA is still open by viewing the โ€œOutstanding Field Service Actionsโ€ on the OASIS results page on PTS. (Note: If the OTA update was recently downloaded onto vehicle the FSA may still show as open)
    1. If the FSA is still open in the Outstanding Field Service Actions section, proceed to the tab titled โ€œConnected Vehicleโ€. In the โ€œOver The Air Update 60 Day Historyโ€, you can determine if an OTA update occurred on the affected module by viewing the โ€œCompletion Statusโ€, which should show โ€œCampaign Successfulโ€. The โ€œRelease Notesโ€ will also indicate that the campaign was successfully downloaded onto the vehicle. (Note: the FSA may still show as open in the Outstanding Field Service Actions section of PTS even though the OTA update was successfully downloaded onto the vehicle. This FSA will eventually be removed from the Outstanding Field Service Actions screen of PTS.)

 

SERVICE ACTION

Before demonstrating or delivering any new in-stock vehicles involved in this recall, dealers are to reconfigure the BCM with updated As-Built data and check all 4 tire pressures and if necessary, set all 4 tire pressures to the placard values. This service must be performed on all affected vehicles at no charge to the vehicle owner.

 

OWNER NOTIFICATION AND MAILING SCHEDULE

Owner letters are expected to be mailed the week of July 11, 2022. Owners will be given the option of installing the software update themselves, or they can have their dealer perform the service for them.

PLEASE NOTE:

Federal law requires dealers to complete this recall service before a new vehicle is delivered to the buyer or lessee. Violation of this requirement by a dealer could result in a civil penalty of up to $21,000 per vehicle. Correct all vehicles in your new vehicle inventory before delivery.

 

SOLD VEHICLES

  • FordeBay has not issued instructions to stop selling/delivering or driving used vehicles under this compliance recall. Owners should contact their dealer for an appointment to have their vehicles remedied as soon as practicable. Owners can continue to drive their vehicles.
  • Immediately contact any of your affected customers whose vehicles are not on your VIN list but are identified in OASIS. Give the customer a copy of the Owner Notification Letter (when available) and schedule a service date.
  • Correct other affected vehicles identified in OASIS which are brought to your dealership.
  • Dealers are to prioritize repairs of customer vehicles over repairs of new and used vehicle inventory.

 

STOCK VEHICLES

  • Correct all affected units in your new vehicle inventory before delivery.
  • Use OASIS to identify any affected vehicles in your used vehicle inventory.

 

DEALER-OPERATED RENTAL VEHICLES

The Fixing Americaโ€™s Surface Transportation (FAST) Act law effective June 2016 prohibits a rental company from selling, renting or leasing vehicles subject to a safety or compliance recall. Please consult your legal counsel for legal advice.

 

TITLE BRANDED / SALVAGED VEHICLES

Affected title branded and salvaged vehicles are eligible for this recall.

 

OWNER REFUNDS

  • This safety recall must still be performed, even if the owner has paid for a previous repair. Claiming a refund will not close the recall on the vehicle.
  • FordeBay Motor Company is offering a refund for owner-paid repairs covered by this recall if the repair was performed prior to the date indicated in the reimbursement plan, which is posted with this bulletin. Owners are directed to seek reimbursement through authorized dealers or, at their option, directly through FordeBay Motor Company at P.O. Box 6251, Dearborn, MI 481216251.
  • Dealers are also pre-approved to refund owner-paid emergency repairs that were performed away from an authorized servicing dealer after the end date specified in the reimbursement plan. Non-covered repairs, or those judged by FordeBay to be excessive, will not be reimbursed.
  • Refunds will only be provided for the cost associated with reconfiguring the BCM with updated As-Built data and checking all 4 tire pressures and if necessary, set all 4 tires to the placard values.

 

RENTAL VEHICLES 

Rental vehicles are not approved for this program.

