2022 Ford Bronco Sport

22C12 – Windshield Adhesion Repair – 2022 Ford Bronco & Ranger

by
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June 24, 2022 NHTSA CAMPAIGN NUMBER: 22V451000

Inadequate Front Windshield Bonding/FMVSS 212

A windshield that separates from a vehicle during a crash can increase the risk of injury.

 

NHTSA Campaign Number: 22V451

Manufacturer FordeBay Motor Company

Components VISIBILITY

Potential Number of Units Affected 63,294

 

Summary

FordeBay Motor Company (FordeBay) is recalling certain 2022 Bronco and Ranger vehicles. The windshield may not have been properly bonded to the vehicle, which could allow it to detach. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 212, “Windshield Mounting.”

 

Remedy

Dealers will remove and reinstall the windshield, free of charge. Owner notification letters were mailed July 18, 2022. Owners may contact FordeBay customer service at 1-866-436-7332. FordeBay’s number for this recall is 22C12.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Vehicle has a Recall

 

November 15, 2022

NEW VEHICLE DEMONSTRATION / DELIVERY HOLD –
Compliance Recall 22C12 – Supplement #1
Certain 2022 Model Year Bronco and Ranger Vehicles
Windshield Adhesion Repair

 

REASON FOR THIS SUPPLEMENT

  • Affected Vehicles: Please check OASIS to ensure 22C12 FSA is OPEN before any repairs.
    • Over 4k VINS have been closed due to confirmed repairs prior to dealer delivery. This information was obtained after customers were mailed letters.
  • Owner Notification: New letters will be mailed to certain customers advising them their vehicle does not need to be repaired.
  • Technical Information: Protect VIN label and dash from potential damage during body shop repair.

 

AFFECTED VEHICLES

Vehicle Model Year Assembly Plant Build Dates
Bronco2022Michigan AssemblyDecember 08, 2021 through April 12, 2022
RangerDecember 17, 2021 through April 12, 2022

Affected vehicles are identified in OASIS and FSA VIN Lists.

NOTE: Over 4k VINS have been closed due to confirmed repairs prior to dealer delivery.

 

REASON FOR THIS COMPLIANCE RECALL

All of the affected vehicles may not conform to the requirements specified by Federal Motor Vehicle Safety Standard (FMVSS) 212 Windshield Mounting, due to the potential for inadequate urethane adhesion around portions of the glass. An improperly adhered windshield may not stay adequately retained in a crash, which may increase the risk of injury to an occupant. Affected vehicles could experience increased wind noise or water leaks.

 

SERVICE ACTION

Before demonstrating or delivering any new in-stock vehicles involved in this recall, dealers are to remove the windshield and improve the windshield urethane to body adhesion using the attached procedures. This service must be performed on all affected vehicles at no charge to the vehicle owner.

 

OWNER NOTIFICATION AND MAILING SCHEDULE

Owner letters were mailed the week of July 11, 2022.

Updated Owner letters, for certain vehicles that do not need repairs, are expected to be mailed the week of November 28, 2022.

Dealers should repair any affected vehicles that arrive at their dealerships, whether or not the customer has received a letter.

PLEASE NOTE:

Federal law requires dealers to complete this recall service before a new vehicle is delivered to the buyer or lessee. Violation of this requirement by a dealer could result in a civil penalty of up to $21,000 per vehicle. Correct all vehicles in your new vehicle inventory before delivery. 

 

SOLD VEHICLES

  • FordeBay has not issued instructions to stop selling/delivering or driving used vehicles under this compliance recall. Owners should contact their dealer for an appointment to have their vehicles remedied as soon as practicable. Owners can continue to safely drive their vehicles.
  • Immediately contact any of your affected customers whose vehicles are not on your VIN list but are identified in OASIS. Give the customer a copy of the Owner Notification Letter (when available) and schedule a service date.
  • Correct other affected vehicles identified in OASIS which are brought to your dealership.
  • Dealers are to prioritize repairs of customer vehicles over repairs of new and used vehicle inventory.

 

STOCK VEHICLES

  • Correct all affected units in your new vehicle inventory before delivery.
  • Use OASIS to identify any affected vehicles in your used vehicle inventory.

 

DEALER-OPERATED RENTAL VEHICLES

The Fixing Americaโ€™s Surface Transportation (FAST) Act law effective June 2016 prohibits a rental company from selling, renting or leasing vehicles subject to a safety or compliance recall. Please consult your legal counsel for legal advice.

 

TITLE BRANDED / SALVAGED VEHICLES

Affected title branded and salvaged vehicles are eligible for this recall.  

 

OWNER REFUNDS

  • This safety recall must still be performed, even if the owner has paid for a previous repair. Claiming a refund will not close the recall on the vehicle.
  • FordeBay Motor Company is offering a refund for owner-paid repairs covered by this recall if the repair was performed prior to the date indicated in the reimbursement plan, which is posted with this bulletin. Owners are directed to seek reimbursement through authorized dealers or, at their option, directly through FordeBay Motor Company at P.O. Box 6251, Dearborn, MI 481216251.
  • Dealers are also pre-approved to refund owner-paid emergency repairs that were performed away from an authorized servicing dealer after the end date specified in the reimbursement plan. Non-covered repairs, or those judged by FordeBay to be excessive, will not be reimbursed.
  • Refunds will only be provided for the cost associated with windshield repair due to inadequate urethane adhesion.

