Safety Recall 22S29 – Level 2 Diagnostics Disabled for Secondary Axle Torque – 2021 Ford Mustang Mach-E

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May 13, 2022 NHTSA CAMPAIGN NUMBER: 22V333000

Software Error May Cause Unintended Acceleration

Unintended acceleration, unintended deceleration, or a loss of drive power increases the risk of a crash.

 

NHTSA Campaign Number: 22V333

Manufacturer Ford Motor Company

Components VEHICLE SPEED CONTROL, POWER TRAIN

Potential Number of Units Affected 464

 

Summary

Ford Motor Company (Ford) is recalling certain 2021 Mustang Mach-E vehicles equipped with all-wheel drive. The powertrain control module (PCM) functional safety software may fail to detect a software error, resulting in unintended acceleration, unintended deceleration, or a loss of drive power.

 

Remedy

The PCM software will be updated by a dealer, or through an over-the-air (OTA) update, free of charge. Owner notification letters were mailed June 9, 2022. Owners may contact Ford customer service at 1-800-436-7332. Ford’s number for this recall is 22S29.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Vehicle has a Recall

 


AFFECTED VEHICLES

Vehicle Model Year Assembly Plant Build Dates
Mach-E 2021 Cuautitlan October 3, 2020 through May 26, 2021

 

REASON FOR THIS SAFETY RECALL

In some of the affected vehicles, the Functional Safety Monitor may fail to detect or may falsely detect a software error. A failure to detect a software error may result in unintended acceleration, unintended deceleration, or unintended vehicle movement, and depending on the software error, the failure may or may not be accompanied by a malfunction indicator lamp or a wrench light. Unintended acceleration, unintended deceleration, or unintended vehicle movement can increase the risk of a crash.

Affected vehicles have the ability to use the Ford Power-Up/Over-The-Air (OTA) to update the software. Customers can take advantage of this option rather than the in-dealer software update.

  • Ford Power-Up software updates delivered OTA that includes the level 2 diagnostics disabled for secondary axle torque was available to dealers on March 24, 2022. Customers that received the update have been excluded from 22S29 prior to March 16, 2022. Software updates delivered OTA could take several weeks before all software is delivered, and the feature is fully functional. The updates also will include some new features while accelerating the pace of future features and enhancements.
  • Or, the option of complimentary dealer installation of the software (dealer software installation takes at most two hours).

 

SERVICE ACTION

Before demonstrating or delivering any new in-stock vehicles involved in this recall, dealers are to update software listed in the technical instructions to current level. This service must be performed on all affected vehicles at no charge to the vehicle owner, if the owner chooses to have dealer install software.

NOTE: The software works with multiple modules. The actual service action is dependent upon vehicle status with the Ford Power-Up/OTA software updates.

 

Ford Power-Up/OTA:

  • To help customers receive their correct software updates as quickly as possible with the Ford Power-Up/OTA, please encourage customers to connect their vehicle to Wi-Fi and have them set a schedule for their software updates in their vehicle.
  • While many Ford Power-Up software updates will be delivered in one step, there will be multiple updates that help enable the correct software. Software updates required for this program may not happen in the background while customers are driving, so feature activation timing will vary based on driving patterns.
  • Please ask your customer to access the Settings menu on the FordPass App, and press System Update, and set a schedule to define when the owner finds an acceptable time for the vehicle to be inoperable for the software update. The vehicle will become able to drive when the software process is complete.
  • There will be several updates that require the vehicle to be parked and turned off. In addition to the scheduling option, we offer an “Update Now” option where the user can request the update to take place immediately for quicker updates than pre-scheduled times that customers may have set.
  • For more information on Ford Power Up/OTA Software Updates, please visit:

https://www.ford.com/support/category/sync-and-technology/ford-power-up-software-updates/

 

OWNER NOTIFICATION AND MAILING SCHEDULE

Owner letters are expected to be mailed the week of June 1, 2022. Customers have the option of installing the software update through the Ford Power-Up Software, or they can have their dealer perform the service for them.  Dealers should repair any affected vehicles that arrive at their dealerships, whether or not the customer has received a letter.

