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February 16, 2022 NHTSA CAMPAIGN NUMBER: 22V083000
Passenger Knee Air Bag May Deploy Improperly
An improper air bag deployment can increase the risk of injury during a crash.
NHTSA Campaign Number: 22V083
Manufacturer Ford Motor Company
Components AIR BAGS
Potential Number of Units Affected 327
Summary
Ford Motor Company (Ford) is recalling certain 2021-2022 Mustang vehicles. An insufficient weld on the front passenger knee air bag may result in an improper air bag deployment.
Remedy
Dealers will replace the front passenger knee air bag, free of charge. Owner notification letters were mailed on March 8, 2022. Owners may contact Ford customer service at 1-866-436-7332. Ford’s number for this recall is 22S07.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Check if your Vehicle has a Recall
AFFECTED VEHICLES
Vehicle | Model Year | Assembly Plant | Build Dates |
Mustang | 2021-2022 | Flat Rock | August 23, 2021 through September 21, 2021 |
REASON FOR THIS SAFETY RECALL
In some of the affected vehicles, it is possible there are inadequate plastic welds between components of the front passenger knee air bag module bladder. If the front passenger knee airbag weld integrity is compromised during deployment, it may not provide design intent occupant knee restraint and increase the risk of injury during a crash event that necessitates knee airbag deployment.
SERVICE ACTION
Before demonstrating or delivering any new in-stock vehicles involved in this recall, dealers are to replace the front passenger knee airbag module. This service must be performed on all affected vehicles at no charge to the vehicle owner.
OWNER NOTIFICATION AND MAILING SCHEDULE
Owner letters are expected to be mailed the week of March 7, 2022. Dealers should repair any affected vehicles that arrive at their dealerships, whether or not the customer has received a letter.
PLEASE NOTE:
Federal law requires dealers to complete this recall service before a new vehicle is delivered to the buyer or lessee. Violation of this requirement by a dealer could result in a civil penalty of up to $21,000 per vehicle. Correct all vehicles in your new vehicle inventory before delivery.
SOLD VEHICLES
- Ford has not issued instructions to stop selling/delivering or driving used vehicles under this safety recall. Owners should contact their dealer for an appointment to have their vehicles remedied as soon as practicable. Owners can continue to safely drive their vehicles.
- Immediately contact any of your affected customers whose vehicles are not on your VIN list but are identified in OASIS. Give the customer a copy of the Owner Notification Letter (when available) and schedule a service date.
- Correct other affected vehicles identified in OASIS which are brought to your dealership.
- Dealers are to prioritize repairs of customer vehicles over repairs of new and used vehicle inventory.
STOCK VEHICLES
- Correct all affected units in your new vehicle inventory before delivery.
- Use OASIS to identify any affected vehicles in your used vehicle inventory.
DEALER-OPERATED RENTAL VEHICLES
The Fixing America’s Surface Transportation (FAST) Act law effective June 2016 prohibits a rental company from selling, renting or leasing vehicles subject to a safety or compliance recall. Please consult your legal counsel for legal advice.
TITLE BRANDED / SALVAGED VEHICLES
Affected title branded and salvaged vehicles are eligible for this recall.
OWNER REFUNDS
- This safety recall must still be performed, even if the owner has paid for a previous repair. Claiming a refund will not close the recall on the vehicle.
- Ford Motor Company is offering a refund for owner-paid repairs covered by this recall if the repair was performed prior to the date indicated in the reimbursement plan, which is posted with this bulletin. Owners are directed to seek reimbursement through authorized dealers or, at their option, directly through Ford Motor Company at P.O. Box 6251, Dearborn, MI 481216251.
- Dealers are also pre-approved to refund owner-paid emergency repairs that were performed away from an authorized servicing dealer after the end date specified in the reimbursement plan. Non-covered repairs, or those judged by Ford to be excessive, will not be reimbursed.
- Refunds will only be provided for the cost associated with front passenger knee airbag module replacement.
RENTAL VEHICLES
Rental vehicles are not approved for this program.
PARTS
Part Number | Description | Order Quantity | Claim Quantity |
KR3Z-63060T10-BC | Passenger knee air bag module | 1 | 1 |
CERTAIN 2021 MODEL YEAR MUSTANG VEHICLES – FRONT PASSENGER KNEE AIRBAG MODULE REPLACEMENT
SERVICE PROCEDURE
1. Remove and replace the passenger knee airbag. Please follow the Workshop Manual (WSM) procedure in Section 501-20B.
Date of Submission: 2/16/2022
FSA #22S07 – Certain 2021 and 2022 model year Ford Mustang vehicles – Front Passenger Knee Airbag Weld Separation
Chronology
On September 28, 2021, the Critical Concern Review Group (CCRG) reviewed a report of a front passenger knee airbag that exhibited weld separation between the bladder and outer door during testing being conducted related to a previous anomaly (weld separation between the bladder and inner door).
The concern was identified by the front passenger knee airbag supplier, Faurecia, on September 20, 2021, after heat aging 25 passenger knee airbags and deploying at cold temperature (-20C). One knee airbag exhibited weld separation between the bladder and outer door resulting in loss of pressure within the bladder. The remaining 24 knee airbags performed per design intent. An additional 3 heat aged knee airbags were deployed at ambient temperature in linear impact testing resulting in acceptable performance.
October – November 2021 – Supplier Technical Assistance (STA) team conducted root cause analysis for the weld separation. Based upon elimination of all unique potential root causes, the team concluded that the cause of the weld failure was related to the original anomaly, weld separation between the bladder and inner door. The root cause for the original anomaly was a set up issue on the knee airbag hot plate welder during a tool changeover on August 20, 2021. On August 24, 2021, Faurecia reset process parameters and conducted weld testing to confirm proper weld strength. The front passenger knee airbags produced at Faurecia between August 20, 2021 and August 24, 2021 are considered suspect.