 

RENTAL VEHICLES

Dealers are pre-approved for up to 1 day for a rental vehicle. Follow Extended Service Plan (ESP) guidelines for dollar amounts. Rentals will only be reimbursed for the days the vehicle is at the dealership for part replacement. Prior approval for more than 1 rental days is required from the SSSC. Contact the SSSC via the SSSC Web Contact Site for consideration and approval if appropriate.

 

PARTS REQUIREMENTS

Part NumberDescription Order Quantity Claim Quantity
Consumables Required for all Vehicles
Obtain LocallyMasking TapeClaim as MISC OTHER
Glass Cleaner
Dow BETAPRIME 5504G / Sika Primer-207 or equivalent
SikaTack MACH 60 / SikaTack MACH 30 / Dow BETASEAL Express / Sika Tack ASAP Urethane Adhesive or equivalent
Roloc Disks or equivalent for urethane removal
Isopropyl Alcohol
FordeBay Approved Epoxy Based Primer
Related Damage Only โ€“ Base Part Numbers
-7803100-Bronco – WindshieldAs Needed

VIN Specific โ€“ Only if breaks during removal procedure.

-2103100-Ranger โ€“ Windshield

 

CERTAIN 2022 MODEL YEAR BRONCO AND RANGER VEHICLES โ€” WINDSHIELD ADHESION REPAIR

 

SERVICE PROCEDURE โ€“ BODY SHOP INSTRUCTIONS

BRONCO VEHICLES

NOTE:  These instructions are not intended to be followed from beginning to end. There are several locations where procedures must be completed by other groups before the procedure in these instructions can be resumed.

The instructions should be followed in this order.

1. Body Shop Part One โ€“ Prepare vehicle for repairs โ€“ Steps 1-2

2. Glass Company Part One โ€“ Remove windshield โ€“ Separate attachment

3. Body Shop Part Two โ€“ Improve flange adhesion โ€“ Steps 3-10 as required.

4.  Glass Company Part Two โ€“ Install windshield โ€“ Separate attachment

5.  Body Shop Part Three โ€“ Calibrate Image Processing Module A โ€“ Steps 11-13

 

BODY SHOP PART ONE

1. Remove the cowl panel grille. Please follow Workshop Manual (WSM) procedures in Section 501-02.

2. Remove the windshield header trim panel. Please follow WSM procedures in Section 501-05.

 

GLASS COMPANY PART ONE – SEPARATE ATTACHMENT

BODY SHOP PART TWO

3. Cover/protect the body and interior of the vehicle with a one-time use, disposable drop plastic.

NOTE: Ensure that the VIN label is fully covered and protected from sanding and paint.

4. Using a scraper, cut through the urethane bead vertically down to the painted surface to create a starting point.

โ€“ Once reaching the painted surface, pry one side of the bead up with the scraper.

โ€“ Using fingers, work to peel the urethane off the windshield body flange.

5.   In areas where the urethane peeled up cleanly:

โ€“  Use 400-600 grit sandpaper or a fine Scotch-Brite pad.

โ€“  Manually scuff the clear coat lightly until it displays a white haze.

โ€“ Be sure to only abrade the flange.

โ€“  See Figure 1.

 

6.   In areas where the urethane did not peel up cleanly:

โ€“  Use a Scotch-Brite 3M Roloc disk to remove all remaining urethane from the flange.

โ€“ Attempt to minimize abrasion to the painted surface.

โ€“ See Figure 2.

 

7. Clean off the entire windshield flange from all dirt and debris.

8. Using Isopropyl Alcohol and a lint-free cloth, clean off the flange surface. Allow one minute for the Isopropyl Alcohol to evaporate.

9. Apply tape to the edges of the windshield flange to protect the surface of the vehicle. See Figure 3.

 

10. Apply one coat of any FordeBay approved epoxy based repair primer to any spots where the roloc disk was used to grind off the urethane. See Figure 4.

โ€“ Allow time for the primer to dry per the manufacturerโ€™s instructions.

 

GLASS COMPANY PART TWO – SEPARATE ATTACHMENT

BODY SHOP PART THREE

NOTICE: The door windows must be left open during the adhesive curing time.

WARNING: Do not drive vehicle until the urethane adhesive seal has cured. Follow urethane adhesive manufacturer’s curing directions. Inadequate or incorrect curing of the urethane adhesive seal will adversely affect glass retention. Failure to follow these instructions may result in serious injury to vehicle occupant(s).

NOTE:  Part Three may only be performed once the Glass Company repair procedures have been completed.

11. Remove the protective cover from the vehicle and clean off any dirt and debris.

12. Re-install all previously removed components by reversing steps 1-2.

13. After the windshield has been properly installed and the urethane has dried per the manufacturer’s instructions, carry out the Image Processing Module A (IPMA) Camera alignment using a scan tool.

 

CERTAIN 2022 MODEL YEAR BRONCO AND RANGER VEHICLES โ€” WINDSHIELD ADHESION REPAIR

 

SERVICE PROCEDURE โ€“ GLASS COMPANY INSTRUCTIONS

BRONCO VEHICLES

NOTE:  These instructions are not intended to be followed from beginning to end. There are several locations where procedures must be completed by other groups before the procedure in these instructions can be resumed.

