23B26 – Telematic Control Unit Inspection – 2022 Ford F-150

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NHTSA ID Number: 10240418

Manufacturer Communication Number: 23B26

Summary

Certain 2022 Model Year F-150 Vehicles Telematic Control Unit Inspection

Some of the affected vehicles may not have a Telematic Control Unit (TCU) installed on the vehicle. Customers may see a “FEATURE UNAVAILABLE” error message when trying to activate the vehicle from the FordPass app. This may result in an inoperative FordPass activation

 


July 24, 2023

Customer Satisfaction Program 23B26
Certain 2022 Model Year F-150 Vehicles
Telematic Control Unit Inspection

 

PROGRAM TERMS 

This program will be in effect through August 14, 2024. There is no mileage limit for this program.

 

AFFECTED VEHICLES

Vehicle Model Year Assembly Plant Build Dates
F-1502022Dearborn TruckAugust 5, 2022 through September 28, 2022

US population of affected vehicles: 11. Affected vehicles are identified in OASIS and FSA VIN Lists.

 

REASON FOR THIS PROGRAM

Some of the affected vehicles may not have a Telematic Control Unit (TCU) installed on the vehicle. Customers may see a โ€œFEATURE UNAVAILABLEโ€ error message when trying to activate the vehicle from the FordPass app. This may result in an inoperative FordPass activation.

 

SERVICE ACTION

Dealers may see a TCU not responding to the Network test while using the FordeBay Diagnosis and Repair System (FDRS) with Diagnostic Trouble Codes (DTCs) U2402:00 and U2402:92 stored in the Gateway Module (GWM), and U0198:00 stored in the Accessory Protocol Interface Module (APIM).

Dealers are to check for TCU presence per the Technical Instructions and if missing, install TCU and perform Programmable Module Installation (PMI) using the latest software level in FDRS. This service must be performed on all affected vehicles at no charge to the vehicle owner.

 

OWNER NOTIFICATION AND MAILING SCHEDULE

Owner letters are expected to be mailed the week of August 7, 2023. Dealers should repair any affected vehicles that arrive at their dealerships, whether the customer has received a letter.

 

MOBILE SERVICE REPAIR ASSESSMENT LEVEL

  • All repairs in this program have the following assessment level:

– Not Mobile Service Capable

 

SOLD VEHICLES

  • Owners of affected vehicles will be directed to dealers for repairs.
  • Immediately contact any of your affected customers whose vehicles are not on your VIN list but are identified in OASIS. Give the customer a copy of the Owner Notification Letter (when available) and schedule a service date.
  • Correct other affected vehicles identified in OASIS which are brought to your dealership.
  • Dealers are to prioritize repairs of customer vehicles over repairs of new and used vehicle inventory.

 

STOCK VEHICLES

  • Correct all affected units in your new vehicle inventory before delivery.
  • Use OASIS to identify any affected vehicles in your used vehicle inventory.

 

TITLE BRANDED / SALVAGED VEHICLES

Affected title-branded and salvaged vehicles are eligible for this service action.

 

OWNER REFUNDS 

Refunds are not approved for this program.

 

RENTAL VEHICLES

Rental vehicles are not approved for this program.

 

PICK-UP AND DELIVERY- Participating Dealers

Dealers participating in the Remote Experience Program:

  • Refer to EFC12071, 2023 Remote Experience Program, Pickup & Delivery (PDL) Offset section for additional details.

 

ADDITIONAL REPAIR (LABOR TIME AND/OR PARTS)

Additional repairs identified as necessary to complete the FSA should be managed as follows:

  • For related damage and access time requirements, refer to the Warranty and Policy Manual / Section 6 โ€“ FordeBay & LincolneBay Program Policies / General Information & Special Circumstances for FSAs / Related Damage.
  • For vehicles within new vehicle bumper-to-bumper warranty coverage, no SSSC approval is required, although related damage must be on a separate repair line with the โ€œRelated Damageโ€ radio button checked.
    • FordeBay vehicles โ€“ 3 years or 36,000 miles
  • For vehicles outside new vehicle bumper-to-bumper warranty coverage, submit an Approval Request to the SSSC Web Contact Site before completing the repair.