Full traceability between the front passenger knee airbag inflator serial numbers and the vehicle VIN’s enabled the team to determine the suspect vehicle population that escaped Ford assembly plant.
December 2021 – Vehicle level Computer Aided Engineering (CAE) was conducted by Ford’s Vehicle Crash Safety team simulating the concern in an unbelted frontal crash mode. The results indicated a small kinematic difference in head positioning during the event.
January 2022 – CCRG determined that while the CAE resulted in a small kinematic effect to occupant, the concern may represent an increased risk to occupant safety as the deployment does not meet design intent.
On February 9, 2022, Ford’s Field Review Committee reviewed the concern and approved a field action.
Ford is not aware of any reports of accident or injury related to this condition.
2 Affected Products
Vehicle
MAKE | MODEL | YEAR |
FORD | MUSTANG | 2021-2022 |
10 Associated Documents
Recall 573 Report
RCLRPT-22V083-6677.PDF 213.831KB
Defect Notice 573 Report
RCLRPT-22V083-8397.PDF 213.82KB
Recall Acknowledgement
RCAK-22V083-9726.pdf 677.448KB
Miscellaneous Document – Chronology of Defect
RMISC-22V083-8093.pdf 13.331KB
Manufacturer Notices(to Dealers,etc) – Dealer Bulletin re NEW VEHICLE DEMONSTRATION / DELIVERY HOLD – Safety Recall 22S07 Certain 2021-2022 Model Year Mustang Vehicles Passenger Knee Airbag Module Replacement
RCMN-22V083-8473.pdf 251.333KB
ISSUED Owner Notification Letter(Part 577)
RCONL-22V083-0351.pdf 52.126KB
ISSUED Renotification Notice
RCRN-22V083-8002.pdf 549.076KB
Recall Quarterly Report #2, 2022-2
RCLQRT-22V083-2006.PDF 211.24KB
Recall Quarterly Report #3, 2022-3
RCLQRT-22V083-8743.PDF 211.325KB
Recall Quarterly Report #4, 2022-4
RCLQRT-22V083-9491.PDF 211.434KB
Latest Recalls Documents
https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V083&docType=RCL
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SEOCONTENT-START
July, 2022 * * * IMPORTANT SAFETY RECALL REMINDER * * * According to our records, your 2021 Mustang has not had necessary safety recall repairs made. We urge you to have the free repair performed at your local dealership as soon as possible. Recall Number and Description: 22S07 – Actove Glove Box Weld Separation What is the issue? On your vehicle, inadequate plastic welds may be present between components of the front passenger knee airbag module. If the front passenger knee airbag weld integrity is compromised, it may result in inadequate occupant knee restraint and increase the risk of injury during a crash event that necessitates knee airbag deployment. If you have questions or concerns, please contact our Ford Customer Relationship Center at 1-866-436-7332. If you wish to contact us through the Internet, our address is: ford.com/support. Thank you for your attention to this very important matter. Julio de, 2022 * * * RECORDATORIO IMPORTANTE PROGRAMA DE SEGURIDAD * * * SegUR nuestros registros, no se realizaron en sur 2021 Mustang las reparaciones necesarias correspondientes a la campaña de seguridad. Le solicitamos que realice esta reparación gratuita en su distribuidor local lo antes posible. Número y descripción de la campaña: 22S07 – Separación de la soldadura de la guantera Actove ¿Cuál es el problema? Es posible que en su vehículo existan soldaduras de plástico inadecuadas entre los componentes del módulo de la bolsa de aire de rodillas del pasajero delantero. Si la integridad de la soldadura de la bolsa de aire de rodillas del pasajero delantero se ve comprometida, la sujeción de las rodillas del ocupante podría ser inadecuada, lo cual aumenta el riesgo de sufrir lesiones durante un evento de choque que necesite el despliegue de la bolsa de aire de rodillas. Si tiene dudas o preguntas, comuníquese con nuestro Centro de Relación con Clientes Ford al 1-866-436-7332. Si desea ponerse en contacto con nosotros a través de Internet, nuestra dirección es: ford.com/support. Gracias por su atenciic en este asunto sumamente importante. © Copyright 2022 Ford Motor Company 1 of 2 000000000000119 / 237 / 119 SEE OTHER SIDE FOR OPENING INSTRUCTIONS SEE OTHER SIDE FOR OPENING INSTRUCTIONS REMOVE THESE SIDE EDGES FIRST THEN FOLD, CREASE AND TEAR THIS STUB ALONG PERFORATION REMOVE THESE SIDE EDGES FIRST THEN FOLD, CREASE AND TEAR THIS STUB ALONG PERFORATION P.O. BOX 1904 DEARBORN, MI 48121-1904 Presorted STD US Postage PAID R K C 0051457 A / 000000000000119 / 119 ùù
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March 2022 Ford Motor Company Ford Customer Service Division P. O. Box 1904 Dearborn, Michigan 48121 1904 * * * IMPORTANT SAFETY RECALL * * * Safety Recall Notice 22S07 / NHTSA Recall 22V083 2021 Mustang Your Vehicle Identification Number (VIN): This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. Ford Motor Company has decided that a defect which relates to motor vehicle safety exists in your vehicle, with the VIN shown above. We apologize for this situation and want to assure you that, with your assistance, we will correct this condition. Our commitment, together with your dealer, is to provide you with the highest level of service and support. What is the issue? On your vehicle, inadequate plastic welds may be present between components of the front passenger knee airbag module. What is the risk? If the front passenger knee airbag weld integrity is compromised, it may result in inadequate occupant knee restraint and increase the risk of injury during a crash event that necessitates knee airbag deployment. What will Ford and your dealer do? Ford Motor Company has authorized your dealer to replace the passenger knee airbag free of charge (parts and labor). How long will it take? The time needed for this repair is less than one-half day. However, due to service scheduling requirements, your dealer may need your vehicle for a longer period of time. What should you do? Please call your dealer without delay and request a service date for Recall 22S07. Provide the dealer with your VIN, which is printed near your name at the beginning of this letter. Ford has not issued instructions to stop driving your