Safety Recall 22S10 – Crankshaft – 2021 Ford Escape Hybrid

โ€œThis site contains affiliate links for which OEMDTC may be compensatedโ€

February 24, 2022 NHTSA CAMPAIGN NUMBER: 22V109000

Engine Damage May Cause Stall or Fire

Engine damage can cause a vehicle stall or fire, increasing the risk of a crash or injury.

 

NHTSA Campaign Number: 22V109

Manufacturer FordeBay Motor Company

Components ENGINE AND ENGINE COOLING

Potential Number of Units Affected 155

 

Summary

FordeBay Motor Company (FordeBay) is recalling certain 2021 Escape Hybrid vehicles. The engine crankshaft may have been manufactured incorrectly, which can result in engine damage.

 

Remedy

Dealers will inspect the crankshaft and replace the engine, as necessary, free of charge. Interim letters notifying owners of the safety risk are expected to be mailed March 2, 2022. Owner notification letters were mailed on March 21, 2022. Owners may contact FordeBay customer service at 1-866-436-7332. FordeBay’s number for this recall is 22S10.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Vehicle has a Recall

 


May 17, 2022

Safety Recall 22S10 โ€“ Supplement #1
Certain 2021 Model Year Escape Vehicles Equipped with the 2.5L HEV Engine
Crankshaft

 

REASON FOR THIS SUPPLEMENT

  • Parts Requirements: Updated part numbers for the Kit โ€“ Element and Gasket โ€“ Oil Filter and the Connecting Rod Bolt

 

AFFECTED VEHICLES

VehicleModel YearAssembly PlantBuild Dates
Escape2021LouisvilleApril 6, 2021 through May 17, 2021

 

REASON FOR THIS SAFETY RECALL

In some of the affected vehicles, the crankshaft surface finish was improperly polished. Improper surface finish can cause excessive friction and heat, resulting in premature bearing wear and engine knocking noise.  If the vehicle is driven in this condition, it will lead to bearing failure or a broken connecting rod that may result in an engine stall, significant engine oil loss, and fire, increasing the risk of crash and injury.

 

SERVICE ACTION

Dealers are to inspect the crankshaft bearing and replace engine long block if necessary. This service must be performed on all affected vehicles at no charge to the vehicle owner.

NOTE: It is recommended that dealers order the parts required for inspection before customer arrives.

 

OWNER NOTIFICATION AND MAILING SCHEDULE

Owner letters are expected to be mailed the week of March 25, 2022. Dealers should repair any affected vehicles that arrive at their dealerships, whether or not the customer has received a letter.

PLEASE NOTE:

Federal law requires dealers to complete this recall service before a new vehicle is delivered to the buyer or lessee. Violation of this requirement by a dealer could result in a civil penalty of up to $21,000 per vehicle. Correct all vehicles in your new vehicle inventory before delivery.

 

SOLD VEHICLES

  • FordeBay has not issued instructions to stop selling/delivering or driving used vehicles under this safety recall. Owners should contact their dealer for an appointment to have their vehicles remedied as soon as practicable. Owners can continue to safely drive their vehicles.
  • Immediately contact any of your affected customers whose vehicles are not on your VIN list but are identified in OASIS. Give the customer a copy of the Owner Notification Letter (when available) and schedule a service date.
  • Correct other affected vehicles identified in OASIS which are brought to your dealership.
  • Dealers are to prioritize repairs of customer vehicles over repairs of new and used vehicle inventory.

 

DEALER-OPERATED RENTAL VEHICLES

The Fixing Americaโ€™s Surface Transportation (FAST) Act law effective June 2016 prohibits a rental company from selling, renting or leasing vehicles subject to a safety or compliance recall. Please consult your legal counsel for legal advice.

 

TITLE BRANDED / SALVAGED VEHICLES

Affected title branded and salvaged vehicles are eligible for this recall.