 

PARTS REQUIREMENTS / ORDERING INFORMATION
NOTE: Do not attempt to order the TCU for this program only through the normal FordeBay parts ordering system or SPOP or you will receive an error message when submitting the OWS claim.

IMPORTANT: The TCU must be ordered through the FESG Order Site (aka 1878 site):

FESG Order Application (dealerconnection.com).

  • In drop-down menu select FSA number 23B26
  • Select multi-media, enter VIN number, enter TCU part number o Do not attempt to order the TCU through the SSSC o Only one order per VIN will be accepted
Part Number  Description Order Quantity
NL3Z- 14F546-LTCU

Note: Use FordeBay Parts Catalog to determine correct TCU part number for each VIN

 

VINs that need NL3Z- 14F546-D should order NL3Z- 14F546-L

 

VINs that need NL3Z- 14F546-W should order NL3Z- 14F546-W

 

1
NL3Z-14F546-W

Order the part below through normal order processing channels:

Part Number  Description Order Quantity
W505428-S439Bolt & Washer Assembly (3 needed, package of 4)1

 


CERTAIN 2022 MODEL YEAR F-150 VEHICLES โ€” TELEMATICS CONTROL UNIT INSPECTION

SERVICE PROCEDURE

1. Position the seats for access to the loadspace trim panel.

  • For SuperCab/SuperCrew vehicles raise the rear seat cushion, release the rear seat backrest latch and lower the rear seat backrest. See Figure 1.
  • For Regular Cab vehicles position the front seats forward.

NOTE: Driver side shown, passenger side similar.

 

2. Remove the pin-type retainers and position the loadspace trim panel aside. See Figure 2.

NOTE: For SuperCab/SuperCrew vehicles there is one pin-type retainer, for Regular Cab vehicles there are two pin-type retainers.

NOTE: SuperCab/SuperCrew vehicle shown, Regular Cab vehicles similar.

 

3. With the loadspace trim panel positioned aside confirm the presence of the Telematics Control Unit (TCU). Is the TCU present? See Figure 3.

YES – Recall procedure is complete. Reverse the disassembly steps to reassemble the vehicle.

NO   – Proceed to Step 4.

 

4. Connect the electrical connectors, install the bolts and the new TCU See Figure 4.

  • Torque:ย  4.5 Nm (40 lb.in)

5. Using a diagnostic scan tool, complete the PMI process for the TCU following the on-screen instructions.

6. From the vehicle settings menu disable the 30 minute max idle option.

  • For F-150 vehicles, from the center display press the vehicle settings button and turn off the 30 minute max idle setting. See Figure 5.

 

7.  Check the vehicleโ€™s State Of Charge Parameter Identification Data (PID) by performing the following:

  • Launch the Ford Diagnostic and Repair System (FDRS) and navigate to toolbox tab > datalogger > BCM and select BATT SOC PID.
  • Ensure that the BATT_SOC PIDย reads over 80%. If the PID is less than 80%, fully recharge the vehicle’s 12-volt battery using the appropriate Rotunda battery tester and charger.
  • Remove the charger from the vehicle and using FDRS, navigate to toolbox tab > BCM > Reset Battery.
  • Monitor Sensor Learned Values application. Perform the BMS reset.
  • Connect the Rotunda battery tester and chargerย  and set it to maintain 12.6 to 13.6 volts. Monitor the voltage real time using the indicator at the bottom right corner of FDRS to ensure that it is within this range.

NOTE: Verify that the negative cable of the charger is installed on a chassis or engine ground, and not the 12 volt battery negative terminal to prevent the battery saver mode from activating on the vehicle.

NOTE: If the diagnostic software does not load or if the vehicle cannot be identified properly, make sure there is a good internet connection and the Vehicle Communication Module (VCM) is properly connected to the Data Link Connector (DLC).

NOTE: VCM 3 is recommended for improved data download time.

8.  Log into FordeBay Diagnostic and Repair System (FDRS). Ensure FDRS is updated to the latest version at 34.5.1 or higher.

 

NOTE: A 32GB or larger USB flash drive is required for TCU, Gateway Module (GWM) and Accessory Protocol Interface Module (APIM/SYNC) software updates. Make sure the USB flash drive being used is formatted correctly. To see the available drives, hold down the Windows icon keyboard key and press the E keyboard key. Right click on the USB flash drive and select Properties. If File System under the General tab is not exFAT, the drive must be formatted.

