Chatter Shudder Binding Sensation Vibration During Low Speed Turns – 2002-2004 Ford Lincoln Mercury

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LIMITED SLIP AXLE CHATTER, SHUDDER, BINDING SENSATION, OR VIBRATION DURING LOW SPEED TURNING MANEUVERS

 

FORD: 2002-2004 Mustang, Explorer
2003-2004 Expedition
2004 F-150
LINCOLN: 2003 Navigator
MERCURY: 2002-2004 Mountaineer

 

2003-2004 Expedition, 2003 Navigator, 2004 F-150 vehicles equipped with a 9.75″ or 8.8″ limited slip rear axle, and 2002-2004 Explorer 4dr, Mountaineer, and Mustang vehicles equipped with 8.8″ limited slip rear axle, may exhibit a chatter, shudder, a binding sensation, or a vibration during low speed turns.

On 4X4 vehicles, the sensation may appear to be originating from the front axle or the steering gear.

 

First verify the condition. On 4X4 trucks ensure that the vehicle is in 2WD, to isolate the rear axle.

On all vehicles, turn the wheel fully right (or fully left) and then accelerate the vehicle.

If the condition is verified to be in the rear axle, replace the limited slip clutch pack.

 

SERVICE PROCEDURE

CAUTION: INSTRUCT THE CUSTOMER NOT TO TOW WITH THE VEHICLE FOR 500 MILES (805 KM) AFTER THIS REPAIR, TO ALLOW THE AXLE TO BREAK-IN PROPERLY.

Order and install the appropriate clutch pack, follow the instructions detailed in the Workshop Manual.

NOTE: INSTALLING A CLUTCH PACK INTO AN INDEPENDENT REAR SUSPENSION (IRS) AXLE IS DIFFERENT FROM INSTALLING A CLUTCH PACK INTO A SOLID-BEAM AXLE. BE SURE TO FOLLOW THE APPROPRIATE WORKSHOP MANUAL PROCEDURE.

 

INSTALLATION TIPS

NOTE: AXLE FLUID REQUIREMENTS HAVE BEEN CHANGED. ALL VEHICLES BEING REPAIRED BY THIS TSB MUST HAVE REAR AXLE LUBE XY-75W140-QL INSTALLED, IN PLACE OF XY-75W90-QFEHP. AS PART OF THIS REPAIR, CHECK AND REPLACE IF NECESSARY THE CURRENT XY-75W90-Q”FEHP” METAL TAG, WITH A NEW 75W140 TAG (F3TZ-4121-AA). ADDITIONALLY, REMOVE THE MULTI-COLORED LABEL WHICH IS LOCATED ON THE RIGHT SIDE AXLE TUBE, OR BLOCK OUT ANY/ALL “FEHP” OR “75W90” REFERENCES ON THE LABEL.

 

PART NUMBER PART NAME
6L1Z-4947-A Chatter Shudder Binding Sensation Vibration During Low Speed Turns - 2002-2004 Ford Lincoln Mercury | small light 9.75″ Axle Clutch Kit
F5AZ-4947-BA 8.8″ Axle Clutch Kit
5L1Z-4A109-A Chatter Shudder Binding Sensation Vibration During Low Speed Turns - 2002-2004 Ford Lincoln Mercury | small light Axle Seal
XY-75W140-QL Chatter Shudder Binding Sensation Vibration During Low Speed Turns - 2002-2004 Ford Lincoln Mercury | small light Rear Axle Lubricant
XL-3 Chatter Shudder Binding Sensation Vibration During Low Speed Turns - 2002-2004 Ford Lincoln Mercury | small light Additive Friction Modifier
W710084-S439 Chatter Shudder Binding Sensation Vibration During Low Speed Turns - 2002-2004 Ford Lincoln Mercury | small light Nut (Wheel End)
2L1Z-4B422-CA Chatter Shudder Binding Sensation Vibration During Low Speed Turns - 2002-2004 Ford Lincoln Mercury | small light Circlips (for 9.75″)
1L2Z-4B422-BA Chatter Shudder Binding Sensation Vibration During Low Speed Turns - 2002-2004 Ford Lincoln Mercury | small light Circlips (for 8.8″)
F3TZ-4121-AA Metal Tag – 75W140

 


 

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Ford Genuine Ford Fluid XL-3 Friction Modifier Additive - 4 oz.
  • For use on certain limited-slip differentials to reduce chatter and hypoid gear noise levels
  • Use according to owner guide recommendations
  • Formulated for automotive use
  • Added to lubricants to reduce the surface friction of the lubricated parts
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Ford CM19546A1 Friction Modifier 3.8 fl oz
  • Country of Origin : China
  • Package Dimensions: 1.778 L x 10.668 H x 1.778 W (centimeters)
  • Fit type: Vehicle Specific
  • Package Weight: 0.091 kilograms
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WIT WHATEVER IT TAKES TRANSMISSION PARTS, INC Ford Genuine Ford Fluid XL-3 Friction Modifier Additive - 4 oz. Twin Pack
  • For use on certain limited-slip differentials to reduce chatter and hypoid gear noise levels
  • Use according to owner guide recommendations
  • Formulated for automotive use
  • Added to lubricants to reduce the surface friction of the lubricated parts
Bestseller No. 4
reilfastprts XL-3 Additive Friction Modifier, 4oz. Rear Axle Clutch Additive, Stops Clutch Chatter, Tapered Cap Included with Every Bottle.
  • For Use in Limited-Slip Differentials to Reduce Chatter and Gear Noise. Stops Clutch Shutter in Rear Ends With Clutches. One Bottle Per Axle is all that is Needed. Tapered Cap Included with Every Bottle. 4oz.
  • Look for the Vehicle Application Chart Below
  • Made in the USA, By the Original Manufacturer
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Lubegard 42851 Limited Slip Supplement, 4 fl. oz.
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  • Inhibits rust and corrosion and also safe for yellow metal
  • Extends clutch pack and equipment life
  • Reduces differential temperatures
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Ford Racing M-19546-A12 Differential Friction Modifier - 3.8 oz. Bottle
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Lubegard 61910 Highly Friction Modified ATF Supplement, 10 oz.
  • Converts DEXRON II, III / MERCON ATF into a Highly Friction Modified ATF - Transmissions perform more efficiently at lower operating temperatures
  • Anti-chatter in clutch packs (allow penetration overnight for maximum benefit), Anti-shudder with converter clutches (allow penetration overnight for maximum benefit)
  • Prevents overheating, Assists in freeing hung-up governors, Keeps valves free
  • Provides for smoother shifting and reduces drive train power losses, Helps modify harsh shifts and makes them quicker in duration
  • Maintains proper ATF viscosity in torque converters, Inhibits transmission fluid foaming and oxidation, thereby extending fluid life and Reduces transmission wear
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K&W 402508 Trans-X Posi Trac Limited Slip Gear Oil Additive - 7 Fl Oz
  • Designed to quiet chattering differentials and improve gear oil performance.
  • Maintains smooth operation of the limited-slip.
  • Reduces friction, wear and overheating while eliminating chatter.
  • Use with conventional GL-5 or synthetic gear oils.
  • Meets GM, Ford and Chrysler specifications
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Red Line (80301) Limited Slip Friction Modifier - 4 Ounce
  • Product Type :Auto Accessory
  • Package Dimensions :5.588 Cm L X5.334 Cm W X11.176 Cm H
  • Country Of Origin :United States
  • Package Weight :1.0Lbs

Last update on 2024-04-22 / Affiliate links / Images from Amazon Product Advertising API

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