 

OWNER REFUNDS

  • This safety recall must still be performed, even if the owner has paid for a previous repair. Claiming a refund will not close the recall on the vehicle.
  • FordeBay Motor Company is offering a refund for owner-paid repairs covered by this recall if the repair was performed prior to the date indicated in the reimbursement plan, which is posted with this bulletin. Owners are directed to seek reimbursement through authorized dealers or, at their option, directly through FordeBay Motor Company at P.O. Box 6251, Dearborn, MI 481216251.
  • Dealers are also pre-approved to refund owner-paid emergency repairs that were performed away from an authorized servicing dealer after the end date specified in the reimbursement plan. Non-covered repairs, or those judged by FordeBay to be excessive, will not be reimbursed.
  • Refunds will only be provided for the cost associated with replacing the long block engine.

 

RENTAL VEHICLES

Dealers are pre-approved for up to two days for a comparable rental vehicle. Follow Extended Service Plan (ESP) guidelines for dollar amounts. Rentals will only be reimbursed for the day(s) the vehicle is at the dealership for part replacement. Prior approval for more than two rental day(s) is required from the SSSC. Contact the SSSC via the SSSC Web Contact Site for consideration and approval if appropriate.

 

PARTS REQUIREMENTS

Part NumberDescriptionOrder QuantityClaim Quantity
W718843-S439Bolt-steering column11
BE8Z-6731-AB Safety Recall 22S10 - Crankshaft - 2021 Ford Escape Hybrid | small lightKit – Element & Gasket – Oil Filter11
1S7Z-6840-AA Safety Recall 22S10 - Crankshaft - 2021 Ford Escape Hybrid | small lightGasket-Oil Cooler and Filter11
XO-5W20-Q1FSEngine Oil, 5W2066
1S7Z-6214-AConnecting Rod Bolt22

 

PARTS REQUIREMENTS

Part NumberDescriptionOrder QuantityClaim Quantity
*-6006-*Long Block Engine – Repair11

 

PARTS REQUIREMENTS

Part Number  DescriptionOrder QuantityClaim Quantity
*-6379-*Flywheel bolt66
*-6625-*Gasket – Oil tube11
*-6659-*Gasket – Oil pump11
*-8255-*Gasket – Water Outlet11
*-8507-*Gasket – Water Pump11
*-8527-*O-Ring, Water Pump11
*-9229-*Fuel Kit O-Ring11
* -9439-*Gasket – Intake Manifold44
*-9448-*Gasket – Exhaust Manifold11
*-3D677-*Steering Column Seal11
*-4B496-*Bolt & Washer – Drive Shaft33
*-9D476-*Gasket – EGR Valve22
W500304-*Bolt – Exhaust gas22
W500623-*Disc clutch bolt66
W704474-*Stud from cylinder head to Exhaust77
W708176-*Nut M10-Exhaust77

 


CERTAIN 2021 MODEL YEAR ESCAPE VEHICLES โ€” CRANKSHAFT

 

SERVICE PROCEDURE

1. Remove the oil pan.  Please follow the Workshop Manual (WSM) procedures in Section 303-00.

NOTE: It is NOT necessary to remove the bumper cover and subframe. The catalytic converter can be unbolted and positioned aside within the engine compartment to access the transmission bellhousing bolts.

2. Inspect the Crankshaft Bearing. Remove the number four (4) Connecting Rod Bearing Cap.

See Figures 1 and 2.

NOTICE: Mark the orientation of the number four (4) Connecting Rod Bearing Cap before removal.

 

3. Inspect the number four (4) connecting rod bearing surface.

 

4. Did the Bearing pass inspection indicated by example bearings 10,9, and 8 shown in Figures 1 and 2.

Passes Inspection – Install the number four (4) connecting rod bearing cap, new connecting rod bolts, oil pan and new oil. Please follow WSM Procedures in Section 303-00.

โ€ข Install the connecting rod cap and bolts. Tighten in 3 stages.