vehicle under this safety recall. You should contact your dealer for an appointment to have your vehicle remedied as soon as practicable. You can continue to safely drive your vehicle. If you do not already have a servicing dealer, you can access ford.com/support for dealer addresses, maps, and driving instructions. Ford Motor Company wants you to have this safety recall completed on your vehicle. The vehicle owner is responsible for making arrangements to have the work completed. Please note: Federal law requires that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within ten days. NOTE: You can receive information about Recalls and Customer Satisfaction Programs through our FordPass App. The app can be downloaded through the App Store or Google Play. In addition there are other features such as reserving parking in certain locations and controlling certain functions on your vehicle (lock or unlock doors, remote start) if it is equipped to allow control. © Copyright 2022 Ford Motor Company 01517 22S07/DTB122S071 1 of 4 A/1/000001/1 771526025255 A/1/000001/1 JOHN A. SAMPLE 123 SAMPLE ST SAMPLE CITY, MI 12345-6789 COVID-19 (CORONAVIRUS) Ford dealerships have implemented enhanced protocols to ensure both your safety and the safety of dealership employees. This includes specific procedures for cleaning and disinfecting customer vehicles before and after each vehicle is serviced. In most places, vehicle service has been deemed a critical service. Please contact your local dealer to confirm current service hours. For more information on how Ford and your local dealer are working hard to keep you on the road during these challenging times, please visit ford.com/support. What if you no longer own this vehicle? If you no longer own this vehicle, and have an address for the current owner, please forward this letter to the new owner. You received this notice because government regulations require that notification be sent to the last known owner of record. Our records are based primarily on state registration and title data, which indicate that you are the current owner. Have you previously paid for this repair? If you have previously paid for a repair that addresses the issue described in this letter, you still need to have this recall performed to ensure the correct front passenger knee airbag module was used. You may be eligible for a refund of previously paid repairs. Refunds will only be provided for service related to front passenger knee airbag module replacement. To verify eligibility and expedite reimbursement, give your paid original receipt to your dealer. Refund requests may also be sent directly to Ford Motor Company. To request your refund from Ford, send the refund request with all required documentation, including your original repair receipt (no photocopies), to Ford Motor Company at P.O. Box 6251, Dearborn, Michigan 48121-6251. Refund requests mailed to this address may take up to 60 days to process. Your original receipt will be returned to you. Detailed information regarding eligibility for Ford’s reimbursement program and documentation requirements may be obtained by contacting the Ford Customer Relationship Center at 1-866-436-7332. Can we assist you further? If you have difficulties getting your vehicle repaired promptly and without charge, please contact your dealership’s Service Manager for assistance. RETAIL OWNERS: If you have questions or concerns, please contact our Ford Customer Relationship Center at 1-866-436-7332 and one of our representatives will be happy to assist you. If you wish to contact us through the Internet, our address is: ford.com/support. For the hearing impaired call 1-800-232-5952 (TDD). Representatives are available Monday through Friday: 8:00AM – 8:00PM (Eastern Time). FLEET OWNERS: If you have questions or concerns, please contact our Fleet Customer Information Center at 1-800-34-FLEET, choose Option #3, and one of our representatives will be happy to assist you. If you wish to contact us through the Internet, our address is: fleet.ford.com. Representatives are available Monday through Friday: 8:00AM – 8:00PM (Eastern Time). If you are still having difficulty getting your vehicle repaired in a reasonable time or without charge, you may write the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Ave. S.E., Washington, D.C. 20590 or call the toll free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153) or go to safercar.gov. Reference NHTSA Safety Recall 22V083. Thank you for your attention to this important matter. Ford Customer Service Division © Copyright 2022 Ford Motor Company 01517 22S07/DTB122S071 2 of 4 A/2/000001/1 * * * CAMPAÑA DE SEGURIDAD IMPORTANTE * * * Aviso de campaña de seguridad 22S07 / Campaña 22V083 de la NHTSA 2021 Mustang Número de identificación del vehículo (VIN): Este aviso se le envía de acuerdo con la Ley Nacional de Seguridad y Tránsito de Vehículos de los EE. UU. Ford Motor Company ha determinado que existe un defecto relacionado con la seguridad de su vehículo, con el VIN que aparece más arriba. Lamentamos esta situación y deseamos asegurarle que, con su ayuda, corregiremos el problema. Nuestro compromiso, junto con el de su distribuidor, es ofrecerle servicio y apoyo de alto nivel. ¿Cuál es el problema? Es posible que en su vehículo existan soldaduras de plástico inadecuadas entre los componentes del módulo de la bolsa de aire de rodillas del pasajero delantero. ¿Qué riesgo existe? Si la integridad de la soldadura de la bolsa de aire de rodillas del pasajero delantero se ve comprometida, la sujeción de las rodillas del ocupante podría ser inadecuada, lo cual aumenta el riesgo de sufrir lesiones durante un evento de choque que necesite el despliegue de la bolsa de aire de rodillas. ¿Qué medidas adoptarán Ford y su distribuidor? Ford Motor Company ha autorizado a su distribuidor a reemplazar la bolsa de aire de rodillas del pasajero sin costo alguno (piezas y mano de obra). ¿Cuánto tiempo tomará? El tiempo necesario para reparar será menos de medio día. Sin embargo, debido a los requisitos de planificación de servicio, es posible