Safety Recall 20S56 – Dana Axle Tube Weld – 2019 Ford Super Duty

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September 23, 2020 NHTSA CAMPAIGN NUMBER: 20V576000

Front Axle may be Improperly Welded

An improperly welded axle may affect vehicle control, increasing the risk of a crash.

 

NHTSA Campaign Number: 20V576

Manufacturer FordeBay Motor Company

Components POWER TRAIN

Potential Number of Units Affected 9,628

 

Summary

FordeBay Motor Company (FordeBay) is recalling certain 2019 F-250 and F-350, single rear wheel and dual rear wheel, 4X4 vehicles. The front axles may contain a wheel end yoke that was not properly welded to the axle tube end.

 

Remedy

FordeBay will notify owners and dealers will inspect the front axle wheel yoke weld location. If the weld is found to be inaccurately located, the axle assembly will be replaced free of charge. The recall began October 16, 2020. Owners may contact FordeBay customer service at 1-866-436-7332. FordeBay’s number for this recall is 20S56.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 

Check if your Vehicle has a Recall

 


September 24, 2020

TO: All U.S. FordeBay and LincolneBay Dealers

SUBJECT: NEW VEHICLE DEMONSTRATION / DELIVERY HOLD
Safety Recall 20S56
Certain 2019 Model Year Super Duty Vehicles
Dana Axle Tube Weld

 

AFFECTED VEHICLES

VehicleModel YearAssembly PlantBuild Dates
Super Duty2019Kentucky Truck PlantAugust 24, 2019 through September 9, 2019

 

Affected vehicles are identified in OASIS and FSA VIN Lists.

 

REASON FOR THIS SAFETY RECALL

In some of the affected vehicles, the front mono-beam axle may have been improperly welded. This may allow the yoke to rotate on the axle under hard braking conditions, and potentially separate from the axle tube. Customers may experience a loud popping noise, steering effects, and potential loss of steering control, increasing the risk of an injury or a crash.

 

SERVICE ACTION

Before demonstrating or delivering any new in-stock vehicles involved in this recall, dealers are to inspect the weld and contact the Special Service Support Center (SSSC) if inspection does not pass. This service must be performed on all affected vehicles at no charge to the vehicle owner. FordeBay believes that this defect will be present in less than 1% of the vehicles inspected.

 

OWNER NOTIFICATION AND MAILING SCHEDULE

Owner letters are expected to be mailed the week of October 12, 2020. Dealers should repair any affected vehicles that arrive at their dealerships, whether or not the customer has received a letter.

PLEASE NOTE:

Federal law requires dealers to complete this recall service before a new vehicle is delivered to the buyer or lessee. Violation of this requirement by a dealer could result in a civil penalty of up to $21,000 per vehicle. Correct all vehicles in your new vehicle inventory before delivery.

 

ATTACHMENTS

Attachment I: Administrative Information
Attachment II: Labor Allowances and Parts Ordering Information
Attachment III: Technical Information
Owner Notification Letters

 
QUESTIONS & ASSISTANCE

For questions and assistance, contact the SSSC via the SSSC Web Contact Site. The SSSC Web Contact Site can be accessed through the Professional Technician Society (PTS) website using the SSSC link listed at the bottom of the OASIS VIN report screen or listed under the SSSC tab.

Sincerely,

 

David J. Johnson


ATTACHMENT I

NEW VEHICLE DEMONSTRATION / DELIVERY HOLD
Safety Recall 20S56
Certain 2019 Model Year Super Duty Vehicles
Dana Axle Tube Weld

 

OASIS ACTIVATION

OASIS will be activated on September 24, 2020

 

FSA VIN LISTS ACTIVATION

FSA VIN Lists will be available through https://web.fsavinlists.dealerconnection.com on September 24, 2020. Owner names and addresses will be available by October 30, 2020.

NOTE: Your FSA VIN Lists may contain owner names and addresses obtained from motor vehicle registration records. The use of such motor vehicle registration data for any purpose other than in connection with this recall is a violation of law in several states, provinces, and countries. Accordingly, you must limit the use of this listing to the follow-up necessary to complete this recall.