  • To format the USB flash drive:
    • Right click on the USB flash drive
    • Select Format, select exFAT for the File System
    • Select Default Allocation Size for the Allocation Unit Size.
    • De-selecting Quick Format is not necessary and will result in a lengthier operation. See Figure 6.

9. Start a new FDRS session.

NOTE: Vehicle information is automatically retrieved by the diagnostic software and a Network Test is run. Vehicle identification data appears on the screen when this is complete.

10. Select Toolbox tab.

11. Select Software Updates tab to see updates available.

12. Select the module from the Module Programming Sequence section below starting at Step 17.

13. When prompted by the FDRS, connect the USB flash drive to the personal computer (PC).

14. When prompted by the FDRS, safely remove/eject the USB flash drive from the PC, turn the vehicle to Key On Engine Running (KOER), and connect the USB to the media hub to install the software update. The update starts automatically and may take 10 minutes or longer to complete.

NOTE: It may take up to 5 minutes for the vehicle to recognize the USB flash drive with software update.

 

15. For APIM, TCU, and GWM USB software updates when SYNC touchscreen prompts to restart the vehicle:

  • Turn the vehicle OFF.
  • Wait ten minutes.
  • Turn the vehicle to KOER.

 

16. Leave the USB drive inserted into the vehicle, until the vehicles infotainment display screen states programming successful.

NOTE: It may take up to 5 minutes before SYNC touchscreen displays Update Successful pop up. After 5 minutes if โ€œSuccessfulโ€ pop up is not shown on SYNC touchscreen, remove the USB and select YES on the FDRS โ€œWas the USB Update Successfulโ€ prompt (FDRS verifies if the module software update was successfully installed on the module).

NOTE: Repeat Steps 11-16 (while performing Steps 17-24) until no more software updates are available for modules covered in Steps 17-24.

IMPORTANT NOTE: Modules need to be programmed in exactly the order as listed below  (some are repeated) unless there is no update available. Module updates will vary per vehicle based on FordeBay Power-UP over-the-air (OTA) updates previously completed. Some modules may already be at the latest level.

 

17. Select GWM – Gateway Module (GWM) โ€“ software update.

  • See Steps 11-16.
  • Run application.
  • If no more software updates are available, move to the next module in the sequence.

18. Select TCU – Telematics Control Unit (TCU) – software update.

  • ee Steps 11-16.
  • un application.
  • f error message on SYNC display screen or no activity after 10 minutes.
  • ee TSB 22-2404 – Module Recovery.
  • etry TCU software update with same USB drive.

19. Select APIM – Accessory Protocol Interface Module (APIM/SYNC) – software update.

  • ee Steps 11-16.
  • un application.
  • ollow General Service Bulletin (GSB) 21-7088 – SYNC Programming, USB flash drive method.
  • f error message on SYNC display screen or no activity after 10 minutes.
  • ee TSB 22-2404 – Module Recovery.
  • etry APIM software update with same USB drive.

NOTE: Step 20 is a required step separate from Step 17. Please follow all steps exactly as written.

20. Select GWM – Gateway Module (GWM) – software update.

  • See Steps 11-16.
  • Run application.

21. Read the Gateway Module (GWM) Configuration Data Application.

  • Run application.

 

22. Select APIM – Accessory Protocol Interface Module (APIM)/TCU – Telematics Control Unit (TCU) software update.

  • See Steps 6-11.
  • Run application.
  • If no update is available, move to the next module in the sequence.

23. Select GWM – Gateway Module (GWM) – software update.

  • See Steps 6-11.
  • un application.
  • If no update is available, move to the next module in the sequence.

24. Select APIM – Accessory Protocol Interface Module (APIM/SYNC) – software update.

  • See Steps 6-11.
  • Run application.
  • If no update is available, proceed to the next step.

25. From the list on the RH side of the screen, select Self-Test and click RUN.

26. Click the Run Selected Tests button in the lower right.

27. Click the Clear & Retest button at the top of the screen to clear DTCs in all modules.

28. Disconnect the battery charger from the 12V battery once the programming has completed.

 

Important Information for Module Programming

NOTE: When programming a module, use the following basic checks to ensure programming completes without errors.

  • Make sure the 12V battery is fully charged before carrying out the programming steps and connect FDRS/scan tool to a power source.