Torque:

Stage 1:  89 lb.in (10 Nm)

Stage 2:  21 lb.ft (29 Nm)

Stage 3:  90ยฐ

Procedure is complete.

 

Does NOT Pass Inspection – Photo submission is required.  Open the driverโ€™s side front door.  Take a picture of the Vehicle Identification Number (VIN) sticker on the lower-A-pillar, and a picture of the suspect connecting rod bearing four (4) . Similar to the photos in Figures 1 and 2.

Submit the pictures to the Special Service Support Center (SSSC) for further review, and repair direction if necessary. Proceed to Step 5.

NOTE: Photos taken for SSSC submission need to have proper lighting, be clear, and have a 50kb or higher file size, to allow decision for parts replacement. Photos that are blurry or that are too dark may be rejected.

5.   Install the oil pan.  It is not necessary to torque the oil pan bolts.

6.   Tighten the two (2) transmission bolts.  One (1) on each side of the transmission.

7.   Remove the engine.  Please follow WSM Procedures in Section 303-00.

8.   Install a new long block. Please follow WSM Procedures in Section 303-00.

IMPORTANT NOTE: Federal law prohibits selling motor vehicle parts or components that are under safety, compliance, or emissions recall. Unless a part is requested to be returned to FordeBay, all parts replaced under this FSA must be scrapped in accordance with all applicable local, state and federal environmental protection and hazardous material regulations. Refer to the Parts Retention, Return, & Scrapping section of the FSA dealer bulletin for further information.

 


Chronology :

On February 10, 2022, FordeBayโ€™s Chihuahua Engine Plant (ChEP1) contacted the Critical Concern Review Group (CCRG) about a potential concern related to 2.5L Escape Engine failures.

On February 11, 2022, CCRG opened a formal investigation into this matter.

Investigation revealed that between February 22 and February 23, 2021, ChEP1 produced 25 crankshafts with potentially out of specification surface finish on crankshaft connecting rod journal #4 due to an emery lapping tape breakage that resulted in incomplete polishing. The 25 suspect crankshafts were not contained.

Subsequent investigation showed that the 25 suspect crankshafts were included on a pallet of 200 parts that was forwarded to the engine assembly area. Plant records indicate the crankshafts could have been installed in any of 199 suspect engines. The 199 suspect engines were traced to 204 vehicles based on Louisville Assembly Plant traceability records (including 163 vehicles in the U.S.).

A search of FordeBayโ€™s warranty database identified 15 warranty claims, including 8 claims in the U.S., for engine replacement including one report of engine stall while driving because of connecting rod bearing failure on 2021 model year Escape HEV vehicles with 2.5L engine. Warranty claims were received between May 18, 2021 and February 11, 2022.

Field return analysis indicated that the 15 failed engines have crankshafts from a batch that was produced on February 22, 2021, at ChEP1.

On February 18, 2022, FordeBayโ€™s Field Review Committee reviewed the concern and approved a field action.

Our investigation did not identify any accidents or injuries relating to this condition.

 


1 Affected Product

Vehicle

MAKEMODELYEAR
FORDeBayESCAPE HYBRID2021

 


11 Associated Documents

Defect Notice 573 Report

RCLRPT-22V109-8795.PDF 214.876KB

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Recall Acknowledgement

RCAK-22V109-1571.pdf 645.232KB

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Manufacturer Notices(to Dealers,etc) – Advance Notice re Advance Notice – Safety Recall 22S10 Certain 2021 Model Year Escape Vehicles Equipped with the 2.5L HEV Engine Crankshaft

RCMN-22V109-4423.pdf 155.905KB

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Manufacturer Notices(to Dealers,etc) – Dealer Bulletin re Safety Recall 22S10 Certain 2021 Model Year AWD Escape Vehicles Equipped with the 2.5L HEV Engine Crankshaft

RCMN-22V109-3481.pdf 600.243KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-22V109-7152.pdf 53.19KB

