Safety Recall 20S60 – Powertrain Control Module Reprogram – 2019-2020 Transit Connect

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October 15, 2020 NHTSA CAMPAIGN NUMBER: 20V636000

Engine May Overheat

If the engine overheats, it can result in engine damage and increase the risk of a fire.

 

NHTSA Campaign Number: 20V636

Manufacturer FordeBay Motor Company

Components ENGINE AND ENGINE COOLING, POWER TRAIN

Potential Number of Units Affected 2,903

 

Summary

FordeBay Motor Company (FordeBay) is recalling certain 2019-2020 Transit Connect vehicles equipped with 2.5L engines. The powertrain control module (PCM) software has fail-safe temperature threshold values higher than intended for the engine. This may delay the fail-safe cooling strategy in the event of coolant loss and result in engine overheating.

 

Remedy

FordeBay will notify owners, and dealers will update the PCM software, free of charge. The recall began November 10, 2020. Owners may contact FordeBay customer service at 1-866-436-7332. FordeBay’s number for this recall is 20S60.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 

Check if your Vehicle has a Recall

 


 

REASON FOR THIS SAFETY RECALL

In some of the affected vehicles, the engine fail safe cooling strategy will be delayed in taking action to reduce engine coolant temperatures in the event the coolant temperatures have exceeded normal operating limits. It is possible that an overheated engine could cause damage to the internal components and external fluid seals. Failure of an oil fluid seal has the possibility of starting a fire if the oil contacts the hot exhaust manifold.

 

SERVICE ACTION

Before demonstrating or delivering any new in-stock vehicles involved in this recall, dealers are to reprogram the Powertrain Control Module (PCM) to the latest level using FordeBay Diagnosis and Repair System (FDRS). This service must be performed on all affected vehicles at no charge to the vehicle owner.

 

OWNER NOTIFICATION AND MAILING SCHEDULE

Owner letters are expected to be mailed the week of October 26, 2020. Dealers should repair any affected vehicles that arrive at their dealerships, whether or not the customer has received a letter.

 


CERTAIN 2019-2020 MODEL YEAR TRANSIT CONNECT VEHICLES EQUIPPED WITH A 2.5L ENGINEโ€” POWERTRAIN CONTROL MODULE REPROGRAM

 

SERVICE PROCEDURE

Module Programming

 

NOTE:  Program appropriate vehicle modules before performing diagnostics and clear all DTC’s after programming. For DTC’s generated after programming, follow normal diagnostic service procedures.

 

1. Connect a battery charger to the 12V battery.

 

NOTE: Verify that the negative cable of the charger is installed on a chassis or engine ground, and not the 12 volt battery negative terminal to prevent the battery saver mode from activating on the vehicle.

 

NOTE: If the diagnostic software does not load or if the vehicle cannot be identified properly, make sure there is a good internet connection and the VCM is properly connected to the DLC.

 

2. Log into FordeBay Diagnostic and Repair System (FDRS).

 

NOTE: Vehicle information is automatically retrieved by the diagnostic software and a Network Test is run. Vehicle identification data appears on the screen when this is complete.

 

3. Click ‘Read VIN from Vehicle’ or manually enter the VIN.

 

NOTE: Available modules are shown on the LH side of the screen, and available procedures are listed on the RH side of the screen. Modules that are communicating are highlighted in green.

 

4. Select Toolbox tab.

5. From the list on the LH side of the screen, select the PCM.

6. From the list on the RH side of the screen, select PCM Software Update.

7. Click RUN.  Follow all on-screen instructions carefully.

8. From the list on the RH side of the screen, select Self-Test and click RUN.

9. Click the Run Selected Tests button in the lower right.

10. Click the Clear & Retest button at the top of the screen to clear DTC’s in all modules.

11. Disconnect the battery charger from the 12V battery once the programming has completed.

 

NOTE: Advise the customer that this vehicle is equipped with an adaptive transmission shift strategy  which allows the vehicle’s computer to learn the transmission’s unique parameters and improve shift quality. When the adaptive strategy is reset, the computer will begin a re-learning process. This re-learning process may result in firmer than normal upshifts and downshifts for several days.

