Safety Recall 22S02 – Brake Stop Lamps Remain On – 2014-2015 Ford Fusion & Lincoln MKZ & 2015 Mustang

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January 13, 2022 NHTSA CAMPAIGN NUMBER: 22V011000

Brake Light Malfunction and Possible Rollaway Risk

A separated brake pedal bumper can cause the brake lights to illuminate continuously, causing confusion to other drivers and increasing the risk of a crash. On automatic transmission vehicles, a missing brake pedal bumper can allow the driver to shift the vehicle out of the “PARK” position without depressing the brake, allowing the vehicle to rollaway, increasing the risk of injury.

 

NHTSA Campaign Number: 22V011

Manufacturer Ford Motor Company

Components SERVICE BRAKES, HYDRAULIC

Potential Number of Units Affected 199,085

 

Summary

Ford Motor Company (Ford) is recalling certain 2014-2015 Fusion, Lincoln MKZ, and 2015 Mustang vehicles originally sold or ever registered, in Texas, Louisiana, Mississippi, Alabama, Florida, Georgia, South Carolina, North Carolina, Virginia and Hawaii. Exposure to certain environmental conditions, such as high temperatures, high humidity, and salt air can cause the brake pedal bumper to corrode and separate from the brake pedal.

 

Remedy

Dealers will replace the brake pedal bumpers and clutch pedal bumpers, free of charge. Interim owner notification letters notifying owners of the safety risk were mailed on March 4, 2022. Owner notification letters were mailed on June 13, 2022. Owners may contact Ford customer service at 1-866-436-7332. Ford’s number for this recall is 22S02.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Vehicle has a Recall

 


May 13, 2022

Safety Recall 22S02 – Supplement #1
Certain 2014 – 2015 Model Year, Fusion and MKZ and 2015 Model Year Mustang Vehicles
Brake Stop Lamps Remain On

 

AFFECTED VEHICLES

Vehicle Model Year Assembly Plant Build Dates
Fusion 2014 – 2015 Flatrock October 1, 2013 through April 17, 2015
Mustang 2015 Flatrock May 27, 2014 through July 31, 2015
Fusion / MKZ 2014 – 2015 Hermosillo October 1, 2013 through April 6, 2015

This safety recall applies to the affected vehicles originally sold in, or currently registered in the following states or countries/territories:

STATES COUNTRIES/TERRITORIES
Virginia North Carolina South Carolina Bahrain Israel
Georgia Florida Mississippi Oman Qatar
Alabama Louisiana Texas Saudi Arabia United Arab Emirates
Hawaii Qatar

Affected vehicles are identified in OASIS and FSA VIN Lists.

 

REASON FOR THIS SAFETY RECALL

Exposure to a high temperature, high humidity, and high salinity environment is causing the brake pedal “stop bumper” to disintegrate and fall off on some of the affected vehicles resulting in the brake stop lamps remaining on continuously, even when the brake pedal is not applied. If the brake pedal bumper is missing on automatic transmission vehicles, the engine can be started, and the transmission can shift out of park without depressing the brake pedal.

 

SERVICE ACTION

Dealers are to replace the brake pedal bumper. This service must be performed on all affected vehicles at no charge to the vehicle owner.

 

OWNER NOTIFICATION AND MAILING SCHEDULE

Owner letters were mailed the week of April 8, 2022. Dealers should repair any affected vehicles that arrive at their dealerships, whether or not the customer has received a letter.

PLEASE NOTE:

Federal law requires dealers to complete this recall service before a new vehicle is delivered to the buyer or lessee. Violation of this requirement by a dealer could result in a civil penalty of up to $21,000 per vehicle. Correct all vehicles in your new vehicle inventory before delivery. 

 

FSA VIN LISTS ACTIVATION

FSA VIN Lists have been available through https://web.fsavinlists.dealerconnection.com since March 25, 2022. Owner names and addresses have been available since April 22, 2022.

NOTE: Your FSA VIN Lists may contain owner names and addresses obtained from motor vehicle registration records. The use of such motor vehicle registration data for any purpose other than in connection with this recall is a violation of law in several states, provinces, and countries. Accordingly, you must limit the use of this listing to the follow-up necessary to complete this recall.

 

SOLD VEHICLES

  • Ford has not issued instructions to stop selling/delivering or driving used vehicles under this safety recall. Owners should contact their dealer for an appointment to have their vehicles remedied as soon as practicable. Owners can continue to safely drive their vehicles.
  • Immediately contact any of your affected customers whose vehicles are not on your VIN list but are identified in OASIS. Give the customer a copy of the Owner Notification Letter (when available) and schedule a service date.
  • Correct other affected vehicles identified in OASIS which are brought to your dealership.
  • Dealers are to prioritize repairs of customer vehicles over repairs of new and used vehicle inventory.