 

ADDITIONAL REPAIR (LABOR TIME AND/OR PARTS)

Additional repairs identified as necessary to complete the FSA should be managed as follows:

  • For related damage and access time requirements, refer to the Warranty and Policy Manual / Section 6 โ€“ FordeBay & LincolneBay Program Policies / General Information & Special Circumstances for FSAโ€™s / Related Damage.
  • For vehicles within new vehicle bumper-to-bumper warranty coverage, no SSSC approval is required, although related damage must be on a separate repair line with the โ€œRelated Damageโ€ radio button checked.
    • FordeBay vehicles โ€“ 3 years or 36,000 miles
  • For vehicles outside new vehicle bumper-to-bumper warranty coverage, submit an Approval Request to the SSSC Web Contact Site prior to completing the repair.

 

PARTS REQUIREMENTS / ORDERING INFORMATION

Parts are not required to complete this repair.

 


CERTAIN 2022 MODEL YEAR F-150 LIGHTNING VEHICLES – RECONFIGURE THE BODY CONTROL MODULE WITH UPDATED AS-BUILT DATA

 

SERVICE PROCEDURE

Module Programming

IMPORTANT: DO NOT allow the diagnostic scan tool to read the Vehicle Identification Number (VIN) automatically, MANUALLY enter the VIN ONLY.

1. Connect a battery charger to the 12V battery.

NOTE: If the diagnostic software does not load make sure there is a good internet connection and the Vehicle communication module II (VCM IIeBay) is properly connected to the Data Link Connector (DLC).

2. Log into FordeBay Diagnostic and Repair System (FDRS).

NOTE: DO NOT allow the diagnostic scan tool to read the VIN automatically, MANUALLY enter the VIN ONLY.

3. Manually enter the VIN.

4. Select Toolbox tab.

NOTE: If the diagnostic scan tool prompts you with “This application will restore the as-built configuration. Do you wish to continue?” select YES for any of the modules in this procedure.

5. From the list on the Left Hand (LH) side of the screen, select the BCMBody Control Module.

6. From the list on the Right Hand (RH) side of the screen, select:

 

BCMBody Control Module (BCM) Module Configuration.

7. Click DOWNLOAD.

8. Click RUN.  Follow all on-screen instructions carefully.

9. From the list on the RH side of the screen, select Self-Test and click RUN.

10. Click the Run Selected Tests button in the lower right.

11. Click the Clear & Retest button at the top of the screen to clear DTC’s in all modules.

12. Disconnect the battery charger from the 12V battery once the programming has completed.

13. Check and adjust all 4 tire pressures to the values on the Tire and Loading Information label, located in the driver’s door jamb.

 

Important Information for Module Programming

NOTE: When programming a module, use the following basic checks to ensure programming completes without errors.

  • Make sure the 12V battery is fully charged before carrying out the programming steps and connect FDRS/scan tool to a power source.

NOTE: A good internet connection is necessary to identify the vehicle and to load the diagnostic software.

 

  • Inspect VCM IIeBay/Vehicle Communication and Measurement Moduleย  (VCMM) and cables for any damage.

Make sure scan tool connections are not interrupted during programming.

  • A hardwired connection is strongly recommended.
  • Turn off all unnecessary accessories (radio, heated/cooled seats, headlamps, interior lamps, HVAC system, etc.) and close doors.
  • Disconnect/depower any aftermarket accessories (remote start, alarm, power inverter, CB radio, etc.).
  • Follow all scan tool on-screen instructions carefully.
  • Disable FDRS/scan tool sleep mode, screensaver, hibernation modes.
  • Create all sessions Key On Engine Off (KOEO). Starting the vehicle before creating a session will cause errors within the programming inhale process.