que su distribuidor tarde un poco más. ¿Qué debe hacer? Llame de inmediato al distribuidor y solicite una cita de servicio para realizar la campaña 22S07. Proporcione el VIN a su distribuidor, el cual está impreso debajo de sus datos al comienzo de esta carta. Para esta campaña de seguridad, Ford no ha emitido instrucciones de no manejar el vehículo. Deberá ponerse en contacto con su distribuidor a fin de programar una cita para solucionar este problema lo más pronto posible. Puede continuar manejando su vehículo con seguridad. Si aún no tiene un distribuidor para realizar el servicio, puede acceder a ford.com/support para conocer las direcciones de los distribuidores, ver mapas y obtener las instrucciones para llegar. Ford Motor Company le recomienda realizar esta campaña de seguridad en su vehículo. El propietario del vehículo es responsable de realizar los arreglos para llevar a cabo el trabajo. Tenga presente que: La ley federal exige que los arrendadores de vehículos que reciban este aviso de campaña envíen una copia del mismo al arrendatario en un plazo de diez días. NOTA: Puede recibir información sobre las campañas y los programas de satisfacción del cliente a través de la aplicación FordPass. La aplicación se puede descargar a través de App Store o Google Play. Adicionalmente, existen otras funciones como reserva de estacionamientos en determinados lugares, además de control de ciertas funciones en el vehículo (bloqueo o desbloqueo de puertas, arranque remoto) si así está equipado para permitir el control. 3 of 4 A/3/000001/1 01517 22S07/DTB122S071 Marzo de 2022 Ford Motor Company División de Servicio al Cliente de Ford P. O. Box 1904 Dearborn, Michigan 48121 © Copyright 2022 Ford, División de Servicio al Cliente 771526025255 A/3/000001/1 JOHN A. SAMPLE 123 SAMPLE ST SAMPLE CITY, MI 12345-6789 COVID-19 (CORONAVIRUS) Los distribuidores Ford han implementado protocolos mejorados con el fin de asegurar tanto su seguridad como la de los empleados de los diferentes distribuidores. Esto incluye procedimientos específicos de limpieza y desinfección antes y después de realizar servicio en cada uno de los vehículos de nuestros clientes. En la mayoría de los lugares, la atención de vehículos se ha considerado un servicio esencial. Póngase en contacto con su distribuidor local para confirmar las horas de servicio actuales. Para obtener más información sobre cómo Ford y su distribuidor local están trabajando arduamente para mantenerlo en las calles durante estos tiempos difíciles, visite ford.com/support. ¿Qué pasa si usted ya no es el propietario del vehículo? Si usted ya no es el propietario del vehículo y tiene la dirección del propietario actual, le solicitamos que le reenvíe esta carta. Usted recibió este aviso porque las regulaciones del gobierno exigen el envío de notificaciones al propietario conocido más reciente del registro. Nuestros registros se basan principalmente en datos estatales y de propiedad, que indican que usted es el propietario actual del vehículo. ¿Ha pagado anteriormente por esta reparación? Si ha pagado previamente por una reparación que resuelve el problema descrito en esta carta, igualmente deberá realizar esta campaña a fin de asegurarse de que se haya utilizado el módulo correcto de la bolsa de aire de rodillas del pasajero delantero. Es posible que cumpla con los requisitos para recibir un reembolso por las reparaciones pagadas previamente. Los reembolsos solo se ofrecerán por servicios relacionados con el reemplazo del módulo de la bolsa de aire de rodillas del pasajero delantero. Para comprobar si cumple con los requisitos y agilizar el reembolso, proporcione el recibo de pago original a su distribuidor. También puede enviar las solicitudes de reembolso directamente a Ford Motor Company. Para solicitar un reembolso a Ford, envíe la solicitud con toda la documentación requerida, incluido el recibo original de la reparación (no envíe fotocopias), a Ford Motor Company, P.O. Box 6251, Dearborn, Michigan 48121-6251. El procesamiento de las solicitudes de reembolso enviadas a esta dirección puede tardar hasta 60 días. Su recibo original le será regresado. Comuníquese con el Centro de Relación con Clientes al 1-866-436-7332 para obtener información detallada relacionada con el programa de reembolso de Ford y los requisitos de documentación. ¿Podemos hacer algo más por usted? Si tiene problemas para reparar de inmediato su vehículo y sin costo alguno, comuníquese con el Gerente de Servicio de su distribuidor para solicitar ayuda. PROPIETARIOS MINORISTAS: Si tiene dudas o preguntas, comuníquese con nuestro Centro de Relación con Clientes Ford al 1-866-436-7332 y uno de nuestros representantes con gusto lo atenderá. Si desea comunicarse con nosotros a través de Internet, nuestra dirección es: ford.com/support. Las personas con problemas de audición pueden llamar al 1-800-232-5952 (TDD). Los representantes atienden de lunes a viernes, de 8:00 a.m. a 8:00 p.m. (hora del este). PROPIETARIOS DE FLOTAS: Si tiene dudas o preguntas, comuníquese con nuestro Centro de Información a Clientes de flotas al 1-800-34-FLEET, elija la opción n.° 3 y uno de nuestros representantes con gusto lo atenderá. Si desea comunicarse con nosotros a través de Internet, nuestra dirección es: fleet.ford.com. Los representantes atienden de lunes a viernes, de 8:00 a.m. a 8:00 p.m. (hora del este). Si aun así tiene problemas para reparar su vehículo en un periodo de tiempo razonable o sin costo, puede escribir al Administrador de National Highway Traffic Safety Administration, 1200 New Jersey Ave. S.E., Washington, D.C. 20590, llamar a la Línea directa de seguridad vehicular al 1-888-327-4236 (TTY: 1-800-424-9153) o visitar safercar.gov. Referencia: Campaña de seguridad 22V083 de la NHTSA. Gracias por su atención en este asunto sumamente importante. Ford, División de Servicio al Cliente 4 of 4 A/4/000001/1 01517 22S07/DTB122S071 © Copyright 2022 Ford, División de Servicio al Cliente
