22G03 – Repaint Exterior Components to Match Body Color – 2022 Ford Super Duty

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NHTSA ID Number: 10216488

Manufacturer Communication Number: 22G03

Summary

Certain 2022 Model Year Super Duty Vehicles with Star White Tri Coat Premium Paint – Repaint Exterior Components to Match Body Color. All of the affected vehicles were built with an incorrect paint mixture. The amount of mica flake (sparkles) became diluted creating poor visual harmony between body and attached hang-on parts such as door handles, mirror caps, ets… The level of mica will vary between vehicles.

 


Optional Product Improvement Program 22G03

Certain 2022 Model Year Super Duty Vehicles with Star White Tri Coat Premium Paint  Repaint Exterior Components to Match Body Color

 

PROGRAM TERMS

This program will be in effect for 3 years or 36,000 miles, whichever occurs first, from the warranty start date.

We recommend dealers utilize their FSA VIN Lists name and address to contact customers with affected vehicles. FSA VIN Lists are currently available.

 

AFFECTED VEHICLES

Vehicle Model Year Assembly Plant Build Dates
Super Duty2022Kentucky Truck PlantMay 20, 2022 through May 31, 2022

 

REASON FOR THIS PROGRAM

To inform you that FordeBay Motor Company is notifying vehicle owners of an optional product improvement program on the affected vehicles. This communication will help you answer customer questions. All of the affected vehicles were built with an incorrect paint mixture. The amount of mica flake (sparkles) became diluted creating poor visual harmony between body and attached hang-on parts such as door handles, mirror caps, etc… The level of mica will vary between vehicles.

 

SERVICE ACTION

Per Electronic Field Communication posted on FMCDealer.com on June 29, 2022 (EFC10212

Action/Enrollment 2022 MY Super Duty Tri-Coat Paint Customer Rebate and Acknowledgment Form):

  • Dealers with vehicles included in 22G03 must contact their Super Duty customers who have either taken delivery or have a vehicle on order.
  • Dealers are required to review with their customer(s) the two options on the customer acknowledgment form (this applies to sold units, retail orders, or any stock affected VINS).
  • Dealers need to ensure customer signature and VIN on customer acknowledgement form. (reference copy provided as Attachment IV).

Upon customer agreement of Option 1 (refund and repaint) and signed Acknowledgement Form:

  • Repaint associated exterior Star White bolt-on parts (e.g. door handles, mirror caps, etc.) to match the current body color.
  • Color will vary per vehicle.
  • This service must be performed on all affected vehicles at no charge to the vehicle owner.
  • Copy of signed Acknowledgement Form must be retained with the Service Repair Order.

 

SERVICE ACTION – Customer Refuses Refund Offer and Requests Vehicle Repaint

If a customer is requesting a full vehicle repaint and has refused the Refund Option 1 or 2, contact the SSSC for prior approval before performing a full vehicle repaint. The SSSC will verify a refund has not been applied to the VIN prior to providing approval and a unique labor operation.

 

OWNER NOTIFICATION AND MAILING SCHEDULE

Owner letters are expected to be mailed the week of July 18, 2022. Dealers should assist customers of any affected vehicles that arrive at their dealerships, whether or not the customer has received a letter.

 

SOLD VEHICLES

  • Owners of affected vehicles will be directed to dealers for resolution.
  • Immediately contact any of your affected customers whose vehicles are not on your VIN list but are identified in OASIS. Give the customer a copy of the Owner Notification Letter (when available) and schedule a service date.
  • Correct other affected vehicles identified in OASIS which are brought to your dealership.
  • Dealers are to prioritize repairs of customer vehicles over repairs of new and used vehicle inventory.

 

STOCK VEHICLES

  • Correct all affected units in your new vehicle inventory before delivery.
  • Use OASIS to identify any affected vehicles in your used vehicle inventory.

 

TITLE BRANDED / SALVAGED VEHICLES

Affected title branded and salvaged vehicles are eligible for this service action.

 

OWNER REFUNDS 

Refunds for a vehicle repaint are not approved for this program.

 

RENTAL VEHICLES

Dealers are pre-approved for up to 2 days for a rental vehicle. Follow Extended Service Plan (ESP) guidelines for dollar amounts. Rentals will only be reimbursed for the days the vehicle is at the dealership for part replacement. Prior approval for more than 2 rental days is required from the SSSC via the SSSC Web Contact Site.

NOTE: Painted fuel doors will be the same color as the body and will not need to be repainted.

 

PARTS REQUIREMENTS / ORDERING INFORMATION

Part NumberDescription Order Quantity
PAINTPaint Material Allowance โ€“ See Labor Table Above for Claiming.As required

 


CERTAIN 2022 MODEL YEAR SUPER DUTY VEHICLES WITH STAR WHITE TRI COAT PREMIUM PAINT โ€” REPAINT EXTERIOR COMPONENTS TO MATCH BODY COLOR

 

SERVICE PROCEDURE

NOTE: Black and Chrome parts are not to be painted.

Parts Identification

Bolt-on Part Identification Chart

ItemDescription
AFront Bumper
BGrill
CMirror Cap
DFront Wheel Arch Moulding
EFront Lower Wheel Arch Moulding
FDoor Handles
GDual Real Wheel (DRW) Fender
HSingle Rear Wheel Arch Moulding
IRear Door Lower Moulding
JRear Bumper Cover (Not Shown)
KRocker Extension

 

1. Confirm customer has signed the 22G03 Acknowledgment form and has selected Option 1 – Including option to have the bolt-on parts repainted to match the base vehicle paint.

2. Inspect the paint of the vehicle body compared to the bolt-on parts listed in the chart above. See Figures 1, 2 and 3.

3. Note any of the bolt-on parts where the paint does not match the body.

4. Confirm the bolt-on parts that are to be painted with the customer.

5 Remove the affected parts following the Workshop Manual (WSM) Procedures listed for the parts below.

6. Paint the affected parts, and then once dry, reinstall the part by reversing the WSM procedure.

NOTE: Instructions continued on the following pages for parts without WSM procedures.

 

Front Lower Wheel Arch Moulding – As Needed

I. Remove the retainers and the Front Lower Wheel Arch Moulding. See Figure 4.

 

Rear Door Lower Moulding – As Needed

II. Remove the retainers and the Rear Door Lower Moulding. See Figure 5.

 

Side Mirror Cap – As Needed

III. Remove the Side Mirror Cap using a trim tool. See Figure 6.

 


7 Affected Products

Vehicles

MAKEMODELYEAR
FORDeBayF-250 SD2022
FORDeBayF-350 SD2022
FORDeBayF-450 SD2022
FORDeBayF-550 SD2022
FORDeBayF-600 SD2022
FORDeBayF-650 SD2022
FORDeBayF-750 SD2022

 


1 Associated Document

Manufacturer Communications

Optional Product Improvement Program 22G03
July 7, 2022

MC-10216488-0001.pdf 3473.098KB

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