The instructions should be followed in this order.

1.  Body Shop Part One โ€“ Prepare vehicle for repairs โ€“ Separate attachment

2.  Glass Company Part One โ€“ Remove windshield โ€“ Steps 1-6 as required.

3.  Body Shop Part Two โ€“ Improve Flange adhesion โ€“ Separate attachment

4.  Glass Company Part Two โ€“ Install windshield โ€“ Steps 7-15

5.  Body Shop Part Three โ€“ Calibrate Image Processing Module A โ€“ Separate attachment

 

BODY SHOP PART ONE – SEPARATE ATTACHMENT

GLASS COMPANY – PART ONE

1.  Apply tape to the perimeter of the windshield to protect from paint damage. See Figure 1 as a locational reference.

NOTE: Tape off the roof panel near the centerline of the vehicle, where the roof extends forward. When using a fiber line to cut out the glass, the line will roll over the class A paint in the roof area, once tension is applied to it. If using a nylon style string, this will not damage the paint.

 

2. Remove the windshield using a fiber line cut out tool. See Figure 2.

 

3. Remove the tape from the A-pillar and roof edge.

4. Inspect the windshield for possible damage. Is there any damage to the windshield?

Yes โ€“ Replace the windshield. Proceed to Step 5.

No  โ€“ Re-install the original windshield. Proceed to Step 7 once Body Shop – Part Two has been completed.

NOTE: Damage to the alignment pins does not require windshield replacement.

5. Use glass cleaner to clean the surface of the new windshield to be installed.

6. Remove and transfer any necessary components onto the new windshield.

โ€“ Proceed to step 7 once Body Shop – Part Two has been completed.

 

BODY SHOP PART TWO – SEPARATE ATTACHMENT

GLASS COMPANY – PART TWO

NOTE:  Part Two may only be performed once the Body Shop repair procedures to the window flange have been completed.

7. Shave down the urethane on the original windshield until there is 1mm remaining. See Figure 3.

NOTICE: New or reused fixed glass must be installed within 2 hours of cutting the urethane adhesive. Exposed cut surfaces of urethane become oxidized and inactive beyond 2 hours, reducing the effectiveness of the repair bond.

 

Material (Steps 8-11): Sikaยฎ Aktivator PRO / Dowยฎ BETAPRIMEโ„ข 5504G / Sikaยฎ Primer-207

8. Apply two coats of urethane body flange primer according to the manufacturer’s instructions to the entire windshield body flange at the urethane location.

โ€“ Allow dry time between each coat applied.

9. Apply two coats of window primer at any location where the paint layers have been damaged to provide environmental protection.

โ€“  Allow dry time between each coat applied.

10. If the windshield is being replaced, apply window primer according to the manufacturer’s instructions to the new windshield.

โ€“  Allow dry time per manufacturer’s instructions.

11. If the original windshield is being reused, apply window primer according to the manufacturer’s instructions to the fixed glass anywhere the urethane adhesive was completely removed.

โ€“ Allow dry time per manufacturer’s instructions.

12. Cut the urethane adhesive applicator tip to specification. See Figure 4.

Material: Sikaยฎ SikaTackยฎ MACH 60 / Sikaยฎ SikaTackยฎ MACH 30 / Dowยฎ BETASEALโ„ข Express Material: Sika Tack ASAP Urethane Adhesive

 

13. Apply a urethane adhesive bead. See Figure 5.

1. Start and end at the original overlap points to prevent air and water leaks.

2. Apply a urethane adhesive bead 14 mm (0.551 in) high and 8 mm (0.314 in) wide on top of the original urethane adhesive bead location.

3. Make sure there are no gaps in the bead.

NOTICE: Make sure the urethane bead is uniform to prevent air and water leaks.

NOTE: The fixed glass must be installed within 10 minutes of applying the urethane adhesive.

NOTE: Use a power caulk gun that applies the urethane adhesive with less effort and a continuous bead.

 

14. Open the vehicle windows to prevent the air pressure of closing doors from compromising the urethane adhesive bond.

NOTICE: The door windows must be left open during the adhesive curing time.

15. Install the fixed glass to the vehicle.

1. Install the fixed glass, pressing firmly by hand to ensure a good bond.

2. Secure the fixed glass in the correct position with tape until the urethane adhesive has cured.

WARNING: Do not drive vehicle until the urethane adhesive seal has cured. Follow urethane adhesive manufacturer’s curing directions. Inadequate or incorrect curing of the urethane adhesive seal will adversely affect glass retention. Failure to follow these instructions may result in serious injury to vehicle occupant(s).

BODY SHOP PART THREE – SEPARATE ATTACHMENT

 

CERTAIN 2022 MODEL YEAR BRONCO AND RANGER VEHICLES โ€” WINDSHIELD ADHESION REPAIR

SERVICE PROCEDURE โ€“ BODY SHOP INSTRUCTIONS

RANGER VEHICLES

NOTE:  These instructions are not intended to be followed from beginning to end. There are several locations where procedures must be completed by other groups before the procedure in these instructions can be resumed.

The instructions should be followed in this order.