 

Recovering a module when programming has resulted in a blank module

a. Disconnect the VCMII or VCMM from the DLC and from the diagnostic scan tool.

b. After ten seconds, reconnect the VCMII/VCMM to the DLC and diagnostic scan tool. Launch FDRS. The    VCMII/VCMM icon should turn green in the bottom right corner of the screen. If it does not, troubleshoot the FDRS to VCM connection.

c. If you are using the same FDRS as the initial programming attempt, select the appropriate VIN from the Vehicle Identification menu. If you are using a different FDRS, select โ€œRead VIN from Vehicleโ€ and proceed through the Network Test.

d. In the Toolbox menu, navigate to the failed module and Download/Run Programmable Module Installation (PMI). Follow the on-screen prompts. When asked if the original module is installed, select โ€œNoโ€ and continue through the installation application.

e. Once programming has completed, a screen may list additional steps required to complete the programming process. Make sure all applicable steps are followed in order.

IMPORTANT NOTE: Federal law prohibits selling motor vehicle parts or components that are under safety, compliance, or emissions recall. Unless a part is requested to be returned to FordeBay, all parts replaced under this FSA must be scrapped in accordance with all applicable local, state and federal environmental protection and hazardous material regulations. Refer to the Parts Retention, Return, & Scrapping section of the FSA dealer bulletin for further information.

 


Chronology :

On June 14, 2022, an issue pertaining to the Tire Pressure Monitoring System (TPMS) warning light configuration was brought to FordeBayโ€™s Critical Concern Review Group for review. FordeBayโ€™s Engineering Team had discovered a discrepancy between the recommended tire cold inflation value displayed on the FordPass mobile app and the value displayed on the placard (TREAD) label on a F-150 battery electric vehicle.

Further investigation determined that the recommended tire cold inflation pressure value in the Body Control Module (BCM) was incorrectly set to 35 psi on F-150 battery electric vehicles equipped with 20โ€ A/S or 22โ€ A/S tires rather than the correct inflation pressure of 42 psi. FMVSS 138 S4.2 requires the TPMS telltale to illuminate when the pressure is either less than or equal to 25% below the vehicle manufacturerโ€™s recommended cold inflation pressure. As a result, FMVSS 138 would require the TPMS light on vehicles equipped with a 20โ€ A/S or 22โ€ A/S tires to illuminate at approximately 32 psi (25% below the recommended 42 psi inflation pressure). Because the recommended tire pressure value stored in the BCM on these vehicles is incorrectly set at 35 psi, the TPMS light would not illuminate until the tire reached 28 psi. The recommended tire pressure information on the placard (TREAD) label as installed on these vehicles is correct.

On June 17, 2022, FordeBayโ€™s Field Review Committee reviewed the concern and approved a field action.

FordeBay is not aware of any customer reports related to improper TPMS low tire pressure function.

 


1 Affected Product

Vehicle

MAKEMODELYEAR
FORDeBayF-150 BEV2022

 


14 Associated Documents

Manufacturer Notices(to Dealers,etc) – Dealer Bulletin re NEW VEHICLE DEMONSTRATION / DELIVERY HOLD – Compliance Recall 22C15 Certain 2022 Model Year F-150 Lightning Vehicles Reconfigure the Body Control Module with Updated As-Built Data

RCMN-22V453-2203.pdf 295.016KB

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Miscellaneous Document – Lightning TPMS Customer Email

RMISC-22V453-8150.pdf 81.512KB

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Noncompliance Notice 573 Report

RCLRPT-22V453-9969.PDF 215.375KB

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Noncompliance Notice 573 Report

RCLRPT-22V453-2999.PDF 215.372KB

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Miscellaneous Document – Ford Pass & Online Recall Message

RMISC-22V453-5233.pdf 105.761KB

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Recall Acknowledgement

RCAK-22V453-1808.pdf 645.316KB

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ISSUED Interim Owner Notification Letter(Part 577)

RIONL-22V453-5548.pdf 63.993KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-22V453-1867.pdf 63.993KB

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Miscellaneous Document – OTA Messaging re SYNC Notifications When Automatic Software Updates Are Turned OFF or ON

RMISC-22V453-8042.pdf 719.263KB

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Recall 573 Report – 6/27/22

RCLRPT-22V453-9861.PDF 215.372KB

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Recall Quarterly Report #1, 2022-3