 

SOLD VEHICLES

  • FordeBay has not issued instructions to stop selling/delivering or driving used vehicles under this safety Owners should contact their dealer for an appointment to have their vehicles remedied as soon as practicable. Owners can continue to safely drive their vehicles.
  • Immediately contact any of your affected customers whose vehicles are not on your VIN list but are identified in OASIS. Give the customer a copy of the Owner Notification Letter (when available) and schedule a service date.
  • Correct other affected vehicles identified in OASIS which are brought to your dealership.
  • Dealers are to prioritize repairs of customer vehicles over repairs of new and used vehicle inventory.

 

STOCK VEHICLES

  • Correct all affected units in your new vehicle inventory before delivery.
  • Use OASIS to identify any affected vehicles in your used vehicle inventory.

 

DEALER-OPERATED RENTAL VEHICLES

The Fixing Americaโ€™s Surface Transportation (FAST) Act law effective June 2016 prohibits a rental company from selling, renting or leasing vehicles subject to a safety or compliance recall. Please consult your legal counsel for legal advice.

 

TITLE BRANDED / SALVAGED VEHICLES                                        

Affected title branded and salvaged vehicles are eligible for this recall.

 

OWNER REFUNDS

Refunds are not approved for this program.

 

RENTAL VEHICLES

With proper dealer parts ordering and service appointment scheduling, rental vehicles should not be required. However, if you have a unique owner circumstance which may require a rental vehicle, please contact the SSSC via the SSSC Web Contact Site.

 

ADDITIONAL REPAIR (LABOR TIME AND/OR PARTS)
Additional repairs identified as necessary to complete the FSA should be managed as follows:

  • For related damage and access time requirements, refer to the Warranty and Policy Manual / Section 6 โ€“ FordeBay & LincolneBay Program Policies / General Information & Special Circumstances for FSAโ€™s / Related Damage.
  • For vehicles within new vehicle bumper-to-bumper warranty coverage, no SSSC approval is required, although related damage must be on a separate repair line with the โ€œRelated Damageโ€ radio button checked.
    • FordeBay vehicles โ€“ 3 years or 36,000 miles
  • For vehicles outside new vehicle bumper-to-bumper warranty coverage, submit an Approval Request to the SSSC Web Contact Site prior to completing the repair.

 

CLAIMS PREPARATION AND SUBMISSION

  • Claim Entry: Enter claims using Dealer Management System (DMS) or One Warranty Solution (OWS) online.
    • When entering claims, select claim type 31: Field Service Action. The FSA number 20S56 is the sub code.
    • For additional claims preparation and submission information, refer to the Recall and Customer Satisfaction Program (CSP) Repairs in the OWS User Guide.
  • Related Damage/Additional labor and/or parts: Must be claimed as Related Damage on a separate repair line from the FSA with same claim type and sub code as described in Claim Entry above.

IMPORTANT: Click the Related Damage Indicator radio button.

  • Rentals: For rental vehicle claiming, follow Extended Service Plan (ESP) guidelines for dollar amounts. Enter the total amount of the rental expense under Miscellaneous Expense code RENTAL.

ATTACHMENT II

NEW VEHICLE DEMONSTRATION / DELIVERY HOLD
Safety Recall 20S56
Certain 2019 Model Year Super Duty Vehicles
Dana Axle Tube Weld

 

INSPECTION LABOR ALLOWANCES – PASS

DescriptionLabor OperationLabor Time
Remove Wheel and Inspect Axle Tube Weld โ€“ Pass โ€“ Closes Program20S56A0.3 Hours

 

INSPECTION LABOR ALLOWANCES โ€“ DOES NOT PASS

Description  Labor OperationLabor Time
Remove Wheel and Inspect Axle Tube Weld โ€“ Contact

SSSC and Provide Three Photos โ€“ Does Not Passโ€“ Program Remains Open

20S56AA0.5 Hours

 

PARTS REQUIREMENTS / ORDERING INFORMATION

Parts are not required for this inspection.


ATTACHMENT III

CERTAIN 2019 MODEL YEAR F-SUPER DUTY VEHICLES โ€” DANA AXLE TUBE WELD

SERVICE PROCEDURE

 

1. Position the vehicle on a hoist. Please follow the Workshop Manual (WSM) procedure in Section
100-02.

2. Remove the LH (Left Hand) front wheel and tire assembly. Please follow the WSM procedure in Section 204-04.

3. Inspect the LH front axle tube to steering knuckle weld. Can you fit a 0.010โ€ feeler gauge between any portion of the weld and the steering knuckle, inspecting in four locations around the axle weld?
See Figures 1, 2 and 3.

