Safety Recall 21S11 – Rear Lower Control Arm Bolt and Nut Replacement – 2020 Lincoln Aviator & Ford Explorer

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March 10, 2021 NHTSA CAMPAIGN NUMBER: 21V154000

Rear Lower Control Arm Bolts May Break

Broken RLCA bolts can cause a loss of steering control, and increase the risk of a crash.

 

NHTSA Campaign Number: 21V154

Manufacturer FordeBay Motor Company

Components SUSPENSION

Potential Number of Units Affected 49

 

Summary

FordeBay Motor Company (FordeBay) is recalling certain 2020 LincolneBay Aviator and FordeBay Explorer vehicles. The rear lower control arm (RLCA) bolts that attach the rear lower control arms to the wheel knuckles may not have been heat-treated, which could cause them to break.

 

Remedy

FordeBay will notify owners, and dealers will replace both RLCA bolts, free of charge. The recall began on April 2, 2021. Owners may contact Ford customer service at 1-866-436-7332. Ford’s number for this recall is 21S11.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 

Check if your Vehicle has a Recall

 


AFFECTED VEHICLES

VehicleModel YearAssembly PlantBuild Dates
Aviator2020ChicagoFebruary 3, 2020 through February 13, 2020
Explorer2020ChicagoJanuary 21, 2020 through March 6, 2020

 

Affected vehicles are identified in OASIS and FSA VIN Lists.

 

REASON FOR THIS SAFETY RECALL

In some of the affected vehicles, the bolts that attach the rear lower control arms (RLCA) to the wheel knuckles may have missed the heat treatment process during manufacturing. A RLCA attachment bolt with missing heat treatment may fracture while driving. Fracture of a RLCA attachment bolt diminishes steering control, increasing the risk of a crash.

 

SERVICE ACTION

Before demonstrating or delivering any new in-stock vehicles involved in this recall, dealers are to replace both rear lower control arm to wheel knuckle bolts and nuts. This service must be performed on all affected vehicles at no charge to the vehicle owner.

 

OWNER NOTIFICATION AND MAILING SCHEDULE

Owner letters are expected to be mailed the week of March 29, 2021. Dealers should repair any affected vehicles that arrive at their dealerships, whether or not the customer has received a letter.

 

SOLD VEHICLES

  • Ford has not issued instructions to stop selling/delivering or driving used vehicles under this safety recall. Owners should contact their dealer for an appointment to have their vehicles remedied as soon as practicable. Owners can continue to safely drive their vehicles.
  • Immediately contact any of your affected customers whose vehicles are not on your VIN list but are identified in OASIS. Give the customer a copy of the Owner Notification Letter (when available) and schedule a service date.
  • Correct other affected vehicles identified in OASIS which are brought to your dealership.
  • Dealers are to prioritize repairs of customer vehicles over repairs of new and used vehicle inventory.

 

STOCK VEHICLES

  • Correct all affected units in your new vehicle inventory before delivery.
  • Use OASIS to identify any affected vehicles in your used vehicle inventory.

 

DEALER-OPERATED RENTAL VEHICLES

The Fixing America’s Surface Transportation (FAST) Act law effective June 2016 prohibits a rental company from selling, renting or leasing vehicles subject to a safety or compliance recall. Please consult your legal counsel for legal advice.

 

TITLE BRANDED / SALVAGED VEHICLES

Affected title branded and salvaged vehicles are eligible for this recall. 

 

OWNER REFUNDS

Refunds are not approved for this program.

 

RENTAL VEHICLES

Rental vehicles are not approved for this program.

 

LINCOLN PICKUP AND DELIVERY

Owners of 2017 MY and newer LincolneBay vehicles have the option of requesting pickup and delivery service with a LincolneBay loaner (up to 2 days), from their dealership. For details, reference EFC07715, 2020 LincolneBay Pickup & Delivery Updates.

 

 

PARTS REQUIREMENTS / ORDERING INFORMATION

Part Number  DescriptionOrder QuantityClaim Quantity
W720438-S439Bolt (4 in package, 2 required)12
W714297-S440Nut (2 in package, 2 required)12

 

Order your parts through normal order processing channels. To guarantee the shortest delivery time, an emergency order for parts must be placed.

 


CERTAIN 2020 MODEL YEAR AVIATOR AND EXPLORER VEHICLES — REAR LOWER CONTROL ARM BOLT AND NUT REPLACEMENT

 

SERVICE PROCEDURE

 

NOTE: This recall is to be performed on both the right rear and the left rear suspension.

 

1. Measure the distance from the center of the wheel hub to the lip of the fender with the vehicle in a level,  static ground position (ride height) before disassembly. See Figure 1a.