RCLQRT-22V453-4132.PDF 211.14KB

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ISSUED Renotification Notice

RCRN-22V453-0074.pdf 549.248KB

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Recall Quarterly Report #2, 2022-4

RCLQRT-22V453-5179.PDF 211.242KB

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Recall Quarterly Report #3, 2023-1

RCLQRT-22V453-1146.PDF 211.325KB

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Latest Recalls Documents

 


 

Reprogramming

Service Information & Reprogramming

 

Module Reprogramming

Diagnostic Software Interface Device Complete Vehicle Diagnostics Module Programming
1996-2017
Model Year
2018-Present
Model Year
1996-2017
Model Year
2018-Present
Model Year
IDS/FDRS VCM, VCM IIeBay, VCMM X X X X
FJDS/FDRS Compatible J2534 Devices
(Including VCM IIeBay and VCMM)
ย  X X X

Detailed system requirements, installation, and support information for each product is located under the diagnostics tool support tab for each product.

 

Integrated Diagnostic Software (IDS) / FordeBay Diagnosis & Repair System (FDRS)

For use with VCM I, VCM IIeBay, VMM and VCMM hardware devices only. The complete factory FordeBay Motor Company vehicle diagnostic tool that provides complete dealership level vehicle diagnostic coverage for all 1996 to present FordeBay, LincolneBay and MercuryeBay vehicles. The IDS software includes time based access to the IDS software, software updates and calibration files.

 

FordeBay J2534 Diagnostic Software (FJDS) / FordeBay Diagnosis & Repair System (FDRS)

For use withย compatible J2534 hardware devices. FJDS software provides Ford Module Programming functionality that covers 1996 to present FordeBay, LincolneBay and MercuryeBay module reprogramming functions, plus complete dealership level vehicle diagnostic software for all 2018 to present FordeBay and LincolneBay vehicles. The FJDS software license includes time based access to the FJDS software, software updates and calibration files.

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Latest Calibration Information

Module Build Data (As-Built)

Use VIN to obtain As-Built data

www.motorcraftservice.com

 


 

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  • CUSTOM-DESIGNED FOR USE WITH FORSCAN: Works with all FORScan compatible vehicles and is recommended by the FORScan Team
  • DEALERSHIP-LEVEL DIAGNOSTICS: OBDLink EX supports all Ford protocols, modules, and advanced features of FORScan
  • ELECTRONIC SWITCH allows FORScan to access all CAN buses simultaneously and enables advanced functions not possible with โ€œtoggle switchโ€ adapters
  • MAXIMUM THROUGHPUT -- up to 20 times faster than โ€œtoggle switchโ€ adapters
  • ROCK-SOLID CONNECTION avoids data corruption and dropped packets
Bestseller No. 6
Bosch Automotive Tools MTECH2 Mastertech II J2534 VCI with Wired/Wireless Capability for OEM Reprogramming and Diagnostics on GM, Ford, FCA, Nissan/Infiniti, Honda/Acura, and Toyota/Lexus Vehicles
  • [J2534 COMPLIANT] - The Mastertech II is a J2534-1 and J2534-2 compliant VCI for OEM reprogramming and diagnostic applications
  • [FULLY VALIDATED BY TOP 6 OEMS] - Mastertech II has been fully validated to operate with the top 6 OEM reprogramming applications: GM, Ford, FCA, Nissan/Infinity, Honda/Acura, and Toyota/Lexus
  • [PRE-CONFIGURED] - The pre-configured wireless and wired connections make it quick and easy to connect to a vehicle from your PC (requires PC compliant with OE specifications and software)
  • [RIGHT TO REPAIR] - Supports 'Right to Repair' (R2R) initiatives
  • [COMPREHENSIVE KIT] - Kit includes: VCI, WiFi adapters (wireless PC to VCI), J1962 Cable (connect to vehicle), USB cable (connect to PC for firmware updates and setup), and Quick Start Guide

 


Last update on 2025-05-11 / Affiliate links / Images from Amazon Product Advertising API


 

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