No – Passes Inspection, reinstall the wheel and tire assemblies. Please follow the WSM procedure in Section 204-04. Procedure is complete.

Yes – Does not pass inspection, proceed to Step 4.

4. Open the driverโ€™s side front door. Take a picture of the Vehicle Identification Number (VIN) sticker on the lower-A-pillar, and two pictures of the suspect weld at two different locations. Submit the pictures to the Special Service Support Center (SSSC) for further review, and repair direction if necessary.

NOTE: Some components have been removed for clarity.

IMPORTANT NOTE: Federal law prohibits selling motor vehicle parts or components that are under safety, compliance, or emissions recall. Unless a part is requested to be returned to FordeBay, all parts replaced under this FSA must be scrapped in accordance with all applicable local, state and federal environmental protection and hazardous material regulations. Refer to the Parts Retention, Return, & Scrapping section of the FSA dealer bulletin for further information.

 


FORDeBay MOTOR COMPANY ISSUES ONE SAFETY COMPLIANCE RECALL AND TWO SAFETY RECALLS IN NORTH AMERICA

SEP 30, 2020 | DEARBORN, MICH.

DEARBORN, Mich., Sept. 30, 2020 โ€“ FordeBay Motor Company is issuing one safety compliance recall and two safety recalls in North America.

Safety compliance recall for multiple 2020 model year vehicles for intermittent rearview camera operation
Affected vehicles have insufficient electrical conductivity within the printed circuit board internal to the camera. A rearview camera that intermittently displays a blank or distorted image would not comply with Federal Motor Vehicle Safety Standards and requires corrective action by the manufacturer.

FordeBay is not aware of any reports of accident or injury related to this condition.

This action affects 620,246 vehicles in the U.S. and federal territories, 76,566 in Canada and 4,302 in Mexico.

Affected 2020 vehicles include:

  • FordeBay Explorer vehicles built at Chicago Assembly Plant from Nov. 16, 2019, to May 18, 2020
  • FordeBay F-150 vehicles built at Dearborn Assembly Plant from Oct. 26, 2019, to May 18, 2020, and Kansas City Assembly Plant from Nov. 2, 2019, to May 18, 2020
  • FordeBay MustangeBay vehicles built at Flat Rock Assembly Plant from Nov. 18, 2019, to May 26, 2020
  • FordeBay Transit vehicles built at Kansas City Assembly Plant from Oct. 28, 2019, to May 20, 2020.
  • FordeBay Super Duty vehicles built at Kentucky Truck Plant from Nov. 3, 2019, to May 18, 2020, and Ohio Assembly Plant from Oct. 30, 2019, to May 18, 2020
  • FordeBay Expedition vehicles built at Kentucky Truck Plant from Oct. 30, 2019, to June 22, 2020
  • FordeBay Escape vehicles built at Louisville Assembly Plant from Nov. 5, 2019, to May 18, 2020 and LincolneBay Corsair vehicles built there from Nov. 14, 2019, to May 18, 2020
  • FordeBay Ranger vehicles built at Michigan Assembly Plant from Dec. 9, 2019, to May 19, 2020
  • FordeBay Edge vehicles built at Oakville Assembly Plant from Nov. 13, 2019, to May 26, 2020, and LincolneBay MKX and Nautilus vehicles built there from Nov. 21, 2019, to May 26, 2020

Dealers will replace the rearview camera. Official notification to dealers and customers will begin Nov. 7. The FordeBay reference number for this recall is 20C19.

 

Safety recall for select 2020 FordeBay MustangeBay vehicles

Affected vehicles are equipped with a brake pedal bracket that could fracture during sudden stopping. During a sudden stop, the driver may experience a loss of primary braking capability that could increase the risk of an accident.

FordeBay is not aware of any reports of accident or injury related to this condition.

This action affects 38,005 vehicles in the U.S. and federal territories, 2,251 in Canada and 322 in Mexico. Affected vehicles were built at Flat Rock Assembly Plant from March 4, 2019, to Aug. 13, 2020.

Dealers will replace the brake pedal bracket assembly. The FordeBay reference number for this recall is 20S52.