 

2. Remove both rear wheel and tire. Please follow the WSM procedures in Section 204-04A.

 

3. Using a jack stand, support the rear suspension to ride height. See Figure 2.

 

NOTICE: Make sure that the insulator pads are correctly positioned to prevent direct contact with other components.

 

NOTICE: Suspension fasteners are critical parts that affect the performance of vital components and systems. Failure of these fasteners may result in major service expense. Use the same or equivalent parts if replacement is necessary. Do not use a replacement part of lesser quality or substitute design. Tighten fasteners as specified.

 

4. Remove and discard the lower arm-to-wheel knuckle bolt and nut. See Figure 2.

 

5. Install the new lower arm-to-wheel knuckle bolt and nut. Only hand tighten the nut at this time. See Figure 3.

 

6. Adjust the jack stand to achieve the ride height measured in Step 1. See Figure 1b.

  • Tighten the new lower arm-to-wheel knuckle bolt and nut to: 258 lb.ft (350 Nm).

 

NOTICE: Tighten the suspension bushing fasteners with the suspension loaded or with the weight of the vehicle resting on the wheels and tires, otherwise incorrect clamp load and bushing damage may occur.

 

7. Lower and remove the axle stand.

 

8. Repeat Steps 1-7 on the opposite side of the vehicle. Then proceed to Step 9.

 

9. Install both rear wheel and tire. Please follow the WSM procedures in Section 204-04A.

 

IMPORTANT NOTE: Federal law prohibits selling motor vehicle parts or components that are under safety, compliance, or emissions recall. Unless a part is requested to be returned to Ford, all parts replaced under this FSA must be scrapped in accordance with all applicable local, state and federal environmental protection and hazardous material regulations. Refer to the Parts Retention, Return, & Scrapping section of the FSA dealer bulletin for further information.

 


 


2 Affected Products

Vehicles

MAKEMODELYEAR
FORDEXPLORER2020
LINCOLNAVIATOR2020

 


8 Associated Documents

Defect Notice 573 Report

RCLRPT-21V154-3738.PDF 214.84KB

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Recall Quarterly Report #1, 2021-2

RCLQRT-21V154-2648.PDF 211.126KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-21V154-0076.pdf 51.211KB

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Recall Acknowledgement

RCAK-21V154-4985.pdf 645.198KB

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Manufacturer Notices(to Dealers,etc) – Dealer Message re NEW VEHICLE DEMONSTRATION / DELIVERY HOLD – Safety Recall 21S11 Certain 2020 Model Year Aviator and Explorer Vehicles Rear Lower Control Arm Bolt and Nut Replacement

RCMN-21V154-9787.pdf 640.786KB

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Recall Quarterly Report #2, 2021-3

RCLQRT-21V154-3168.PDF 211.225KB

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ISSUED Renotification Notice

RCRN-21V154-4080.pdf 545.272KB

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Recall Quarterly Report #3, 2021-4

RCLQRT-21V154-4775.PDF 211.312KB

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Latest Recalls Documents

 


 