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Copyright 2022 Ford Motor Company David J. Johnson Ford Motor Company Director P. O. Box 1904 Service Engineering Operations Dearborn, Michigan 48121 Ford Customer Service Division February 17, 2022 TO: All U.S. Ford and Lincoln Dealers SUBJECT: NEW VEHICLE DEMONSTRATION / DELIVERY HOLD – Safety Recall 22S07 Certain 2021-2022 Model Year Mustang Vehicles Front Passenger Knee Airbag Module Replacement AFFECTED VEHICLES Vehicle Model Year Assembly Plant Build Dates Mustang 2021-2022 Flat Rock August 23, 2021 through September 21, 2021 Affected vehicles are identified in OASIS and FSA VIN Lists. REASON FOR THIS SAFETY RECALL In some of the affected vehicles, it is possible there are inadequate plastic welds between components of the front passenger knee air bag module bladder. If the front passenger knee airbag weld integrity is compromised during deployment, it may not provide design intent occupant knee restraint and increase the risk of injury during a crash event that necessitates knee airbag deployment. SERVICE ACTION Before demonstrating or delivering any new in-stock vehicles involved in this recall, dealers are to replace the front passenger knee airbag module. This service must be performed on all affected vehicles at no charge to the vehicle owner. OWNER NOTIFICATION MAILING SCHEDULE Owner letters are expected to be mailed the week of March 7, 2022. Dealers should repair any affected vehicles that arrive at their dealerships, whether or not the customer has received a letter. PLEASE NOTE: Federal law requires dealers to complete this recall service before a new vehicle is delivered to the buyer or lessee. Violation of this requirement by a dealer could result in a civil penalty of up to $21,000 per vehicle. Correct all vehicles in your new vehicle inventory before delivery. ATTACHMENTS Attachment I: Administrative Information Attachment II: Labor Allowances and Parts Ordering Information Attachment III: Technical Information Owner Notification Letters Recall Reimbursement Plan Copyright 2022 Ford Motor Company QUESTIONS & ASSISTANCE For questions and assistance, contact the Special Service Support Center (SSSC) via the SSSC Web Contact Site. The SSSC Web Contact Site can be accessed through the Professional Technician System (PTS) website using the SSSC link listed at the bottom of the OASIS VIN report screen or listed under the SSSC tab. Sincerely, David J. Johnson Copyright 2022 Ford Motor Company ATTACHMENT I Page 1 of 2 NEW VEHICLE DEMONSTRATION / DELIVERY HOLD – Safety Recall 22S07 Certain 2021-2022 Model Year Mustang Vehicles Front Passenger Knee Airbag Module Replacement OASIS ACTIVATION OASIS will be activated on February 17, 2022. FSA VIN LISTS ACTIVATION FSA VIN Lists will be available through https://web.fsavinlists.dealerconnection.com on February 17, 2022. Owner names and addresses will be available by March 25, 2022. NOTE: Your FSA VIN Lists may contain owner names and addresses obtained from motor vehicle registration records. The use of such motor vehicle registration data for any purpose other than in connection with this recall is a violation of law in several states, provinces, and countries. Accordingly, you must limit the use of this listing to the follow-up necessary to complete this recall. SOLD VEHICLES Ford has not issued instructions to stop selling/delivering or driving used vehicles under this safety recall. Owners should contact their dealer for an appointment to have their vehicles remedied as soon as practicable. Owners can continue to safely drive their vehicles. Immediately contact any of your affected customers whose vehicles are not on your VIN list but are identified in OASIS. Give the customer a copy of the Owner Notification Letter (when available) and schedule a service date. Correct other affected vehicles identified in OASIS which are brought to your dealership. Dealers are to prioritize repairs of customer vehicles over repairs of new and used vehicle inventory. STOCK VEHICLES Correct all affected units in your new vehicle inventory before delivery. Use OASIS to identify any affected vehicles in your used vehicle inventory. DEALER-OPERATED RENTAL VEHICLES The Fixing America’s Surface Transportation (FAST) Act law effective June 2016 prohibits a rental company from selling, renting or leasing vehicles subject to a safety or compliance recall. Please consult your legal counsel for legal advice. TITLE BRANDED / SALVAGED VEHICLES Affected title branded and salvaged vehicles are eligible for this recall. OWNER REFUNDS This safety recall must still be performed, even if the owner has paid for a previous repair. Claiming a refund will not close the recall on the vehicle. Ford Motor Company is offering a refund for owner-paid repairs covered by this recall if the repair was performed prior to the date indicated in the reimbursement plan, which is posted with this bulletin. Owners are directed to seek reimbursement through authorized dealers or, at their option, directly through Ford Motor Company at P.O. Box 6251, Dearborn, MI 48121- 6251. Copyright 2022 Ford Motor Company ATTACHMENT I Page 2 of 2 NEW VEHICLE DEMONSTRATION / DELIVERY HOLD – Safety Recall 22S07 Certain 2021-2022 Model Year Mustang Vehicles Front Passenger Knee Airbag Module Replacement OWNER REFUNDS (continued) Dealers are also pre-approved to refund owner-paid emergency repairs that were performed away from an authorized servicing dealer after the end date specified in the reimbursement plan. Non-covered repairs, or those judged by Ford to be excessive, will not be reimbursed. Refunds will only be provided for the cost associated with front passenger knee airbag module replacement. RENTAL VEHICLES Rental vehicles are not approved for this program. ADDITIONAL REPAIR (LABOR TIME AND/OR PARTS) Additional repairs identified as necessary to complete the FSA should be managed as follows: For related damage and access time requirements, refer to the Warranty and Policy Manual / Section 6 – Ford & Lincoln Program Policies / General Information & Special Circumstances for FSA’s / Related Damage. For vehicles within new vehicle bumper-to-bumper warranty coverage, no SSSC approval is required, although related