 

Important Information for Module Programming

NOTE: When programming a module, use the following basic checks to ensure programming completes without errors.

  • Make sure the 12V battery is fully charged before carrying out the programming steps and connect FDRS/scan tool to a power source.

 

NOTE: A good internet connection is necessary to identify the vehicle and to load the diagnostic software.

 

  • Inspect Vehicle Communication Module II (VCM IIeBay)/Vehicle Communication and Measurement Module (VCMM) and cables for any damage. Make sure scan tool connections are not interrupted during programming.
  • A hardwired connection is strongly recommended.
  • Turn off all unnecessary accessories (radio, heated/cooled seats, headlamps, interior lamps, HVAC system, etc.) and close doors.
  • Disconnect/depower any aftermarket accessories (remote start, alarm, power inverter, CB radio, etc.).
  • Follow all scan tool on-screen instructions carefully.
  • Disable FDRS/scan tool sleep mode, screensaver, hibernation modes.
  • Create all sessions key on engine off (KOEO). Starting the vehicle before creating a session will cause errors within the programming inhale process.

 

Recovering a module when programming has resulted in a blank module

a. Disconnect the VCMII or VCMM from the data link connector (DLC) and your PC.

b. After ten seconds, reconnect the VCMII/VCMM to the DLC and the PC. Launch FDRS. The VCMII/VCMM icon should turn green in the bottom right corner of the screen. If it does not, troubleshoot the FDRS to VCM connection.

c. If you are using the same FDRS as the initial programming attempt, select the appropriate VIN from the Vehicle Identification menu. If you are using a different FDRS, select โ€œRead VIN from Vehicleโ€ and proceed through the Network Test.

d. In the Toolbox menu, navigate to the failed module and Download/Run Programmable Module Installation (PMI). Follow the on-screen prompts. When asked if the original module is installed, select โ€œNoโ€ and continue through the installation application.

e. Once programming has completed, a screen may list additional steps required to complete the programming process. Make sure all applicable steps are followed in order.

 


FordeBay Media Center

FORDeBay MOTOR COMPANY ISSUES TWO SAFETY RECALLS IN NORTH AMERICA AND ONE SAFETY COMPLIANCE RECALL IN CANADA

Oct 19, 2020 | DEARBORN, Mich.

DEARBORN, Mich., Oct. 19, 2020 โ€“ FordeBay Motor Company is issuing two safety recalls in North America and one safety compliance recall in Canada.

 

Safety recall for select 2019-20 FordeBay Transit Connect vehicles equipped with the 2.5-liter engine

In affected vehicles, the software calibration for the engine failsafe cooling strategy contains temperature threshold values that are higher than intended. In the event of elevated engine temperatures due to coolant loss, there will be a delay in vehicles invoking the failsafe cooling strategy, resulting in engine temperatures exceeding critical limits. Under severe cases, running the engine at temperatures above critical limits for prolonged periods of time could result in engine damage and increase the risk of fire.

FordeBay is not aware of any reports of accident, injury or fire related to this condition.

This action affects 2,903 vehicles in the U.S. and federal territories and 584 in Canada. Affected vehicles were built at Valencia Assembly Plant from Aug. 2, 2018, to July 30, 2020.

Dealers will update the powertrain control module. The FordeBay reference number for this recall is 20S60.

 

Safety recall for select 2020 FordeBay Escape vehicles

In affected vehicles, the tire pressure monitoring system may function in a reduced capacity and may intermittently fail to adequately warn a driver of low air pressure in the rear tires. Driving with low tire pressure could lead to poor vehicle handling and control, increasing the risk of a crash.

FordeBay is not aware of any reports of accident or injury related to this condition.

This action affects 689 vehicles in the U.S. and 19 in Canada. Affected vehicles were built at Louisville Assembly Plant from June 26, to Aug. 14, 2020.