PLEASE NOTE:

Federal law requires dealers to complete this recall service before a new vehicle is delivered to the buyer or lessee. Violation of this requirement by a dealer could result in a civil penalty of up to $21,000 per vehicle. Correct all vehicles in your new vehicle inventory before delivery.

 

SOLD VEHICLES

  • Ford has not issued instructions to stop selling/delivering or driving used vehicles under this safety recall. Owners should contact their dealer for an appointment to have their vehicles remedied as soon as practicable. Owners can continue to safely drive their vehicles.
  • Immediately contact any of your affected customers whose vehicles are not on your VIN list but are identified in OASIS. Give the customer a copy of the Owner Notification Letter (when available) and schedule a service date.
  • Correct other affected vehicles identified in OASIS which are brought to your dealership.
  • Dealers are to prioritize repairs of customer vehicles over repairs of new and used vehicle inventory.

 

STOCK VEHICLES

  • Correct all affected units in your new vehicle inventory before delivery.
  • Use OASIS to identify any affected vehicles in your used vehicle inventory.

 

DEALER-OPERATED RENTAL VEHICLES

The Fixing America’s Surface Transportation (FAST) Act law effective June 2016 prohibits a rental company from selling, renting or leasing vehicles subject to a safety or compliance recall. Please consult your legal counsel for legal advice.

 

TITLE BRANDED / SALVAGED VEHICLES

Affected title branded and salvaged vehicles are eligible for this recall.

 

OWNER REFUNDS

  • This safety recall must still be performed, even if the owner has paid for a previous repair. Claiming a refund will not close the recall on the vehicle.
  • Ford Motor Company is offering a refund for owner-paid repairs covered by this recall if the repair was performed prior to the date indicated in the reimbursement plan, which is posted with this bulletin. Owners are directed to seek reimbursement through authorized dealers or, at their option, directly through Ford Motor Company at P.O. Box 6251, Dearborn, MI 481216251.
  • Dealers are also pre-approved to refund owner-paid emergency repairs that were performed away from an authorized servicing dealer after the end date specified in the reimbursement plan. Non-covered repairs, or those judged by Ford to be excessive, will not be reimbursed.
  • Refunds will only be provided for the cost associated with the diagnostics disabled on the secondary axle torque software updates.

 

RENTAL VEHICLES 

Rental vehicles are not approved for this program.

 

PARTS REQUIREMENTS / ORDERING INFORMATION

Parts are not required to complete this repair.

 


CERTAIN 2021 MODEL YEAR MACH-E VEHICLES — LEVEL 2 DIAGNOSIS DISABLED FOR SECONDARY AXLE TORQUE

 

SERVICE PROCEDURE

Module Programming

NOTE: Program appropriate vehicle modules before performing diagnostics and clear all DTC’s after programming. For DTC’s generated after programming, follow normal diagnostic service procedures.

1. Connect a battery charger to the 12V battery.

NOTE: Verify that the negative cable of the charger is installed on a chassis or engine ground, and not the 12 volt battery negative terminal to prevent the battery saver mode from activating on the vehicle.

NOTE: If the diagnostic software does not load or if the vehicle cannot be identified properly, make sure there is a good internet connection and the VCM is properly connected to the DLC.

2. Log into Ford Diagnostic and Repair System (FDRS).

NOTE: Vehicle information is automatically retrieved by the diagnostic software and a Network Test is run. Vehicle identification data appears on the screen when this is complete.

3. Click ‘Read VIN from Vehicle’ or manually enter the VIN.

NOTE: Available modules are shown on the LH side of the screen, and available procedures are listed on the RH side of the screen. Modules that are communicating are highlighted in green.