NOTE: A good internet connection is necessary to identify the vehicle and to load the diagnostic software.

  • Inspect the Vehicle Communication Module II (VCM IIeBay)/Vehicle Communication Module III (VCM III) or the Vehicle Communication and Measurement Module (VCMM) and the cables for any damage. Make sure scan tool connections are not interrupted duringย  programming.
  • A hardwired connection is strongly recommended.
  • Turn off all unnecessary accessories (radio, heated/cooled seats, headlamps, interior lamps, HVAC system, etc.) and close doors.
  • Disconnect/depower any aftermarket accessories (remote start, alarm, power inverter, CB radio, etc.).
  • Follow all scan tool on-screen instructions carefully.
  • Disable FDRS/scan tool sleep mode, screensaver, hibernation modes.
  • Create all sessions key on engine off (KOEO). Starting the vehicle before creating a session will cause errors within the programming inhale process.

 

Recovering a module when programming has resulted in a blank module

a. Disconnect the VCM IIeBay/VCM III or the VCMM from the data link connector (DLC) and your PC.

b. After ten seconds, reconnect the VCMII/VCMIII or the VCMM to the DLC and the PC. Launch FDRS. The VCMII/VCMIII or the VCMM icon should turn green in the bottom right corner of the screen. If it     does not, troubleshoot the FDRS to VCM connection.

c. If you are using the same FDRS as the initial programming attempt, select the appropriate VIN from the Vehicle Identification menu. If you are using a different FDRS, select โ€œRead VIN from Vehicleโ€ and proceed through the Network Test.

d. In the Toolbox menu, navigate to the failed module and Download/Run Programmable Module Installation (PMI). Follow the on-screen prompts. When asked if the original module is installed, select โ€œNoโ€ and continue through the installation application.

e. Once programming has completed, a screen may list additional steps required to complete the programming process. Make sure all applicable steps are followed in order.

 


Mobile Service Repair Assessment

The following assessment will be used to indicate how mobile friendly a program is.

 

Dealer Bulletin

This system may be broken down by labor operations or models. If the program has an inspection followed by a potential repair, then the assessment level will be broken down into an inspection assessment level and a repair assessment level to show the mobile friendliness of the repair on the vehicle. If the program has multiple repair options (determined by model, model year or options) then the assessment level will also be determined by the options to show the mobile friendliness of the repair on the vehicle.

 

Assessment Levels

  • Mobile Reprogramming
  • Light Mobile Service
  • Enhanced Mobile Service
  • Advanced Mobile Service
  • Wheel and Tire Mobile Service
  • Not Mobile Service Capable

 

Description of each level that is used to determine the overall assessment.

โ€“ Mobile Reprogramming

  • Module Programming or similar type services
  • Minimum tools maybe required other than an IDS/FDRS setup
  • FDRS programming that requires internet connection (wi-fi or mobile hotspot)
  • Make sure vehicle has a charge port to ensure battery voltage is maintained during flashing of the module(s)
  • Repairs not greater than 1 hour in length (including time to wait for programming) Note: The location will need a charging station or wall box to maintain the 12-volt battery.

 

โ€“ Light Mobile Service

  • Interior repair procedures that do not require seat, dash, or headliner removal
  • Under hood repairs that do not require large component removal
  • Exterior repairs that do not require large component/panel removal
  • Repairs may require standard hand tools (Access to a Technician starter kit or similar) Attachment IV

 

โ€“ Enhanced Mobile Service

  • Anytime a procedure requires work under the vehicle to have a two-person process
  • Brake Inspection and Brake Repair/Replacement
  • Limited Suspension Component replacement (no alignment)
  • Under Vehicle access for limited repairs (no large component removal)
  • Vehicle Check Up – VCU
  • Pre Delivery Inspection – PDI
  • Used Car Inspection/Presale Inspection
  • May require floor jack, jack stands, and impact tools Note: Wheel lock maybe required.

 

โ€“ Advanced Mobile Service

  • Fluid Exchange/Oil Change
  • Light Repairs
  • Brake Hydraulic Repairs

 

โ€“ Wheel and Tire Mobile Service

Note: Specialized Mobile Service unit and equipment including Tire balancer and Tire Changer required.