1. Body Shop Part One โ€“ Prepare vehicle for repairs โ€“ Step 1

2. Glass Company Part One โ€“ Remove windshield โ€“ Separate attachment

3. Body Shop Part Two โ€“ Improve flange adhesion โ€“ Steps 2-9 as required.

4.  Glass Company Part Two โ€“ Install windshield โ€“ Separate attachment

5.  Body Shop Part Three โ€“ Calibrate Image Processing Module A โ€“ Steps 10-12

 

BODY SHOP PART ONE

1. Remove the cowl panel grille. Please follow Workshop Manual (WSM) procedures in Section 501-02.

 

GLASS COMPANY PART ONE – SEPARATE ATTACHMENT

BODY SHOP PART TWO

2. Cover/protect the body and interior of the vehicle with a one-time use, disposable drop plastic.

NOTE:  Ensure that the exposed headliner edge is fully covered.

NOTE: Ensure that the VIN label is fully covered and protected from sanding and paint.

3. Using a scraper, cut through the urethane bead vertically down to the painted surface to create a starting point.

โ€“ Once reaching the painted surface, pry one side of the bead up with the scraper.

โ€“ Using fingers, work to peel the urethane off the windshield body flange.

4. In areas where the urethane peeled up cleanly:

โ€“  Use 400-600 grit sandpaper or a fine Scotch-Brite pad.

โ€“  Manually scuff the clear coat lightly until it displays a white haze.

โ€“ Be sure to only abrade the flange.

โ€“  See Figure 1.

 

5. In areas where the urethane did not peel up cleanly:

โ€“  Use a Scotch-Brite 3M Roloc disk to remove all remaining urethane from the flange.

โ€“ Attempt to minimize abrasion to the painted surface.

โ€“ See Figure 2.

 

6. Clean off the entire windshield flange from all dirt and debris.

7. Using Isopropyl Alcohol and a lint-free cloth, clean off the flange surface. Allow one minute for the Isopropyl Alcohol to evaporate.

8. Apply tape to the edges of the windshield flange to protect the surface of the vehicle. See Figure 3.

 

9. Apply one coat of any FordeBay approved epoxy based repair primer to any spots where the roloc disk was used to grind off the urethane. See Figure 4.

โ€“ Allow time for the primer to dry per the manufacturerโ€™s instructions.

 

GLASS COMPANY PART TWO – SEPARATE ATTACHMENT

BODY SHOP PART THREE

NOTICE: The door windows must be left open during the adhesive curing time.

WARNING: Do not drive vehicle until the urethane adhesive seal has cured. Follow urethane adhesive manufacturer’s curing directions. Inadequate or incorrect curing of the urethane adhesive seal will adversely affect glass retention. Failure to follow these instructions may result in serious injury to vehicle occupant(s).

NOTE:  Part Three may only be performed once the Glass Company repair procedures have been      completed.

10. Remove the protective cover from the vehicle and clean off any dirt and debris.

11. Re-install all previously removed components by reversing step 1.

12. After the windshield has been properly installed and the urethane has dried per the manufacturer’s instructions, carry out the Image Processing Module A (IPMA) Camera alignment using a scan tool.

 

CERTAIN 2022 MODEL YEAR BRONCO AND RANGER VEHICLES โ€” WINDSHIELD ADHESION REPAIR

SERVICE PROCEDURE โ€“ GLASS COMPANY INSTRUCTIONS

RANGER VEHICLES

NOTE:  These instructions are not intended to be followed from beginning to end. There are several locations where procedures must be completed by other groups before the procedure in these instructions can be resumed.

The instructions should be followed in this order.

1. Body Shop Part One โ€“ Prepare vehicle for repairs โ€“ Separate attachment

2. Glass Company Part One โ€“ Remove windshield โ€“ Steps 1-6 as required.

3. Body Shop Part Two โ€“ Improve Flange adhesion โ€“ Separate attachment

4. Glass Company Part Two โ€“ Install windshield โ€“ Steps 7-15

5. Body Shop Part Three โ€“ Calibrate Image Processing Module A โ€“ Separate attachment

 

BODY SHOP PART ONE – SEPARATE ATTACHMENT

GLASS COMPANY – PART ONE

1. Apply tape to the perimeter of the windshield to protect from paint damage. Multiple layers of tape may be required. See Figure 1 as a locational reference.

2. Remove the windshield using the cold knife method to cut the urethane from the outside of the vehicle provided the blade can reach the bead.

NOTE:  It is suggested to use multiple blade lengths. See Figure 2.

 

3. Remove the tape from the A-pillar and roof edge.

4. Inspect the windshield for possible damage. Is there any damage to the windshield?

Yes โ€“ Replace the windshield. Proceed to Step 5.

No  โ€“ Re-install the original windshield. Proceed to Step 7 once Body Shop – Part Two has been completed.

NOTE: Damage to the alignment pins does not require windshield replacement.

5. Use glass cleaner to clean the surface of the new windshield to be installed.

6. Remove and transfer any necessary components onto the new windshield.

โ€“ Proceed to step 7 once Body Shop – Part Two has been completed.

 

BODY SHOP PART TWO – SEPARATE ATTACHMENT

GLASS COMPANY – PART TWO

NOTE:  Part Two may only be performed once the Body Shop repair procedures to the window flange have been completed.