4. Select Toolbox tab.

5. Inspect the availability for software updates on the following modules.

NOTE: Not all modules listed will require a software update. The software update will run the necessary module updates based on the vehicle options.

6. From the list on the LH side of the screen, select the module(s) that are available for software update.

NOTE: Only one module may be updated at a time.

7. From the list on the RH side of the screen, select the module “Software Update”.

8. Click RUN. Follow all on-screen instructions carefully.

9. Check and clear codes.

10. Disconnect the battery charger from the 12V battery once the programming has completed.

 

Important Information for Module Programming

NOTE: When programming a module, use the following basic checks to ensure programming completes without errors.

  • Make sure the 12V battery is fully charged before carrying out the programming steps and connect FDRS/scan tool to a power source.

NOTE: A good internet connection is necessary to identify the vehicle and to load the diagnostic software.

  • Inspect Vehicle Communication Module II (VCM IIeBay)/Vehicle Communication and Measurement Module (VCMM) and cables for any damage. Make sure scan tool connections are not interrupted during programming.
  • A hardwired connection is strongly recommended.
  • Turn off all unnecessary accessories (radio, heated/cooled seats, headlamps, interior lamps, HVAC system, etc.) and close doors.
  • Disconnect/depower any aftermarket accessories (remote start, alarm, power inverter, CB radio, etc.).
  • Follow all scan tool on-screen instructions carefully.
  • Disable FDRS/scan tool sleep mode, screensaver, hibernation modes.
  • Create all sessions key on engine off (KOEO). Starting the vehicle before creating a session will cause errors within the programming inhale process.

 

Recovering a module when programming has resulted in a blank module

a. Disconnect the VCMII or VCMM from the data link connector (DLC) and your PC.

b. After ten seconds, reconnect the VCMII/VCMM to the DLC and the PC. Launch FDRS. The VCMII/VCMM icon should turn green in the bottom right corner of the screen. If it does not, troubleshoot the FDRS to VCM connection.

c. If you are using the same FDRS as the initial programming attempt, select the appropriate VIN from the Vehicle Identification menu. If you are using a different FDRS, select “Read VIN from Vehicle” and proceed through the Network Test.

d. In the Toolbox menu, navigate to the failed module and Download/Run Programmable Module Installation (PMI). Follow the on-screen prompts. When asked if the original module is installed, select “No” and continue through the installation application.

e. Once programming has completed, a screen may list additional steps required to complete the programming process. Make sure all applicable steps are followed in order.

 


Chronology :

On March 1, 2022, an issue pertaining to a Mustang Mach-E secondary axle torque software error was brought into Ford’s Critical Concern Review Group (CCRG) for review.

The CCRG investigation received one report of a vehicle incorrectly detecting a lateral hazard on the primary axle causing the vehicle to enter a speed limited state on March 18, 2022. Ford is not aware of any VOQs related to this condition.

On May 6, 2022, Ford’s Field Review Committee reviewed the concern and approved a field action.

Ford is not aware of any reports of accident or injury related to this condition.

 


1 Affected Product

Vehicle

MAKE MODEL YEAR
FORD MUSTANG MACH E 2021

 


9 Associated Documents

Defect Notice 573 Report

RCLRPT-22V333-1798.PDF 214.586KB

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Recall Acknowledgement

RCAK-22V333-2046.pdf 645.257KB

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Manufacturer Notices(to Dealers,etc) – Dealer Bulletin re NEW VEHICLE DEMONSTRATION / DELIVERY HOLD Safety Recall 22S29 Certain 2021 Model Year Mach-E Vehicles Level 2 Diagnostics Disabled for Secondary Axle Torque

RCMN-22V333-5788.pdf 354.877KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-22V333-5912.pdf 60.024KB

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Miscellaneous Document – OTA Messaging

RMISC-22V333-4476.pdf 2095.919KB

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Recall Quarterly Report #1, 2022-2