Bestseller No. 1
SCITOO 8pcs Front Suspension Kit Lower Control Arm And Ball Joints Outer Inner Tie Rod Ends Sway Bar Links Fit For 2011-2017 For Ford Explorer 2013-2017 For Ford Police Interceptor Utility
  • 【8pc Set Suspension Kit Fitment】2011-2017 For Ford Explorer, 2013-2017 For Ford Police Interceptor Utility
  • Suspension Kit Include】1 x K622215 Front Lower Control Arm And Ball Joint - Passenger Side, 1 x K622216 Front Lower Control Arm And Ball Joint - Driver Side, 2 x ES800952 Front Outer Tie Rod End, 2 x EV800893 Front Inner Tie Rod End, 1 x K750616 Front Sway Bar End Link - Passenger Side, 1 x K750617 Front Sway Bar End Link - Driver Side
  • 【When To Replace Suspension Kit】It's time to replace your suspension kit if you experience any of the following: ① Steering noise sounds when turning ② Feeling every bump ③ Difficulty when steering
  • 【Suspension Kit Buyer's Guide】A complete suspension kit typically includes control Arm, idler arm, pitman arm, tie rod end,sway bar link, ball joint, center link, track bar, tie rod link,boot,bushing,ect. All of our suspension parts have been pregreased, require no more additional work
  • 【Premium Quality Parts】SCITOO Auto Part select premium quality material to help ensure quality and durability & 1 year replacement.Our suspension kit fit for CARS,SUVS,TRUCKS,TRAILERS.Please make sure your vehicle matches this kit before buying. Select your vehicle (Year/Make/Model/Trim )in the top left corner of the page to confirm compatibility,or see more compatible vehicles in the description
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WFLNHB 10pc Steering Suspension Kit Front Lower Control Arm Ball Joint Sway Bar Link Tie Rod End Kit Replacement for Ford Explorer 2011-2017
  • Made of high quality material with TIG welding, provide better stable and reinforced structure, additional coatings offer long-lasting rust and corrosion resistance.
  • Each product has been strictly tested to ensure smooth ride, directional stability and flexible handling.
  • Part Number: 522-759 522-760 RK622216 RK622215 K750616 K750617 ES800952 EV800893
  • Replacement for Ford Explorer 2011-2017; Replacement for Ford Police Interceptor Utility 2003-2007, please check the vehicle model and the part number to verify compatibility prior to placing an order.
  • Each assembly includes ball joints and bushings for efficient and convenient installation, professional installation is strongly recommended to avoid unnecessary problems.
Bestseller No. 3
HAWK BROTHER 12pcs Suspension Kit Front Lower Control Arms Ball Joints Bushings Tie Rod Sway Bar Link Replacement for 2011-2017 Ford Explorer 2013-2015 Ford Police Interceptor Utility
  • OE/OEM Part Numbers: 7S4Z5500A,BB5Z3079B,GB5Z3079G,BB5Z3078B,BB5Z3079A,GB5Z3078D,BB5Z5K484A,GB5Z5K484A,BB5Z5K483A,GB5Z5K483A,BB5Z3A130B,BB5Z3280A ,A8Z5K484B,DG1Z5K484B,AA8Z5K484A,AA8Z5K484C,AA8Z5KA84A,DG1Z5K484A
  • Compatible cars:Compatible With 2011-2017 FordExplorer All 2 or 4-Wheel Drive & 2013-2015 Ford Police Interceptor Utility All 2 or 4-Wheel Drive
  • Regular Replacement: Regular replacement of your car's suspension kit will improve your ride comfort. Control arms with silicone bushings can effectively reduce road noise and improve safe driving. Not only make your car safer on the road but also make your driving experience more enjoyable and smooth.
  • Quality Specifications: HAWK BROTHER uses strict manufacturing standards and is electroplated to enhance corrosion protection and extend control arm life. We add lubricant to the product for smooth installation. All control arms are rigorously tested to provide a reliable replacement. Stable performance and high reliability.
  • Note: Before placing an order,please check your car model in the Amazon accessories screening system,don't just count the year make and model,check the compatibility tab,including notes. If you don't know if it fits,feel free to send us your car's VIN number.
Bestseller No. 4
labwork 10pc Steering Front Lower Control Arms Replacement for Ford Explorer 2011-2017
  • Made of high-quality metal materials and coated to extend service life
  • Subjected to robust inspect and stringent manufacturing to ensure optimum performance, ensure a smooth, stable and safe ride
  • Replacement for Ford Explorer 2011-2017; Replacement for Ford Police Interceptor Utility 2013-2015, please check the compatibility before ordering
  • Reference Part Number: 522-759, 522-760, K750616, K750617, ES800952, EV800893
  • Direct replacement, there are many parts in this steering & suspension kit, professional installation is highly recommended
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HAWK BROTHER Suspension Kit Front Lower Control Arms w/Ball Joints Bushings Tie Rod Sway Bar Link Bellows Replacement for 2011-2017 Ford Explorer 2013-2015 Ford Police Interceptor Utility -10pcs Set
  • OE/OEM Part Number: 7S4Z5500A,BB5Z3079B,GB5Z3079G,BB5Z3078B,BB5Z3079A,GB5Z3078D,BB5Z5K484A,GB5Z5K484A,BB5Z5K483A,GB5Z5K483A,BB5Z3A130B,BB5Z3280A
  • Compatible cars:Compatible With 2011-2017 FordExplorer All 2 or 4-Wheel Drive & 2013-2015 Ford Police Interceptor Utility All 2 or 4-Wheel Drive
  • Quality Specifications: HAWK BROTHER uses strict manufacturing standards and is electroplated to enhance corrosion protection and extend control arm life. We add lubricant to the product for smooth installation. All control arms are rigorously tested to provide a reliable replacement. Stable performance and more reliability.
