Chatter Shudder Binding Sensation Vibration During Low Speed Turns – 2002-2004 Ford Lincoln Mercury

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LIMITED SLIP AXLE CHATTER, SHUDDER, BINDING SENSATION, OR VIBRATION DURING LOW SPEED TURNING MANEUVERS

 

FORDeBay:2002-2004 MustangeBay, Explorer
2003-2004 Expedition
2004 F-150
LINCOLNeBay:2003 Navigator
MERCURYeBay:2002-2004 Mountaineer

 

2003-2004 Expedition, 2003 Navigator, 2004 F-150 vehicles equipped with a 9.75″ or 8.8″ limited slip rear axle, and 2002-2004 Explorer 4dr, Mountaineer, and MustangeBay vehicles equipped with 8.8″ limited slip rear axle, may exhibit a chatter, shudder, a binding sensation, or a vibration during low speed turns.

On 4X4 vehicles, the sensation may appear to be originating from the front axle or the steering gear.

 

First verify the condition. On 4X4 trucks ensure that the vehicle is in 2WD, to isolate the rear axle.

On all vehicles, turn the wheel fully right (or fully left) and then accelerate the vehicle.

If the condition is verified to be in the rear axle, replace the limited slip clutch pack.

 

SERVICE PROCEDURE

CAUTION: INSTRUCT THE CUSTOMER NOT TO TOW WITH THE VEHICLE FOR 500 MILES (805 KM) AFTER THIS REPAIR, TO ALLOW THE AXLE TO BREAK-IN PROPERLY.

Order and install the appropriate clutch pack, follow the instructions detailed in the Workshop Manual.

NOTE: INSTALLING A CLUTCH PACK INTO AN INDEPENDENT REAR SUSPENSION (IRS) AXLE IS DIFFERENT FROM INSTALLING A CLUTCH PACK INTO A SOLID-BEAM AXLE. BE SURE TO FOLLOW THE APPROPRIATE WORKSHOP MANUAL PROCEDURE.

 

INSTALLATION TIPS

  • Be sure to install NEW circlips and halfshaft/wheel end nuts on IRS rear axle (not included in the service kit)
  • Soak the new clutch packs in Additive Friction Modifier (XL-3) for fifteen (15) minutes prior to installation
  • For IRS axles, the half shaft seals need to be replaced. Expedition and Explorer/Mountaineer applications should use seal kit part number 5L1Z-4A109-A. Removal of the half shaft excluder seal 1L2Z-1N013 may be required, if equipped, to facilitate re-assembly
  • Refill axles with 4 oz. Additive Friction Modifier (XL-3) and the necessary amount of Rear Axle Lubricant (XY-75W140-QL), regardless of the axle lubricant system originally used in the axle. Fill to capacity recommended in the Workshop Manual

NOTE: AXLE FLUID REQUIREMENTS HAVE BEEN CHANGED. ALL VEHICLES BEING REPAIRED BY THIS TSB MUST HAVE REAR AXLE LUBE XY-75W140-QL INSTALLED, IN PLACE OF XY-75W90-QFEHP. AS PART OF THIS REPAIR, CHECK AND REPLACE IF NECESSARY THE CURRENT XY-75W90-Q”FEHP” METAL TAG, WITH A NEW 75W140 TAG (F3TZ-4121-AA). ADDITIONALLY, REMOVE THE MULTI-COLORED LABEL WHICH IS LOCATED ON THE RIGHT SIDE AXLE TUBE, OR BLOCK OUT ANY/ALL “FEHP” OR “75W90” REFERENCES ON THE LABEL.

 

PART NUMBERPART NAME
6L1Z-4947-A Chatter Shudder Binding Sensation Vibration During Low Speed Turns - 2002-2004 Ford Lincoln Mercury | small light9.75″ Axle Clutch Kit
F5AZ-4947-BA8.8″ Axle Clutch Kit
5L1Z-4A109-A Axle Seal
XY-75W140-QL Chatter Shudder Binding Sensation Vibration During Low Speed Turns - 2002-2004 Ford Lincoln Mercury | small lightRear Axle Lubricant
XL-3 Chatter Shudder Binding Sensation Vibration During Low Speed Turns - 2002-2004 Ford Lincoln Mercury | small lightAdditive Friction Modifier
W710084-S439 Chatter Shudder Binding Sensation Vibration During Low Speed Turns - 2002-2004 Ford Lincoln Mercury | small lightNut (Wheel End)
2L1Z-4B422-CA Chatter Shudder Binding Sensation Vibration During Low Speed Turns - 2002-2004 Ford Lincoln Mercury | small lightCirclips (for 9.75″)
1L2Z-4B422-BA Chatter Shudder Binding Sensation Vibration During Low Speed Turns - 2002-2004 Ford Lincoln Mercury | small lightCirclips (for 8.8″)
F3TZ-4121-AAMetal Tag – 75W140

 


 

Bestseller No. 1
Ford Friction Modifier Additive, Clutch Type Limited Slip Differential, 3.80 oz Bottle, Each
  • Country of Origin : China
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  • Fit type: Vehicle Specific
  • Package Weight: 0.091 kilograms
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WIT WHATEVER IT TAKES TRANSMISSION PARTS, INC Ford Genuine Ford Fluid XL-3 Friction Modifier Additive - 4 oz. Twin Pack
  • For use on certain limited-slip differentials to reduce chatter and hypoid gear noise levels
  • Use according to owner guide recommendations
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  • Added to lubricants to reduce the surface friction of the lubricated parts
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Genuine Ford Fluid XL-3 Friction Modifier Additive - 4 oz.
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reilfastprts XL-3 Additive Friction Modifier, 4oz. Rear Axle Clutch Additive, Stops Clutch Chatter, Tapered Cap Included with Every Bottle.
  • For Use in Limited-Slip Differentials to Reduce Chatter and Gear Noise. Stops Clutch Shutter in Rear Ends With Clutches. One Bottle Per Axle is all that is Needed. Tapered Cap Included with Every Bottle. 4oz.
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Lubegard 61910 Highly Friction Modified ATF Supplement, 10 oz.
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Last update on 2025-04-19 / Affiliate links / Images from Amazon Product Advertising API


 

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