 

โ€“ Not Mobile Service Repair Capable

  • Large component removal
  • BEV Battery Replacement
  • Requires a vehicle hoist โ€“ to complete the repair (more than inspection)
  • Required vehicle alignment
  • Requires significant vehicle disassembly
  • Repairs greater then 2-3 hours
  • Any repairs that require M-Time
  • Includes a service procedure where the vehicle owner may be distressed about the state of their vehicle

 


1 Affected Product

Vehicle

MAKEMODELYEAR
FORDeBayF-1502022

 


1 Associated Document

Manufacturer Communications

July 24, 2023
Customer Satisfaction Program 23B26

MC-10240418-0001.pdf 1137.919KB

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Reprogramming

Service Information & Reprogramming

 

Module Reprogramming

Diagnostic Software Interface Device Complete Vehicle Diagnostics Module Programming
1996-2017
Model Year
2018-Present
Model Year
1996-2017
Model Year
2018-Present
Model Year
IDS/FDRS VCM, VCM IIeBay, VCMM X X X X
FJDS/FDRS Compatible J2534 Devices
(Including VCM IIeBay and VCMM)
ย  X X X

Detailed system requirements, installation, and support information for each product is located under the diagnostics tool support tab for each product.

 

Integrated Diagnostic Software (IDS) / FordeBay Diagnosis & Repair System (FDRS)

For use with VCM I, VCM IIeBay, VMM and VCMM hardware devices only. The complete factory FordeBay Motor Company vehicle diagnostic tool that provides complete dealership level vehicle diagnostic coverage for all 1996 to present FordeBay, LincolneBay and MercuryeBay vehicles. The IDS software includes time based access to the IDS software, software updates and calibration files.

 

FordeBay J2534 Diagnostic Software (FJDS) / FordeBay Diagnosis & Repair System (FDRS)

For use withย compatible J2534 hardware devices. FJDS software provides Ford Module Programming functionality that covers 1996 to present FordeBay, LincolneBay and MercuryeBay module reprogramming functions, plus complete dealership level vehicle diagnostic software for all 2018 to present FordeBay and LincolneBay vehicles. The FJDS software license includes time based access to the FJDS software, software updates and calibration files.

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GODIAG J2534

 


Latest Calibration Information

Module Build Data (As-Built)

Use VIN to obtain As-Built data

www.motorcraftservice.com

 


 

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  • CUSTOM-DESIGNED FOR USE WITH FORSCAN: Works with all FORScan compatible vehicles and is recommended by the FORScan Team
  • DEALERSHIP-LEVEL DIAGNOSTICS: OBDLink EX supports all FordeBay protocols, modules, and advanced features of FORScan
  • ELECTRONIC SWITCH allows FORScan to access all CAN buses simultaneously and enables advanced functions not possible with โ€œtoggle switchโ€ adapters
  • MAXIMUM THROUGHPUT -- up to 20 times faster than โ€œtoggle switchโ€ adapters
  • ROCK-SOLID CONNECTION avoids data corruption and dropped packets
SaleBestseller No. 6
Bosch Automotive Tools MTECH2 Mastertech II J2534 VCI with Wired/Wireless Capability for OEM Reprogramming and Diagnostics on GM, Ford, FCA, Nissan/Infiniti, Honda/Acura, and Toyota/Lexus Vehicles
  • [J2534 COMPLIANT] - The Mastertech II is a J2534-1 and J2534-2 compliant VCI for OEM reprogramming and diagnostic applications
  • [FULLY VALIDATED BY TOP 6 OEMS] - Mastertech II has been fully validated to operate with the top 6 OEM reprogramming applications: GM, Ford, FCA, Nissan/Infinity, Honda/Acura, and Toyota/Lexus
  • [PRE-CONFIGURED] - The pre-configured wireless and wired connections make it quick and easy to connect to a vehicle from your PC (requires PC compliant with OE specifications and software)
  • [RIGHT TO REPAIR] - Supports 'Right to Repair' (R2R) initiatives
  • [COMPREHENSIVE KIT] - Kit includes: VCI, WiFi adapters (wireless PC to VCI), J1962 Cable (connect to vehicle), USB cable (connect to PC for firmware updates and setup), and Quick Start Guide

 


Last update on 2025-04-20 / Affiliate links / Images from Amazon Product Advertising API


 

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