Dealers will replace the body control module. The FordeBay reference number for this recall is 20S59.

 

Safety compliance recall for select 201720 FordeBay Mustang Shelby GT350 and GT500 vehicles in Canada only

In affected vehicles, the daytime running lamps may not activate as required. If the daytime running lights do not activate, the vehicle may be less visible to other drivers during the day. The reduced visibility of other drivers may increase the risk of a crash.

FordeBay is not aware of any reports of accident or injury related to this condition.

This action affects 833 vehicles in Canada. Affected vehicles were built at Flat Rock Assembly Plant from Sept. 22, 2016, to July 12, 2020.

Dealers will update the body control module software. The FordeBay reference number for this recall is 20C21.

 


 


2 Affected Products

Vehicle

MAKE MODEL YEAR
FORDeBay TRANSIT CONNECT 2019-2020

 


10 Associated Documents

Recall Acknowledgement

RCAK-20V636-9045.pdf 244.898KB

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Defect Notice 573 Report

RCLRPT-20V636-3824.PDF 213.992KB

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Manufacturer Notices(to Dealers,etc) – October 15, 2020 SUBJECT: NEW VEHICLE DEMONSTRATION / DELIVERY HOLD Safety Recall 20S60 Certain 2019-2020 Model Year Transit Connect with a 2.5L Engine Powertrain Control Module Reprogram

RCMN-20V636-3159.pdf 184.453KB

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Recall Quarterly Report #3, 2021-2

RCLQRT-20V636-1974.PDF 211.308KB

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ISSUED Renotification Notice

RCRN-20V636-2387.pdf 526.295KB

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Owner Notification Letter(Part 577)

RCONL-20V636-0159.pdf 50.858KB

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Miscellaneous Document Media Release Safety recall for select 2019-20 FordeBay Transit Connect vehicles equipped with the 2.5-liter engine

RMISC-20V636-5675.pdf 321.26KB

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Recall Quarterly Report #1, 2020-4

RCLQRT-20V636-8462.PDF 211.119KB

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Recall Quarterly Report #2, 2021-1

RCLQRT-20V636-1022.PDF 211.216KB

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Recall Quarterly Report #4, 2021-3

RCLQRT-20V636-8827.PDF 211.417KB

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Latest Recalls Documents

 


 

Reprogramming

Service Information & Reprogramming

 

Module Reprogramming

Diagnostic Software Interface Device Complete Vehicle Diagnostics Module Programming
1996-2017
Model Year
2018-Present
Model Year
1996-2017
Model Year
2018-Present
Model Year
IDS/FDRS VCM, VCM IIeBay, VCMM X X X X
FJDS/FDRS Compatible J2534 Devices
(Including VCM IIeBay and VCMM)
ย  X X X

Detailed system requirements, installation, and support information for each product is located under the diagnostics tool support tab for each product.

 

Integrated Diagnostic Software (IDS) / FordeBay Diagnosis & Repair System (FDRS)

For use with VCM I, VCM IIeBay, VMM and VCMM hardware devices only. The complete factory FordeBay Motor Company vehicle diagnostic tool that provides complete dealership level vehicle diagnostic coverage for all 1996 to present FordeBay, LincolneBay and MercuryeBay vehicles. The IDS software includes time based access to the IDS software, software updates and calibration files.

 

FordeBay J2534 Diagnostic Software (FJDS) / FordeBay Diagnosis & Repair System (FDRS)

For use withย compatible J2534 hardware devices. FJDS software provides Ford Module Programming functionality that covers 1996 to present FordeBay, LincolneBay and MercuryeBay module reprogramming functions, plus complete dealership level vehicle diagnostic software for all 2018 to present FordeBay and LincolneBay vehicles. The FJDS software license includes time based access to the FJDS software, software updates and calibration files.

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GODIAG J2534

 


Latest Calibration Information

Module Build Data (As-Built)

Use VIN to obtain As-Built data

www.motorcraftservice.com

 


 

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