7. Shave down the urethane on the original windshield until there is 1mm remaining. See Figure 3.

NOTICE: New or reused fixed glass must be installed within 2 hours of cutting the urethane adhesive. Exposed cut surfaces of urethane become oxidized and inactive beyond 2 hours, reducing the effectiveness of the repair bond.

 

Material (Steps 8-11): Sikaยฎ Aktivator PRO / Dowยฎ BETAPRIMEโ„ข 5504G / Sikaยฎ Primer-207

8. Apply two coats of urethane body flange primer according to the manufacturer’s instructions to the entire windshield body flange at the urethane location.

โ€“ Allow dry time between each coat applied.

9. Apply two coats of window primer at any location where the paint layers have been damaged to provide environmental protection.

โ€“  Allow dry time between each coat applied.

10. If the windshield is being replaced, apply window primer according to the manufacturer’s instructions to the new windshield.

โ€“  Allow dry time per manufacturer’s instructions.

11. If the original windshield is being reused, apply window primer according to the manufacturer’s instructions to the fixed glass anywhere the urethane adhesive was completely removed.

โ€“ Allow dry time per manufacturer’s instructions.

12. Cut the urethane adhesive applicator tip to specification. See Figure 4.

Material: Sikaยฎ SikaTackยฎ MACH 60 / Sikaยฎ SikaTackยฎ MACH 30 / Dowยฎ BETASEALโ„ข Express Material: Sika Tack ASAP Urethane Adhesive

13. Apply a urethane adhesive bead. See Figure 5.

1. Start and end at the original overlap points to prevent air and water leaks.

2. Apply a urethane adhesive bead 14 mm (0.551 in) high and 8 mm (0.314 in) wide on top of the original urethane adhesive bead location.

3. Make sure there are no gaps in the bead.

NOTICE: Make sure the urethane bead is uniform to prevent air and water leaks.

NOTE: The fixed glass must be installed within 10 minutes of applying the urethane adhesive.

NOTE: Use a power caulk gun that applies the urethane adhesive with less effort and a continuous bead.

 

14. Open the vehicle windows to prevent the air pressure of closing doors from compromising the urethane adhesive bond.

NOTICE: The door windows must be left open during the adhesive curing time.

15. Install the fixed glass to the vehicle.

1. Install the fixed glass, pressing firmly by hand to ensure a good bond.

2. Secure the fixed glass in the correct position with tape until the urethane adhesive has cured.

WARNING: Do not drive vehicle until the urethane adhesive seal has cured. Follow urethane adhesive manufacturer’s curing directions. Inadequate or incorrect curing of the urethane adhesive seal will adversely affect glass retention. Failure to follow these instructions may result in serious injury to vehicle occupant(s).

BODY SHOP PART THREE – SEPARATE ATTACHMENT

 

22C12 โ€“ CERTAIN 2022 FORDeBay BRONCO AND RANGER VEHICLES โ€“ INADEQUATE WINDSHIELD ADHESION

Chronology of Defect / Noncompliance Determination 

 

Provide the chronology of events leading up to the defect decision or test data for the noncompliance decision.

 

April 2022- On April 07, 2022, an issue was introduced to FordeBayโ€™s Critical Concern Review Group (CCRG) to review windshield installation control plan data from the Michigan Assembly Plant (MAP). On the previous day, a reported urethane concern from a customerโ€™s Bronco was reviewed.  In expanding the search, data indicated that eight of 65 units did not meet FordeBayโ€™s internal adhesion control plan requirements.  These eight units had build dates from January 15 to January 25, 2022.

 

From April 07 to April 13, 2022, additional Bronco windshield cutout tests were conducted and 16 additional units that did not meet FordeBayโ€™s enhanced internal threshold adhesion were identified.  These units were built between January 15 to March 30, 2022.  FordeBay further identified that the Ranger windshield installation process is similar to Bronco. Subsequent windshield cutout tests conducted on Ranger units found three units out of 14 that did not meet FordeBayโ€™s internal windshield adhesion threshold. These three units were built between January 10 to March 29, 2022.

 

At the direction of the CCRG, FordeBay Engineering and MAP initiated an investigation on April 21, 2022,  into potential contributors to reduced windshield adhesion and variables affecting bonding results, including ambient temperature and humidity, oven settings and variation, presence of contaminants (e.g. silicone and fluorine), phthalate levels, clearcoat thickness and others.  While some evidence was found that could relate to each variable, no conclusions were reached.

 

May 2022- From May 06, 2022 to June 02, 2022, an expanded review of MAP control plan data and additional cutout data for vehicles at MAP identified bonding performance that did not meet FordeBayโ€™s internal requirements on vehicles produced during the build date ranges identified above. The level of windshield adhesion performance observed from the panel testing and vehicle glass cut-outs called into question whether the affected units would meet the 50% adhesion requirements of FMVSS 212. The cause for this issue remains unknown at this time.

 

FordeBay is not aware of any accidents or injuries pertaining to this issue.

 

On June 17, 2022, FordeBayโ€™s Field Review Committee reviewed the concern, and approved a field action for a potential noncompliance in the listed population.

