Compliance Recall 22C02 – Fuel Filler Tube End Form – 2022 Ford Explorer & Lincoln Aviator

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February 16, 2022 NHTSA CAMPAIGN NUMBER: 22V088000

Fuel Filler Tube May Detach/FMVSS 301

A detached fuel filler tube can result in a fuel leak, increasing the risk of a fire.

 

NHTSA Campaign Number: 22V088000

Manufacturer FordeBay Motor Company

Components FUEL SYSTEM, GASOLINE

Potential Number of Units Affected 18,078

 

Summary

FordeBay Motor Company (FordeBay) is recalling certain 2022 Explorer and LincolneBay Aviator vehicles. The fuel filler tube may detach during a crash. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 301, “Fuel System Integrity.”

 

Remedy

Dealers will install a fuel vapor line redundant locking clip, free of charge. Owner notification letters were mailed on April 4, 2022. Owners may contact FordeBay customer service at 1-866-436-7332. FordeBay’s number for this recall is 22C02.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Vehicle has a Recall

 


March 28, 2022

NEW VEHICLE DEMONSTRATION / DELIVERY HOLD –  Compliance Recall 22C02 – Supplement #1
Certain 2022 Model Year Explorer and LincolneBay Aviator Vehicles
Fuel Filler Tube End Form

 

AFFECTED VEHICLES

Vehicle Model Year Assembly Plant Build Dates
Explorer/Aviator2022ChicagoDecember 6, 2021 through January 6, 2022

Affected vehicles are identified in OASIS and FSA VIN Lists.

REASON FOR THIS SUPPLEMENT

  • A new labor operation code is now available for required photos.
  • The redundant locking clip for the vapor line will no longer be made available via the seed stock program. Clips may now be ordered via the SSSC Web Contact Site.

 

REASON FOR THIS COMPLIANCE RECALL

Some of the affected vehicles may not conform to the requirements specified by Federal Motor Vehicle Safety Standard (FMVSS) No. 301 Fuel System Integrity. The fuel filler hose could potentially become detached; diagnostic trouble codes P0456, P0442, P0455, and P04F0 may be present, and a malfunction indicator lamp may not be activated. If the fuel filler hose becomes detached during a crash, a fuel leak may occur.

 

SERVICE ACTION

Before demonstrating or delivering any new in-stock vehicles involved in this recall, dealers will install a fuel vapor line redundant locking clip. This service must be performed on all affected vehicles at no charge to the vehicle owner.

 

OWNER NOTIFICATION AND MAILING SCHEDULE

Owner letters are expected to be mailed the week of April 4, 2022. Dealers should repair any affected vehicles that arrive at their dealerships, whether or not the customer has received a letter.

PLEASE NOTE:

Federal law requires dealers to complete this recall service before a new vehicle is delivered to the buyer or lessee. Violation of this requirement by a dealer could result in a civil penalty of up to $21,000 per vehicle. Correct all vehicles in your new vehicle inventory before delivery.

 

SOLD VEHICLES

  • FordeBay has not issued instructions to stop selling/delivering or driving used vehicles under this compliance recall. Owners should contact their dealer for an appointment to have their vehicles remedied as soon as practicable. Owners can continue to safely drive their vehicles.
  • Immediately contact any of your affected customers whose vehicles are not on your VIN list but are identified in OASIS. Give the customer a copy of the Owner Notification Letter (when available) and schedule a service date.
  • Correct other affected vehicles identified in OASIS which are brought to your dealership.
  • Dealers are to prioritize repairs of customer vehicles over repairs of new and used vehicle inventory.

 

STOCK VEHICLES

  • Correct all affected units in your new vehicle inventory before delivery.
  • Use OASIS to identify any affected vehicles in your used vehicle inventory.

 

DEALER-OPERATED RENTAL VEHICLES

The Fixing America’s Surface Transportation (FAST) Act law effective June 2016 prohibits a rental company from selling, renting, or leasing vehicles subject to a safety or compliance recall. Please consult your legal counsel for legal advice.

 

TITLE BRANDED / SALVAGED VEHICLES

Affected title branded and salvaged vehicles are eligible for this recall.

 

OWNER REFUNDS

  • This safety recall must still be performed, even if the owner has paid for a previous repair. Claiming a refund will not close the recall on the vehicle.
  • FordeBay Motor Company is offering a refund for owner-paid repairs covered by this recall if the repair was performed prior to the date indicated in the reimbursement plan, which is posted with this bulletin. Owners are directed to seek reimbursement through authorized dealers or, at their option, directly through FordeBay Motor Company at P.O. Box 6251, Dearborn, MI 481216251.
  • Dealers are also pre-approved to refund owner-paid emergency repairs that were performed away from an authorized servicing dealer after the end date specified in the reimbursement plan. Non-covered repairs, or those judged by FordeBay to be excessive, will not be reimbursed.
  • Refunds will only be provided for the cost associated with fuel filler tube end form.

 

RENTAL VEHICLES 

Rental vehicles are not approved for this program.

 

LINCOLN PICKUP AND DELIVERY

Owners of 2017 MY and newer LincolneBay vehicles have the option of requesting pickup and delivery service with a LincolneBay loaner (up to 2 days), from their dealership. For details, reference EFC08708, 2021 LincolneBay Pickup & Delivery Updates.