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Recall Quarterly Report #1, 2022-1

RCLQRT-22V109-2370.PDF 211.131KB

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Manufacturer Notices(to Dealers,etc) – Dealer Bulletin re Safety Recall 22S10 โ€“ Supplement #1 Certain 2021 Model Year Escape Vehicles Equipped with the 2.5L HEV Engine Crankshaft

RCMN-22V109-4343.pdf 539.154KB

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Recall Quarterly Report #2, 2022-2

RCLQRT-22V109-3867.PDF 211.231KB

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ISSUED Renotification Notice

RCRN-22V109-9620.pdf 549.58KB

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Recall Quarterly Report #3, 2022-3

RCLQRT-22V109-3821.PDF 211.311KB

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Recall Quarterly Report #4, 2022-4

RCLQRT-22V109-3626.PDF 211.421KB

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  • โœจNT604 includes all features of FOXWELL NT201/NT301 and adds deep diagnostics for the 4 most-used systems (ABS/SRS/Engine/Transmission) beyond their 10 basic OBD2 functions. FOXWELL NT604 is capable of conducting in-depth diagnostics on these 4 systems, thoroughly checking for potential faults one by one. It also supports the printing of diagnostic reports, allowing you to directly take the report to an auto repair shop for repairs and thus saving on inspection costs.
  • ใ€Easy to use and friendlyใ€‘+ใ€Faster diagnostic speedใ€‘ FOXWELL NT604 is the 2025 newest enhanced 4 system code reader, which is capable of reading/clearing fault codes, retrieving vehicle information and displaying 4-in-1 live data stream. You will easily find what's wrong with your car to avoid expensive trip to dealership. At the same time, this car scanner will directly tell you what the corresponding code means, avoiding the hassle of searching for information.
  • ใ€OBD2 Full Functionใ€‘+ใ€Check Engine/ABS/SRS/Transmissionใ€‘ This scan tool will allow you to perform full OBDII diagnostic for all cars with OBDII protocols. You can use it to check if your car is ready for annual testing through the I/M Readiness menu. In addition, the device also has value-added functions such as real-time data flow, DTC Lookup, data playback, and printing. Turn off Check Engine/ABS/SRS/Transmission Light. Tips: the fault code can be only erased after the problem is fixed.
  • ใ€Cover 10000+ Cars ๏ผ†60+ Car Makesใ€‘ and ใ€AUTOVINใ€‘ Compared with Other scanner which only supports 40 car makes, NT604 car diagnostic scanner for all cars contains more than 60 car brands and 10000+ cars for almost all OBDII cars sold worldwide like passenger car, SUVs, minivans, light-duty trucks, etc. produced by Asian, European, American with the supported year differing from 1996 to 2025. It allows you to get your VIN and vehicle info rapidly, no need to take time input one by one.
  • ใ€Battery Voltage Checkerใ€‘+ใ€Lifetime Free Update, No Subscription fee, No Micro SD Cards, No registration requiredใ€‘ It monitors the real-time voltage of the vehicle battery and displays it in graphical and textual form, informing you of the health status of the battery. Also monitor the health of your car. NT604 is equipped with the latest software directly, so you don't need to download a bunch of updated software after unboxing to use it. Lifetime no subscription fee for upgrading software.
Bestseller No. 9
Ancel VD500 OBD2 Scanner Diagnostic Tool for Volkswagen VW Audi Skoda Seat Diagnosis Check Engine Light EPB ABS SRS Code Reader Oil Throttle Position Adaption Brake Pad Reset
  • ใ€Designed for Volkswagen(VAG) Cars Diagnosticsใ€‘The VD500 OBD2 scanner is specifically designed to diagnose Volkswagen Group (Fits for VW/Audi/Skoda/ SEAT) 12-volt 16-pin vehicles, but can also be used with other 12-volt (non-Volkswagen) and light trucks (non-electric) vehicles manufactured in 1996 or later that are OBD II -compliant with standard 16-pin OBD II protocols (J1850 VPM, J1850PWM, ISO9141, KWP 2000 and CAN)