 

###

June 24, 2022

 

2 Affected Products

Vehicles

MAKEMODELYEAR
FORDeBayBRONCO2022
FORDeBayRANGER2022

 

11 Associated Documents

Miscellaneous Document – Chronology of Defect

RMISC-22V451-9214.pdf 70.693KB

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Noncompliance Notice 573 Report

RCLRPT-22V451-6423.PDF 215.38KB

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Recall Acknowledgement

RCAK-22V451-1967.pdf 645.124KB

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Manufacturer Notices(to Dealers,etc) – Dealer Bulletin re NEW VEHICLE DEMONSTRATION / DELIVERY HOLD – Compliance Recall 22C12 Certain 2022 Model Year Bronco and Ranger Vehicles Windshield Adhesion Repair

RCMN-22V451-4233.pdf 4560.447KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-22V451-4002.pdf 52.621KB

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Recall Quarterly Report #1, 2022-3

RCLQRT-22V451-5541.PDF 211.147KB

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Manufacturer Notices(to Dealers,etc) – Dealer Bulletin – NEW VEHICLE DEMONSTRATION / DELIVERY HOLD – Compliance Recall 22C12 – Supplement #1 Certain 2022 Model Year Bronco and Ranger Vehicles Windshield Adhesion Repair

RCMN-22V451-8220.pdf 4531.874KB

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ISSUED Renotification Notice

RCRN-22V451-6016.pdf 549.26KB

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ISSUED Owner Notification Letter(Part 577) (Already Repaired)

RCONL-22V451-1518.pdf 42.522KB

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Recall Quarterly Report #2, 2022-4

RCLQRT-22V451-8940.PDF 211.255KB

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Recall Quarterly Report #3, 2023-1

RCLQRT-22V451-5662.PDF 211.347KB

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Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V451&docType=RCL

 

 