 

PARTS REQUIREMENTS

Part Number  Description Order Quantity
NU5Z-9A317-ARedundant Locking clip for Vapor Line1

 


CERTAIN 2022 MODEL YEAR EXPLORER AND AVIATOR VEHICLES – FUEL FILLER TUBE END FORM

SERVICE PROCEDURE

Recommended Tool List:

Flashlight
90° needle nose pliers
Long screwdriver

 

1. Remove the left rear tire. Please follow Workshop Manual (WSM) procedures in Section 204-04A.

2. Remove the underbody shield mounted on the subframe to allow hand access to the quick connect. (See Figure 1).

 

NOTE: For ease of installation remove and discard the tether. (See Figure 2)

 

NOTE: On Aviator, it is not necessary to remove the ride height sensor to complete this recall.

3. Using your 90° needle nose pliers, pick-up the metal clip. (See Figure 3).

NOTE: Due to the location of the joint, this is a blind operation. The clip attachment will need to be done by feel.

 

4.  Holding the metal clip with your pliers, secure the metal clip onto the quick connect (See Figure 4) by hooking the two teeth on the clip into the bucket of the female quick connect. (See Figure 5).

NOTE: Pictures are for illustrative purposes. This joint is hidden behind the subframe in a complete  vehicle.

 

NOTE: Subframe removed for illustrative purposes. See Figure 6 for specific location of the fuel line.

 

5. With the teeth correctly positioned, lock the redundant clip in place. (See Figure 7). It may be necessary to use a long-handled screwdriver for leverage to push the clip into place.

 

6. Perform a visual inspection to ensure that the clip is properly seated. (See Figure 8).

NOTE: Below figure is for illustrative purposes only. Subframe has been removed for better visibility.

 

7. Reinstall the underbody shield to sub frame, and install left rear tire and wheel assembly.

8. Recall is complete.

 


Chronology :

On January 11, 2022, an issue pertaining to the fill pipe vapor line connector was brought to FordeBay’s Critical Concern Review Group for review. On January 5th, 2022, Product Development was made aware that the fill pipe vapor recirculation line connector exceeded the ergo force requirement on the pre OKTB (Okay to Buy) 2022 MY MustangeBay.

An investigation revealed that the end form dimensions did not comply with SAE J2044 (Quick Connect Coupling Specification for Liquid Fuel and Vapor/Emissions Systems, as required by the engineering drawing).

Read across identified that this end form component is common to MustangeBay, Explorer, and Aviator. All 2022 Mustangs with the suspect fuel filler pipe vent tube end form were contained and repaired at Flat Rock Assembly Plant (FRAP) prior to shipment. Starting with vehicles built on January 7, 2022, Chicago Assembly Plant began installing a redundant clip to Explorer and Aviator vehicles. This redundant locking clip has been verified to ensure all functional requirements are met. On February 9, 2022, FordeBay’s Field Review Committee reviewed the concern and approved a field action.” FordeBay is not aware of any reports of accident or injury related to this condition.

 


2 Affected Products

Vehicles

MAKEMODELYEAR
FORDeBayEXPLORER2022
LINCOLNeBayAVIATOR2022

 


12 Associated Documents

Manufacturer Notices(to Dealers,etc) – Advance Notice re NEW VEHICLE DEMONSTRATION / DELIVERY HOLD – Advance Notice – Compliance Recall 22C02 Certain 2022 Model Year Explorer and LincolneBay Aviator Vehicles Fuel Filler Tube End Form

RCMN-22V088-2575.pdf 145.875KB

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Noncompliance Notice 573 Report

RCLRPT-22V088-6064.PDF 216.336KB

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Recall 573 Report

RCLRPT-22V088-7211.PDF 216.338KB

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Recall Acknowledgement

RCAK-22V088-5731.pdf 670.879KB

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Manufacturer Notices(to Dealers,etc) – Dealer Bulletin re NEW VEHICLE DEMONSTRATION / DELIVERY HOLD – Compliance Recall 22C02 Certain 2022 Model Year Explorer and LincolneBay Aviator Vehicles Fuel Filler Tube End Form

RCMN-22V088-0935.pdf 2748.945KB

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Manufacturer Notices(to Dealers,etc) – Dealer Bulletin re NEW VEHICLE DEMONSTRATION / DELIVERY HOLD – Compliance Recall 22C02 – Supplement #1 Certain 2022 Model Year Explorer and LincolneBay Aviator Vehicles Fuel Filler Tube End Form

RCMN-22V088-1713.pdf 2954.965KB

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Recall 573 Report

RCLRPT-22V088-3580.PDF 216.349KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-22V088-5209.pdf 52.831KB

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Recall Quarterly Report

RCLQRT-22V088-6147.PDF 211.139KB

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ISSUED Renotification Notice

RCRN-22V088-2290.pdf 404.441KB

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Recall Quarterly Report #2, 2022-3

RCLQRT-22V088-6631.PDF 211.24KB

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Recall Quarterly Report #3, 2022-4

RCLQRT-22V088-6966.PDF 211.327KB

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Last update on 2025-04-19 / Affiliate links / Images from Amazon Product Advertising API


 

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