damage must be on a separate repair line with the “Related Damage” radio button checked. o Ford vehicles – 3 years or 36,000 miles For vehicles outside new vehicle bumper-to-bumper warranty coverage, submit an Approval Request to the SSSC Web Contact Site prior to completing the repair. CLAIMS PREPARATION AND SUBMISSION Claim Entry: Enter claims using Dealer Management System (DMS) or One Warranty Solution (OWS) online. o When entering claims, select claim type 31: Field Service Action. The FSA number 22S07 is the sub code. o For additional claims preparation and submission information, refer to the Recall and Customer Satisfaction Program (CSP) Repairs in the OWS User Guide. Related Damage/Additional labor and/or parts: Must be claimed as Related Damage on a separate repair line from the FSA with same claim type and sub code as described in Claim Entry above. IMPORTANT: Click the Related Damage Indicator radio button. Refunds: Submit refunds on a separate repair line. – Program Code: 22S07 – Misc. Expense: ADMIN – Misc. Expense: REFUND – Misc. Expense: 0.2 Hrs. o Multiple refunds should be submitted on one repair line and the invoice details for each repair should be detailed in the comments section of the claim. Copyright 2022 Ford Motor Company ATTACHMENT II Page 1 of 2 NEW VEHICLE DEMONSTRATION / DELIVERY HOLD – Safety Recall 22S07 Certain 2021-2022 Model Year Mustang Vehicles Front Passenger Knee Airbag Module Replacement LABOR ALLOWANCES Description Labor Operation Labor Time Replace the passenger knee air bag 22S07B 0.5 Hours PARTS REQUIREMENTS / ORDERING INFORMATION SSSC Web Contact Site: To place an order for KR3Z-63060T10-BC submit a VIN-specific Part Order contact via the SSSC Web Contact Site. Part Number Description Order Quantity Claim Quantity KR3Z-63060T10-BC Passenger knee air bag module 1 1 Dealers will be notified via a DOES II communication if circumstances warrant a change in part supply strategy and when open ordering resumes. DEALER PRICE For latest prices, refer to DOES II. PARTS RETENTION, RETURN, & SCRAPPING Follow the provisions of the Warranty and Policy Manual, Section 1 – WARRANTY PARTS RETENTION AND RETURN POLICIES. If a replaced part receives a scrap disposition, the part must be scrapped in accordance with all applicable local, state and federal environmental protection and hazardous material regulations. Federal law prohibits selling motor vehicle parts or components that are under safety, compliance, or emissions recall. EXCESS STOCK RETURN Excess stock returned for credit must have been purchased from Ford Customer Service Division in accordance with Policy Procedure Bulletin 4000. REPLACED FSA PARTS INSPECTION AND SIGN OFF Effective March 1st, 2021 all parts replaced as part of an FSA repair with a repair order open date of March 1st 2021 or later must be inspected and signed off on the repair order by a member of your dealers fixed operations management team or an employee the task has been delegated to. If the task is to be delegated to a non-management employee, the employee needs to be someone other than the technician who completed the repair and needs to understand the importance of completing this task consistently and accurately. All parts replaced as part of an FSA repair should be returned to the parts department following the Warranty Parts Retention and Return Policies. Inspect the replaced parts to verify the FSA repair was completed. If the FSA repair is found to be complete, the designated employee signs the repair order line or parts return stamp area (electronic or hand signed) for the FSA repair indicating the parts were inspected and validated to have been replaced. Copyright 2022 Ford Motor Company ATTACHMENT II Page 2 of 2 NEW VEHICLE DEMONSTRATION / DELIVERY HOLD – Safety Recall 22S07 Certain 2021-2022 Model Year Mustang Vehicles Front Passenger Knee Airbag Module Replacement REPLACED FSA PARTS INSPECTION AND SIGN OFF (continued) After the parts have been inspected, they should be handled based on the guidance in the parts status report in the Online Warranty System (Hold, Return, CORE, Scrap, etc.). This process is subject to review during warranty audits for FSA repairs with a repair order open date of March 1st, 2021 or later. Any eligible FSA claims requiring parts replacement, found not to have been inspected and signed off during a warranty audit will be subject to chargeback and consideration for enrollment into the Dealer Incomplete Recall Repair Process. Note: Other approvals (electronic or handwritten) for add-on repair lines, dealer owned vehicle repairs, and repeat repairs do not qualify as FSA parts inspection approvals. The post repair FSA parts inspection process (electronic or handwritten) is independent from other warranty approval requirements. The approval by the designated employee implies that the FSA parts were found to be replaced and must be able to be clearly identified on the Repair Order. If multiple FSA’s require approval on a single Repair Order, each applicable occurrence will require individual post repair approval by the designated employee. ATTACHMENT III PAGE 1 OF 1 SAFETY RECALL 22S07 CPR © 2022 FORD MOTOR COMPANY DEARBORN, MICHIGAN 48121 02/2022 CERTAIN 2021 MODEL YEAR MUSTANG VEHICLES – FRONT PASSENGER KNEE AIRBAG MODULE REPLACEMENT SERVICE PROCEDURE 1. Remove and replace the passenger knee airbag. Please follow the Workshop Manual (WSM) procedure in Section 501-20B. Version 04-23-19 Ford Motor Company Recall Reimbursement Plan for 22S07 Ford and Lincoln dealers are in the best position to quickly and efficiently process reimbursement requests. However, federal legislation requires all motor vehicle manufacturers to establish processes through which customers may seek recall reimbursement directly from the manufacturer or from the dealers. Regarding the specific reimbursement plan for Recall # 22S07 owners who have paid for service to remedy the defect or noncompliance must have had that service performed prior to March 25, 2022. After this date, if repairs related to this recall are performed by a non-Ford repair