  • ใ€Basic + Special Advanced Functions for VAG Vehicleใ€‘The ANCEL VD500 scan tool for vw can not only read and clear codes on engine, ABS, transmission, SAS (not all cars), ESP, TPMS and other systems, but also reset the oil, brake pad(epb service) and throttle position adaption. If you don't know how to do it, please con-tact us in time. Include your car model, year and the function you want to do
  • ใ€Plug and Play, No Complex Connectionใ€‘The ANCEL VD500 is truly plug-and-playโ€”no complicated networking or batteries required. Simply connect it and use it anywhere in your car, anytime. Fast, easy, and convenient
  • ใ€Full Access, No Hidden Costsใ€‘Unlike other detectors that charge extra for features, the ANCEL VD500 is 100% no extra additional charges, with no hidden costs. The full functionality is accessible, and the system upgrade is included, a favorite choice among customers
  • ใ€Wide Compatibility for Volkswagen Carsใ€‘The VD500 diagnostic scanner for audi offering for Volkswagen vehicles covers the following vehicles: fits for VW (CC, EOS, Golf, GTI, Jetta, Passat, Phaeton, Polo, Rabbit, Sharan, Tiguan, Touran, Touareg); fits for Audi (A3, A4, A6, A7, A8, A5, Q3, Q5, Q7, R8, RS3, TT, RS, RS5, S4, S6); fits for Skoda (Octavia, Rapid, Yeti, Kodiaq, Fabio, Superb); fits for SEAT (Leon, Ateca, Ibiza, Altea, Cushion, Cord, Alhambra) Diagnostics
Bestseller No. 10
TOPDON Upgraded AD600S OBD2 Scanner, Diagnostic Tool, ABS SRS Transmission Engine Code Reader, 9 Reset Services Scan Tool, Oil/Brake/BMS/SAS/DPF/TPMS/ETS Reset, Injector Coding, Lifetime Free Update
  • Updated New Version AD600S: Discover the improved version of TOPDON AD600S OBD2 scanner. Now immerse yourself in a seamlessly diagnostic experience with Android 11.0 OS. With an upgraded 32G ROM, this scan tool offers ample storage and faster performance. The 5-inch display with 1280x720 resolution offers high-definition clarity, ensuring easy readability for every diagnostic detail
  • Professional 4 Systems Diagnostics: For car owners dealing with common issues such as engine, transmission, ABS, and SRS, the TOPDON AD600S code scanner delivers professional diagnostic services. It easily reads and clears fault codes, analyzes data streams and more, ensuring a quick identification of problems. Additionally, the DTC Lookup function provides corresponding fault code analysis
  • 9 Hot Reset Functions: Say goodbye to costly trips to the repair shop for resetting after routine maintenance such as changing oil, replacing tires, or installing new brake pads. The AD600S diagnostic tool effortlessly tackles common automotive challenges with just one click. Cut costs and cut the hassle with its 9 reset functions: Oil/BMS/ABS/SAS/EPB/DPF/TPMS/Throttle/injector coding
  • Support for 10,000+ Car Models: The upgraded AD600S car scanner now supports 67+ global brands and 10,000+ models, ensuring compatibility with a diverse range of vehicles. Whether American, German, French, or Japanese, the AD600S diagnostic scanner has you covered. (Note: Contact TOPDON customer service for vehicle compatibility inquiries before purchase)
  • Life time Free Updates: The AD600S diagnostic tool offers free upgrades with convenient one-click updates via Wi-Fi. Our dedicated TOPDON technical team continuously enhances our product's software, providing users with expanded vehicle support and an improved user experience through regular updates

 


Last update on 2025-05-10 / Affiliate links / Images from Amazon Product Advertising API


 

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