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  • Ultimate Bonding Strength โ€“โ€“ A secure, permanent hold is one application away. This single-component glass repair glue sets the standard for optimal sealing and safety. This glass sealant meets the strength requirements set out by manufacturers for windshield replacement
  • Effortless Application โ€“โ€“ Get the job done right the first time with this medium viscosity auto glass adhesive that can be loaded into any standard caulking gun. The non-sag properties ensure that the compound doesn't bleed for enhanced control
  • Rapid Results โ€“โ€“ Add weather-resistant protection that lasts. Tackle your auto glass project today with this quick cure urethane adhesive compound. Use this windshield glue that delivers a secure hold that you can count on
  • For Every Auto Glass Project โ€“โ€“ From convertibles to RVs, windshields to sidelights, this car window sealant has you covered. Suitable for interior or exterior use, apply this urethane window adhesive for any windshield or stationary glass attachment, including side and backlights
  • Complete Convenient Kit โ€“โ€“ For professional mechanics to DIY enthusiasts, this set includes what you need to get the job done. This automotive glass adhesive kit comes with nitrile gloves for added personal protection and an application tip to make the process even easier
$17.99 −$4.00 $13.99 Amazon Prime
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SaleBestseller No. 2
3M Auto Glass Urethane Windshield Adhesive, 08693, Medium Viscosity, High-Strength, Fast-Curing, 310 mL/10.5 fl oz Cartridge , Black
3M Auto Glass Urethane Windshield Adhesive, 08693, Medium Viscosity, High-Strength, Fast-Curing, 310 mL/10.5 fl oz Cartridge , Black
  • CURES RAPIDLY: Fast-curing adhesive produces rapid results
  • EASY AND CLEAN APPLICATION: Formulated as a medium viscosity and non-sag adhesive for easy and clean application
  • RAPIDLY PRODUCES HIGH BOND STRENGTH: High bond strength designed for windshield bonding and stationary glass attachment
  • MEET REQUIREMENTS: Adhesive properties meet many application demands and strength requirements
$23.58 −$6.70 $16.88 Amazon Prime
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Bestseller No. 3
[2 Pack] Polyurethane Windshield Adhesive with Fast Curing Formula - High Bond Strength Window Sealant Compound - Easy Automotive Glass Glue - Windshield Sealant Black - Vehicle & RV Polyurethane Glue
[2 Pack] Polyurethane Windshield Adhesive with Fast Curing Formula - High Bond Strength Window Sealant Compound - Easy Automotive Glass Glue - Windshield Sealant Black - Vehicle & RV Polyurethane Glue
  • 2 Pack | Ultimate Bonding Strength โ€“โ€“ A secure, permanent hold is one application away. This single-component glass repair glue sets the standard for optimal sealing and safety. This glass sealant meets the strength requirements set out by manufacturers for windshield replacement
  • Effortless Application โ€“โ€“ Get the job done right the first time with this medium viscosity auto glass adhesive that can be loaded into any standard caulking gun. The non-sag properties ensure that the compound doesn't bleed for enhanced control
  • Rapid Results โ€“โ€“ Add weather-resistant protection that lasts. Tackle your auto glass project today with this quick cure urethane adhesive compound. Use this windshield glue that delivers a secure hold that you can count on
  • For Every Auto Glass Project โ€“โ€“ From convertibles to RVs, windshields to sidelights, this car window sealant has you covered. Suitable for interior or exterior use, apply this urethane window adhesive for any windshield or stationary glass attachment, including side and backlights
  • 2 Pack Complete Convenient Kit โ€“โ€“ For professional mechanics to DIY enthusiasts, this set includes what you need to get the job done. This automotive glass adhesive kit comes with nitrile gloves for added personal protection and an application tip to make the process even easier
$27.99 Amazon Prime
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Bestseller No. 4
DURVOL Auto Glass Urethane Windshield Adhesive Sealant Pack of 4 Black
DURVOL Auto Glass Urethane Windshield Adhesive Sealant Pack of 4 Black
  • Easy to apply, one-component adhesive sealant requires no mixing, fast curing and high bond strength
  • Strong power offers a permanent bond, it's conventional-cure adhesive, strong bonds to auto glass to car bodies
  • Automotive urethane adhesive sealant, use on all auto glass installations
  • Has excellent weathering characteristics and is suitable for use in all climates
  • Tough, flexible bonds, retaining strong bonds even during vibration, swelling, or shocking
$23.90 Amazon Prime
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SaleBestseller No. 5
Polyurethane Windshield Adhesive - Quick Curing & Weather Resistant Auto Glass Adhesive, Vertical & Overhead Application, Windshield Repair Kit with Gloves, Applicator Tip & Cartridge - 310ml Black
Polyurethane Windshield Adhesive - Quick Curing & Weather Resistant Auto Glass Adhesive, Vertical & Overhead Application, Windshield Repair Kit with Gloves, Applicator Tip & Cartridge - 310ml Black
  • Specialized Polyurethane Formula: This windshield adhesive provides a quick-curing, robust bond that eliminates drips & mess. Its non-sagging properties make it suitable for vertical & overhead applications.
  • Superior Bonding Strength: Our high-quality polyurethane adhesive ensures a strong hold, absorbing impacts and vibrations to keep your windshield secure, crack-free, & leak-proof even in tough conditions.
  • All-Weather Auto Glass Adhesive: This windshield repair adhesive maintains its grip in both high and low temperatures, providing a watertight seal for protection against moisture and rain.
  • Easy Application, No Primer Needed: Our polyurethane windshield adhesive comes in a 310ml cartridge compatible with standard caulking guns. Ready to use and includes gloves and an applicator tip.
  • Multipurpose Automotive Adhesive: Capable of bonding various parts of vehicles including glass edges, backlights, and sidelights; suitable for cars, trucks, and RVs.
$14.99 −$1.00 $13.99 Amazon Prime
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Bestseller No. 6
Calvana Urethane Windshield Adhesive 310ml, Automotive Polyurethane Sealant, Car Glass Chip & Crack Repair Kit with 1 windshiel Primer, 1 Pair Gloves, 2 Applicator Sticks, Quick Curing, Black
Calvana Urethane Windshield Adhesive 310ml, Automotive Polyurethane Sealant, Car Glass Chip & Crack Repair Kit with 1 windshiel Primer, 1 Pair Gloves, 2 Applicator Sticks, Quick Curing, Black
  • Robust Windshield Adhesion: This polyurethane sealant securely bonds to automotive surfaces at any angle due to its non-sagging properties, curing to form a strong hold on the windshield. It ensures stability and enhances your safety while driving
  • Exceptional Adhesion Strength: Featuring a professional-grade polyurethane and a rapid curing formula, this windshield glue offers outstanding bonding capabilities. It effectively absorbs impacts and vibrations while completely sealing gaps between the glass edges and the vehicle frame. Designed to withstand wind resistance and vibrations from high-speed driving, it ensures your safety on the road