RCLQRT-22V333-6314.PDF 211.141KB

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Recall Quarterly Report #2, 2022-3

RCLQRT-22V333-0878.PDF 211.237KB

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ISSUED Renotification Notice

RCRN-22V333-5138.pdf 549.15KB

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Recall Quarterly Report #3, 2022-4

RCLQRT-22V333-3178.PDF 211.322KB

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Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V333&docType=RCL

 


 

Reprogramming

Service Information & Reprogramming

 

Module Reprogramming

Diagnostic Software Interface Device Complete Vehicle Diagnostics Module Programming
1996-2017
Model Year
2018-Present
Model Year
1996-2017
Model Year
2018-Present
Model Year
IDS/FDRS VCM, VCM IIeBay, VCMM X X X X
FJDS/FDRS Compatible J2534 Devices
(Including VCM IIeBay and VCMM)
  X X X

Detailed system requirements, installation, and support information for each product is located under the diagnostics tool support tab for each product.

 

Integrated Diagnostic Software (IDS) / Ford Diagnosis & Repair System (FDRS)

For use with VCM I, VCM IIeBay, VMM and VCMM hardware devices only. The complete factory Ford Motor Company vehicle diagnostic tool that provides complete dealership level vehicle diagnostic coverage for all 1996 to present Ford, Lincoln and Mercury vehicles. The IDS software includes time based access to the IDS software, software updates and calibration files.

 

Ford J2534 Diagnostic Software (FJDS) / Ford Diagnosis & Repair System (FDRS)

For use with compatible J2534 hardware devices. FJDS software provides Ford Module Programming functionality that covers 1996 to present Ford, Lincoln and Mercury module reprogramming functions, plus complete dealership level vehicle diagnostic software for all 2018 to present Ford and Lincoln vehicles. The FJDS software license includes time based access to the FJDS software, software updates and calibration files.

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Safety Recall 22S29 - Level 2 Diagnostics Disabled for Secondary Axle Torque - 2021 Ford Mustang Mach-E | small light CarDAQ-M
Safety Recall 22S29 - Level 2 Diagnostics Disabled for Secondary Axle Torque - 2021 Ford Mustang Mach-E | small light VSI J2534 ECU Reprogrammer
Safety Recall 22S29 - Level 2 Diagnostics Disabled for Secondary Axle Torque - 2021 Ford Mustang Mach-E | small light

Mongoose-Plus J2534

Safety Recall 22S29 - Level 2 Diagnostics Disabled for Secondary Axle Torque - 2021 Ford Mustang Mach-E | small light

Bosch Automotive Tools MTECH2 Mastertech II J2534 VCI with Wired/Wireless Capability for OEM Reprogramming and Diagnostics on GM, Ford, FCA, Nissan/Infiniti, Honda/Acura, and Toyota/Lexus Vehicles

Safety Recall 22S29 - Level 2 Diagnostics Disabled for Secondary Axle Torque - 2021 Ford Mustang Mach-E | small light

RAP2 OEM J2534 Remote Reprogramming Tool

Safety Recall 22S29 - Level 2 Diagnostics Disabled for Secondary Axle Torque - 2021 Ford Mustang Mach-E | small light

BOSCH Automotive Tools MTECH2 Mastertech II J2534 VCI

Safety Recall 22S29 - Level 2 Diagnostics Disabled for Secondary Axle Torque - 2021 Ford Mustang Mach-E | small light

Autel MaxiFlash VCI Vehicle Communication Interface J2534 PassThru ECU Programming Device Bluetooth Connection Internet Update Support CAN FD, 4 CAN Channels, DoIP, D-PDU Works with PC or Autel MS909

Safety Recall 22S29 - Level 2 Diagnostics Disabled for Secondary Axle Torque - 2021 Ford Mustang Mach-E | small light

GODIAG J2534

 


Latest Calibration Information

Module Build Data (As-Built)

Use VIN to obtain As-Built data

www.motorcraftservice.com

 


 

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