  • Replace regularly: Replacing your car's suspension kit will improve your ride comfort. Control arms with silicone bushings can effectively reduce road noise and improve safe driving. Not only does it make your car safer on the road, but it also makes your driving experience more enjoyable and smoother.
  • NOTE: Before placing an order, please enter your vehicle year and model in the Amazon Fitment Filter system and check the compatibility tab including the notes to see if it will match. If you are unsure if it will fit, please send us your car VIN.
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Front Suspension Upper Control Arms with Ball Joint Kit for Ford Explorer, for Mercury Mountaineer 2002 2003, 10Pcs (Fits 4.0L Models Only)
  • Compatible Models - Fits for Ford Explorer (4.0L, 6cyl.4-Door-Excludes Sport Trac Models), for MercuryeBay Mountaineer (4.0L, 6cyl) 2002 2003.
  • 10Pc Kit Includes - 1x Front Upper Control Arm w/Ball Joint - Passenger Side; 1x Front Upper Control Arm w/Ball Joint - Driver Side; 2x Front Lower Ball Joints; 2x Front Outer Tie Rods; 2x Front Inner Tie Rods; 2x Front Sway Bar Links
  • Durably Designed - Made with High Strength Steel Tubing for Superior Strength and Durability, additional coatings offer long-lasting rust and corrosion resistance to extend the life of control arms.
  • Quality Engineering - underwent industry-leading testing to ensure a smooth, stable and safe ride. each assembly includes pre-installed ball joint and bushings, help reduce road noise, vibration and harshness for a smooth & quiet ride.
  • Replace Direct Fit - Designed to be a direct-fit replacement for steering alignment, making it perfectly match your car. Please make sure it is compatible with your vehicle before placing order.
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Front Lower Control Arm for Ford Explorer 2011-2019 Police Interceptor Utility 2013-2019 - w/Ball Joint Driver & Passenger Side Suspension Kit K622216 K622215
  • Compatible with: for Ford Explorer 2011-2019, for Police Interceptor Utility 2013-2019 2.0L 2.3L 3.5L 3.7L V6 AWD FWD
  • Replaces for Part Number: BB5Z3079A, GB5Z3078C
  • High Quality: Be made of premium quality material and undergo impact, wear and fatigue testing to help ensure quality and durability.
  • Kit Includes: 1x K622216 Front Left Lower Control Arm, 1x K622215 Front Lower Control Arm w/ Ball Joint (Passenger)
  • Quality Assurance: 12-month warranty! tested before shipping.
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SCITOO 10pcs Front Suspension Kit Upper Control Arm Inner Outer Tie Rod End Sway Bar Link Lower Ball Joint Fit 2006-2010 For Ford Explorer For Mercury Mountaineer
  • Suspension Kit Fitment: 2006 2007 2008 2009 2010 For Ford Explorer (Mfg. From 7/19/05); 2007 2008 2009 2010 For Ford Explorer Sport Trac; 2006 2007 2008 2009 2010 For MercuryeBay Mountaineer (Mfg. From 7/19/05)
  • Suspension Kit Include: (1) K80722 Front Upper Control Arm and Ball Joint - Passenger Side; (1) K80723 Front Upper Control Arm and Ball Joint - Driver Side; (2) Es80786 Front Outer Tie Rod End; (2) Ev800278 Front Inner Tie Rod End; (2) K7275 Front Sway Bar End Link; (2) K80771 Front Lower Ball Joint
  • When To Replace Suspension Kit: ①Steering noise sounds when turning; ②Feeling every bump; ③Difficulty when steering
  • Suspension Kit Buyer's Guide: A complete suspension kit typically includes control arms, idler arm, pitman arm, tie rod ends, sway bar links and ball joints. All of our suspension parts have been pregreased before delivery, will require no more additional work
  • Note: SCITOO Auto provide suspension kits for most cars, suvs, trucks and trailers. Please carefully select your vehicle (Year/Make/Model/Trim) in the top left corner of the page to confirm compatibility, or refer to the vehicles information in description
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SCITOO 8-PC SET Suspension Kit For 2011-2019 For Ford Explorer 2013-2019 For Ford Police Interceptor Utility Front Inner Outer Tie Rod End Sway Bar End Link Steering Boot
  • 【SCITOO HIGH QUALITY BRAND】 - Replace damaged parts caused by transportation & 1 Year Warranty. 100% brand new in box. SCITOO Suspension & Steering Kits are forged from solid steel and are electrophoretic coated. All of suspension parts undergo rigorous testing to assure durability and strength. Fully assembled and ready to install.
  • 【Alternate/OEM Part Number(s)】 - Designed and manufactured to directly replace OE parts - ES800952, EV800893, K750616, K750617, BOOT
  • 【KIT INCLUDED】 - 2 x Front Outer Tie Rod End, 2 x Front Inner Tie Rod End, 1 x Front Sway Bar End Link - Passenger Side, 1 x Front Sway Bar End Link - Driver Side, 2 x Front Steering Rack Boot
  • CHASSIS PRODUCTS FITMENT】 - For 2011-2019 For Ford Explorer, 2013-2019 For Ford Police Interceptor Utility
  • CHASSIS PART MAINTENANCE】- Our high-quality performance suspension components will maintain your vehicle chassis, improve the stability of the vehicle, and provide a comfortable ride experience for your passengers.

Last update on 2025-07-12 / Affiliate links / Images from Amazon Product Advertising API


 

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