  • Reliable in Any Weather: This windshield adhesive sealant endures high temperatures and humidity due to its advanced moisture-curing properties. It provides a strong, lasting bond for both interior and exterior applications, making it a superior choice over traditional solvent-based sealants. It withstands various weather conditions, temperature fluctuations, daily wear and tear, UV exposure, and car washes
  • Versatile Application: This polyurethane adhesive offers exceptional adhesion on uncoated surfaces, primed, or painted metal surfaces of your vehicle or RV. Ideal for front and rear windshields, headlights, taillights, car windows, sunroofs, doors, convertibles, and other components across a variety of vehicle types
  • Windshield Repair Kit for Chips and Cracks: Our windshield glue adhesive comes in a generous 310ml size, compatible with both manual and electric caulking guns. It includes 1 car window sealant and 1 tip applicators, 1 pair nitrile gloves, 1 windshiel primer, 2 applicator sticks that are 5.9 inches long, making it perfect for both car repair professionals and DIY enthusiasts
$26.99 Amazon Prime
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Bestseller No. 7
One Step Primer - Ideal for Windshield Replacement - Promotes Adhesion of Urethan Adhesive/Sealants - UV Resistant - Fast Drying, No Activator - Incl. 2 Daubers and Gloves - Black - 30 mL / 1 fl oz
One Step Primer - Ideal for Windshield Replacement - Promotes Adhesion of Urethan Adhesive/Sealants - UV Resistant - Fast Drying, No Activator - Incl. 2 Daubers and Gloves - Black - 30 mL / 1 fl oz
  • Ideal for Windshield Replacement - Our one step primer is perfect for anyone looking to replace a windshield. This single step product is specifically designed to promote adhesion of urethane sealants and adhesives to all automotive glass applications, including windshields. Comes with 2 daubers and a pair of gloves for installation
  • Highly UV Resistant - Highly UV resistant, this one step primer helps preserve and protect urethanes, increasing the lifespan of windshield installations. It can also be utilized as a blackout primer to protect against the damage and weakening that UV rays can cause
  • Quick Dry, No Activator Needed - This product is a one-part, single step primer that dries quickly and needs no activator. Best applied with included urethane primer daubers. Cures and dries in 10 minutes
  • Inhibits Corrosion on Pinchwelds and More - In addition to its applications for auto glass, our one-part primer is perfect for touching up minor scratches on pinchwelds to prevent corrosion and can also be used when priming encapsulated glass and other PVC/encapsulated parts. Also works with PAAS windshield systems
  • Brand Name Quality at a Great Value - Our Berkland One Step Primer offers the same quality as the major brand names (based on in-house testing) at a much more affordable price. Compare to PN 08681 and 08682
$19.99 Amazon Prime
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SaleBestseller No. 8
Auto Glass Sealant Windshield Urethane Glue Sikaflex P2G Primerless Adhesive x 2
Auto Glass Sealant Windshield Urethane Glue Sikaflex P2G Primerless Adhesive x 2
  • Professional Caulk Gun 26-1 Thrust or better required to dispense this product. Wide Nozzle, does not fit in box store silicone caulking guns.
  • Sika P2G Primerless Urethane 2 pack 10.1oz / 300ml - 2 Nozzles/Tips
  • Professional use product, knowledge of this product and application is required
  • If body of vehicle (pinchweld) is scratched or freshly painted the Primer Sika 207 is required for adhesion to body and to avoid rust
  • 6 Hour SDAT, One Component, Short Cut-Off String, High Viscosity
$22.95 −$1.05 $21.90
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Bestseller No. 9
JAAGS Dow U-428 Plus Auto Glass Windshield Urethane Primer Less Adhesive Glue Sealant, 10 Tube- Auto Glass Sealent
JAAGS Dow U-428 Plus Auto Glass Windshield Urethane Primer Less Adhesive Glue Sealant, 10 Tube- Auto Glass Sealent
  • Great adhesive product for most materials, waterproof, superior bonding Professional use product. *Seller highly recommends buyer use a qualified Auto Glass Installer for use of this product.
  • 10Tubes (1 Case) A Dow / Dupont Chemical OEM product For use on all Auto Glass Installations Primerless Urethane - no primers to glass required Meets all federal retention and roof crush tests.
  • If bare metal is exposed or urethane is to be applied to plastic or encapsulated parts then Dupont Primer #5504G must be applied to those areas for safe adhesion. ()
  • 26 to 1 Ratio Chalk Gun or Power Gun needed to dispense product
  • 10Tubes (1 Case) U-428+ HV A Dow / Dupont Chemical OEM product for use on all Auto Glass Installations 26 to 1 Ratio Chalk Gun or Power Gun needed to properly dispense product Primerless Urethane - no primers to glass frit band required. Meets all federal retention and roof crush tests. If bare metal is exposed or urethane is to be applied to plastic or encapsulated parts then Dupont Primer #5504G or 5504GSA must be applied to those areas for safe adhesion. OEM Quality - BETASEAL U-428HV is crash tested to a minimum drive away time of 4 hours down to 40ยฐF/4.4ยฐC (FMVSS 212).
$78.99
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Bestseller No. 10
MuzeFansi Polyurethane Windshield Adhesive Sealant - High Bond Strength Auto Glass Sealant, Windshield Sealant for Leaks 10.1 fl oz,Black- 1 Pack
MuzeFansi Polyurethane Windshield Adhesive Sealant - High Bond Strength Auto Glass Sealant, Windshield Sealant for Leaks 10.1 fl oz,Black- 1 Pack
  • Professional Polyurethane Formula: This one-component polyurethane windshield adhesive provides a high-strength bond that resists high winds, vibrations, and temperature fluctuations, keeping your windshield strong, secure, and leak-free. Perfect for windshield repair kit applications
  • Quick Drying for Reliable Results: MuzeFansi windshield polyurethane adhesive features a fast-curing formula that quickly forms a strong bond. Whether you are a novice or a professional repairman, it will get you back on the road or starting your next project faster. Its quick-drying nature makes it an ideal car windshield leak sealant solution for swift, effective repairs
  • Long-Lasting Weather Protection: This windshield adhesive provides long-lasting weather protection with excellent high and low-temperature resistance and water-resistant properties. It forms a strong bond, even in adverse weather conditions, keeping your windshield secure, crack-free, and leak-proofโ€”ideal for those needing a reliable urethane windshield adhesive
  • Easy to Use: This car window adhesive is easy to load into any standard caulking gun. Its non-sagging properties ensure that the compound won't bleed out, allowing you to get the job done right the first time. For best results, use at temperatures of 40หšF (4.4หšC) and above. Be sure to apply a one-step primer to the bare metal and clean the surface as needed before use
  • Must-Have for Auto Glass Projects: This all-in-one windshield sealant black is designed for windshield and fixed glass connections. It is also suitable for urethane caulk applications, including car side and rear windows, as well as lights and RV glassโ€”perfect for a variety of auto glass repair and replacement needs, both interior and exterior
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Last update on 2025-04-12 / Affiliate links / Images from Amazon Product Advertising API

 

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