facility in an emergency situation, customers must submit any refund requests through their dealership. As required by this federal regulation, Ford Motor Company submitted the details of its latest General Recall Reimbursement Plan in a letter to the National Highway Traffic Safety Administration (NHTSA) in May 2021. The following is the text of that letter and the Plan: General Recall Reimbursement Plan (As submitted to the NHTSA) Pursuant to the requirements set forth in 49 CFR Part 573 and Part 577 of the Code of Federal Regulations, Ford Motor Company (Ford) is submitting required information pertaining to our general reimbursement plan for the cost of remedies paid for by vehicle owners before they are notified of a related safety recall. Set forth below is Ford’s general plan to reimburse owners and purchasers for costs incurred for remedies in advance of notification of potential safely-related defects or noncompliances pursuant to Part 573.6 (c)(8)(i). This plan has not changed since our February 20, 2019 submission. Reimbursement Notification Ford’s notice to a vehicle owner in accordance with 49 CFR Part 577 will indicate that Ford is offering a refund if the owner paid to have service to remedy the defect or noncompliance prior to a specified ending date. In accordance with Part 573.13 (c)(2), this ending date will be defined as a minimum of ten calendar days after the date on which Ford mailed the last of its Part 577 notifications to owners, and will be indicated in the specific reimbursement plan available to owners for an individual recall. This notice will direct owners to seek eligible reimbursement through authorized dealers or, at their option, directly through Ford at the following address: Ford Motor Company P.O. Box 6251 Dearborn, MI 48121-6251 Ford notes that this rule allows for the identification of a beginning date for reimbursement eligibility. Under the rule, an owner who paid to remedy the defect or noncompliance prior to the identified beginning date would not be eligible for reimbursement. Ford generally has not established such a beginning date for reimbursement eligibility and does not presently anticipate changing this general policy. However, in any case where Ford determines a beginning date is appropriate, Ford will indicate that date in the owner notice. As permitted by 577.11(e), Ford may not include a reimbursement notification when all vehicles are well within the warranty period, subject to approval by the agency. Version 04-23-19 Costs to be Reimbursed For vehicles, reimbursement will not be less than the lesser of: The amount paid by the owner for the remedy that specifically addressed and was reasonably necessary to correct the defect or noncompliance that is the subject of the recall, or The cost of parts for the remedy (to be no more than the manufacturer’s list retail price for authorized part(s), plus associated labor at local labor rates, miscellaneous fees (such as disposal of waste) and taxes. For replacement equipment, reimbursement will be the amount paid by the owner for the replacement item (limited by the amount of the retail list price of the defective or noncompliant item that was replaced, plus taxes, where the brand or model purchased by the owner was different than the brand or model that was the subject of the recall). If the item of motor vehicle equipment was repaired, the reimbursement provisions identified above for vehicles will apply. Ford notes that costs incurred by the owner within the period during which Ford’s original or extended warranty would have provided for a free repair of the problem will not be eligible for reimbursement, as provided by Part 573.13 (d)(1). Entities Authorized to Provide Reimbursement Ford will continue to use authorized dealers to reimburse owners under the specific reimbursement plans for a particular recall, and will encourage owners to pursue requests for reimbursement directly through dealers to expedite reimbursement. Ford will also provide a mailing address to which customers can, at their option, send requests for reimbursement directly to Ford, as previously noted. Requests for reimbursement sent directly to Ford may take up to 60 days to process. Whether the owner chooses to pursue reimbursement requests through a dealer or directly through Ford, the owner will be directed to submit the required documentation, upon which reimbursement eligibility will be determined. Required Documentation The reimbursement determination will depend upon the information provided by the customer. Consistent with Part 573.13 (d)(4) the following information must be submitted: Claimant name and address Vehicle make, model, and model year Vehicle identification number (VIN) and, for replacement equipment, a description of such equipment or, for tires, the model, size and TIN (DOT code) Identification of the recall number (either the Ford recall number or the NHTSA recall number) Identification of the owner of the recalled vehicle at the time that the pre-notification remedy was obtained An original receipt for the pre-notification remedy that includes a breakdown of the amount for parts, labor, other costs and taxes, including costs for the replacement item. Where the receipt covers work other than to address the recall or noncompliance, Ford may require the claimant to separately identify costs that are eligible for reimbursement. If the remedy was obtained during the warranty period, documentation indicating that the warranty was not honored or the warranty repair did not correct the problem related to the recall. Failure to submit all of the above information may result in denial of the reimbursement request. Version 04-23-19 Additional Information The Part 577 required owner notice will provide a toll-free telephone number through which specific information about the reimbursement plan can be requested from Ford. This general reimbursement plan will be incorporated into notifications pursuant to Part 573.6 by reference. Information specific to an individual recall also may be incorporated into the Part 573.6 notification.