 

Safety recall for select 2019 FordeBay F-Series Super Duty vehicles
Affected F-250 and F-350 vehicles are equipped with front axles that may contain a wheel end yoke that was not properly welded to the axle tube end. An improperly welded attachment may cause steering effects that could impact vehicle control. This may include pulling to the right or left, misalignment of the steering wheel or change in steering sensitivity that could affect the response of the vehicle to driver input during a hard-braking event, increasing risk of a crash.

FordeBay is not aware of any reports of accident or injury related to this condition.

This action affects 9,628 vehicles in the U.S. and federal territories and 961 in Canada. Affected vehicles were built at Kentucky Truck Plant from Aug. 24 to Oct. 16, 2019.

Dealers will replace the axle assembly if the weld is found to be inaccurately located. The FordeBay reference number for this recall is 20S56.

 


September 23, 2020

Subject:  FordeBay Motor Company (FordeBay) Recall No. 20S56 โ€“ certain 2019 model year FordeBay FSuper Duty 4×4 Vehicles – Front Axle Tube Yoke Weld Location.

 

 

Chronology

January – February 2020

A report of a steering pull event occurring immediately after a hard braking application on a vehicle with less than 600 miles was brought to FordeBayโ€™s Critical Concern Review Group (CCRG) for review.  Analysis of the vehicleโ€™s front axle had found that the left-hand side axle yoke had rotated relative to the axle tube due to an improper weld.  A review of FordeBayโ€™s data systems found no similar reports.  A review of the axle supplierโ€™s production records was undertaken.  Supplier records could not verify proper handling and quarantine of non-conforming parts. It was unclear whether any additional suspect axles had been produced without being properly quarantined.  The CCRG requested on-going monitoring of field data to identify any similar occurrences while other teams worked with the supplier.

 

March 2020 โ€“ August 2020

FordeBayโ€™s Supplier Technical Assistance group (STA) continued to review supplier records for parts sequencing.  Analysis of the production control process found inconsistencies with adherence to set-up part handling requirements.  Review of the potential vehicle implications for an improperly welded axle yoke attachment found the most likely effect to be a steering pull, though yoke detachment from the axle could not be ruled out.  No additional field reports of axle yoke-to-tube rotation or inaccurately located welds were received.

 

September 2020 

A second field report pertaining to an improperly welded axle yoke attachment was received.  Similar to the first report, the driver experienced a steering pull during a hard braking event.    Analysis found the left-hand side axle yoke had rotated relative to the axle tube due to an inaccurately located weld.  This axle had been produced during the suspect timeframe consistent with the first report.  It remains unclear whether additional suspect axles had been produced and not properly quarantined.

 

On September 16, 2020, FordeBayโ€™s Field Review Committee reviewed the concern and approved a field action.

 

FordeBay is not aware of any reports of accident or injury related to this condition.

 


 


2 Affected Products

Vehicles

MAKEMODELYEAR
FORDeBayF-2502019
FORDeBayF-3502019

 


11 Associated Documents

20C19 20S52 20S56 Media Correspondence

RMISC-20V576-5268.pdf 307.883KB

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Recall Quarterly Report #3, 2021-2

RCLQRT-20V576-5140.PDF 211.329KB

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ISSUED Renotification Notice

RCRN-20V576-9053.pdf 524.838KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-20V576-9115.pdf 93.594KB

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Recall Acknowledgement

RCAK-20V576-4270.pdf 292.527KB

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Defect Notice 573 Report

RCLRPT-20V576-4944.PDF 215.751KB

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Miscellaneous Document – FordeBay Motor Company (FordeBay) Recall No. 20S56 โ€“ certain 2019 model year FordeBay FSuper Duty 4×4 Vehicles – Front Axle Tube Yoke Weld Location (Chronology)

RMISC-20V576-0736.pdf 62.148KB

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Manufacturer Notices(to Dealers,etc) – Dealer Notification re NEW VEHICLE DEMONSTRATION / DELIVERY HOLD Safety Recall 20S56 Certain 2019 Model Year Super Duty Vehicles Dana Axle Tube Weld

RCMN-20V576-5732.pdf 616.139KB

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Recall Quarterly Report #2, 2021-1

RCLQRT-20V576-7700.PDF 211.238KB

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Recall Quarterly Report #1, 2020-4

RCLQRT-20V576-9867.PDF 211.136KB

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Recall Quarterly Report #4, 2021-3

RCLQRT-20V576-5748.PDF 211.434KB

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