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-083 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Ford Motor Company Submission Date : FEB 16, 2022 NHTSA Recall No. : 22V-083 Manufacturer Recall No. : 22S07 Manufacturer Information : Manufacturer Name : Ford Motor Company Address : 330 Town Center Drive Suite 500 Dearborn MI 48126-2738 Company phone : 1-866-436-7332 Population : Number of potentially involved : 327 Estimated percentage with defect : 4 % Vehicle Information : Vehicle 1 : 2021-2022 Ford Explorer Vehicle Type : LIGHT VEHICLES Body Style : ALL Power Train : GAS Descriptive Information : Ford’s team reviewed supplier process and maintenance records to determine the population of affected parts. The Ford process is capable of tracing front passenger knee airbag production to the vehicle in which the front passenger knee airbag is installed. Affected vehicles are equipped with suspect front passenger knee airbags. 2021 Ford Explorer – 324 2022 Ford Explorer – 3 Production Dates : AUG 23, 2021 – SEP 21, 2021 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : Affected vehicles were built with a front passenger knee airbag that may have been produced with insufficient welds. An insufficient weld can cause loss of airbag integrity and result in an improper airbag deployment. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : If the front passenger knee airbag integrity is compromised, it may not provide design intent occupant knee restraint during a deployment, increasing the risk of injury during a crash event that necessitates front passenger knee airbag deployment. Part 573 Safety Recall Report 22V-083 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Description of the Cause : Front passenger knee airbag supplier did not adjust welding parameters correctly after a tool changeover. Identification of Any Warning that can Occur : None. Involved Components : Component Name 1 : CMPT & DR ASY GLV Component Description : Front Passenger Knee Airbag/Glove Box Component Part Number : KR3B-63060T10-BJW Supplier Identification : Component Manufacturer Name : FAURECIA INTERIOR SYSTEMS SALINE, LLC Address : 7700 EAST MICHIGAN AVENUE SALINE Michigan 48176 Country : United States Chronology : Chronology is provided as an attachment. Description of Remedy : Description of Remedy Program : Owners will be notified by mail and instructed to take their vehicle to a Ford or Lincoln dealer to have the front passenger knee airbag replaced. There will be no charge for this service. Ford provided the general reimbursement plan for the cost of remedies paid for by vehicle owners prior to notification of a safety recall in May 2021. The ending date for reimbursement eligibility is March 21, 2022. Ford will forward a copy of the notification letters to dealers to the agency when available. Part 573 Safety Recall Report 22V-083 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 How Remedy Component Differs from Recalled Component : The recalled front passenger knee airbags (KR3B-63060T10-BJW) will be replaced with front passenger knee airbags that meet weld strength specifications. Identify How/When Recall Condition was Corrected in Production : On August 24, 2021, Faurecia reset weld process parameters and conducted weld testing to confirm proper weld strength. Recall Schedule : Description of Recall Schedule : Notification to dealers is expected to occur on February 17, 2022. Mailing of owner notification letters is expected to begin March 7, 2022 and is expected to be completed by March 11, 2022. Planned Dealer Notification Date : FEB 17, 2022 – FEB 17, 2022 Planned Owner Notification Date : MAR 07, 2022 – MAR 11, 2022 * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-083 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Ford Motor Company Submission Date : FEB 23, 2022 NHTSA Recall No. : 22V-083 Manufacturer Recall No. : 22S07 Manufacturer Information : Manufacturer Name : Ford Motor Company Address : 330 Town Center Drive Suite 500 Dearborn MI 48126-2738 Company phone : 1-866-436-7332 Population : Number of potentially involved : 327 Estimated percentage with defect : 4 % Vehicle Information : Vehicle 1 : 2021-2022 Ford Mustang Vehicle Type : LIGHT VEHICLES Body Style : ALL Power Train : GAS Descriptive Information : Ford’s team reviewed supplier process and maintenance records to determine the population of affected parts. The Ford process is capable of tracing front passenger knee airbag production to the vehicle in which the front passenger knee airbag is installed. Affected vehicles are equipped with suspect front passenger knee airbags. 2021 Ford Mustang – 324 2022 Ford Mustang – 3 Production Dates : AUG 23, 2021 – SEP 21, 2021 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : Affected vehicles were built with a front passenger knee airbag that may have been produced with insufficient welds. An insufficient weld can cause loss of airbag integrity and result in an improper airbag deployment. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : If the front passenger knee airbag integrity is compromised, it may not provide design intent occupant knee restraint during a deployment, increasing the risk of injury during a crash event that necessitates front passenger knee airbag deployment. Part 573 Safety Recall Report 22V-083 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Description of the Cause : Front passenger knee airbag supplier did not adjust welding parameters correctly after a tool changeover. Identification of Any Warning that can Occur : None. Involved Components : Component Name 1 : CMPT & DR ASY GLV Component Description : Front Passenger Knee Airbag/Glove Box Component Part Number : KR3B-63060T10-BJW Supplier Identification : Component Manufacturer Name : FAURECIA INTERIOR SYSTEMS SALINE, LLC Address : 7700 EAST MICHIGAN AVENUE SALINE Michigan 48176 Country : United States Chronology : Chronology is provided as an attachment. Description of Remedy : Description of Remedy Program : Owners will be notified by mail and instructed to take their vehicle to a Ford or Lincoln dealer to have the front passenger knee airbag replaced. There will be no charge for this service. Ford provided the general reimbursement plan for the cost of remedies paid for by vehicle owners prior to notification of a safety recall in May 2021. The ending date for reimbursement eligibility is March 21, 2022. Ford will forward a copy of the notification letters to dealers to the agency when available. How Remedy Component Differs The recalled front passenger knee airbags (KR3B-63060T10-BJW) will be Part 573 Safety Recall Report 22V-083 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 from Recalled Component : replaced with front passenger knee airbags that meet weld strength specifications. Identify How/When Recall Condition was Corrected in Production : On August 24, 2021, Faurecia reset weld process parameters and conducted weld testing to confirm proper weld strength. Recall Schedule : Description of Recall Schedule : Notification to dealers is expected to occur on February 17, 2022. Mailing of owner notification letters is expected to begin March 7, 2022 and is expected to be completed by March 11, 2022. Planned Dealer Notification Date : FEB 17, 2022 – FEB 17, 2022 Planned Owner Notification Date : MAR 07, 2022 – MAR 11, 2022 * NR – Not Reported
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