 

STOCK VEHICLES

  • Correct all affected units in your new vehicle inventory before delivery.
  • Use OASIS to identify any affected vehicles in your used vehicle inventory.

 

DEALER-OPERATED RENTAL VEHICLES

The Fixing America’s Surface Transportation (FAST) Act law effective June 2016 prohibits a rental company from selling, renting or leasing vehicles subject to a safety or compliance recall. Please consult your legal counsel for legal advice.

 

TITLE BRANDED / SALVAGED VEHICLES

Affected title branded and salvaged vehicles are eligible for this recall.

 

OWNER REFUNDS

  • This safety recall must still be performed, even if the owner has paid for a previous repair. Claiming a refund will not close the recall on the vehicle.
  • Ford Motor Company is offering a refund for owner-paid repairs covered by this recall if the repair was performed prior to the date indicated in the reimbursement plan, which is posted with this bulletin. Owners are directed to seek reimbursement through authorized dealers or, at their option, directly through Ford Motor Company at P.O. Box 6251, Dearborn, MI 481216251.
  • Dealers are also pre-approved to refund owner-paid emergency repairs that were performed away from an authorized servicing dealer after the end date specified in the reimbursement plan. Non-covered repairs, or those judged by Ford to be excessive, will not be reimbursed.
  • Refunds will only be provided for the cost associated with replacing the brake pedal bumper.

 

RENTAL VEHICLES 

Rental vehicles are not approved for this program.

 

PARTS REQUIREMENTS

Part Number  Description Order Quantity
MR3Z-7583-A Brake Pedal Bumper 1

 


CERTAIN 2014 – 2015 MODEL YEAR MUSTANG, FUSION, AND MKZ VEHICLES — BRAKE PEDAL BUMPER REPLACEMENT

NOTE: For Mustang vehicles proceed to Mustang Service Procedure on Page 1.

NOTE: For Fusion and MKZ vehicles proceed to Fusion and MKZ  Service Procedure on Page 2.

MUSTANG SERVICE PROCEDURE

1. Remove the brake pedal bumper by pushing down on the brake pedal and using pliers or a flat blade screw driver to pull the bumper out. If needed push in the brake switch plunger back for more clearance. See Figure 1.

 

2. Install the new brake pedal bumper. See Figure 2.

 

FUSION AND MKZ SERVICE PROCEDURE

NOTICE: Do not press, pull or otherwise move the brake pedal while removing or installing the stoplamp switch. The switch must be installed with the booster push rod attached to the brake pedal and with the brake pedal in the at-rest position. Installing the switch with the brake pedal in any other position results in incorrect adjustment and damage to the switch.

1. Remove the stoplamp switch. Please follow the Workshop Manual (WSM) procedures in Section 417-01.

2. Insert a hook tool through the stoplamp switch opening and remove the brake pedal bumper. See Figure 3.

NOTE: Brake pedal assembly removed for clarity.

NOTE: Hybrid vehicles similar.

 

3.  Apply a small piece of folded over painters tape to the new brake pedal bumper, and using angled needle nose pliers position the new brake pedal bumper for installation. See Figure 4.

NOTE: Brake pedal assembly removed for clarity.

NOTE: Hybrid vehicles similar.

 

4. Insert a small allen wrench through the stoplamp switch opening and push the new brake pedal bumper into place. See Figure 5.

NOTE: Brake pedal assembly removed for clarity.

NOTE: Hybrid vehicles similar.

 

5. Remove the painters tape from the new brake pedal bumper. See Figure 6.

NOTE: Brake pedal assembly removed for clarity.

NOTE: Hybrid vehicles similar.

 

6. Insert a 1/4 in. extension through the stoplamp switch opening and push on the bumper ensuring that it is fully seated into place. See Figure 7.

NOTE: Brake pedal assembly removed for clarity.

NOTE: Hybrid vehicles similar.

 

7. Reinstall the stoplamp switch. Please follow the WSM procedures, in Section 417-01.

 


22S02 – June 17, 2022, Update

Chronology of Defect / Noncompliance Determination

Provide the chronology of events leading up to the defect decision or test data for the noncompliance decision.

In July of 2021, NHTSA inquired about 2015 model year Mustang Vehicle Owner Questionaries (VOQs) they had received related to brake stop lamps staying on when the brake pedal is not depressed.

On August 17, 2021, CCRG opened a formal investigation into this matter.

Ford and NHTSA have been reviewing the progress of this investigation monthly since August.

As of November 16, 2021, there were 615 warranty claims in the U.S., and 37 NHTSA VOQs alleging the brake lamps stay on continuously as a result of the brake pedal “stop bumper” disintegrating and falling off on 2014 through 2015 model year Fusion, MKZ, and 2015 model year Mustang vehicles.  The brake pedal stop bumper contacts the stop lamp switch plunger allowing it to turn the stop lamps on and off properly.  An automatic transmission vehicle with a missing brake pedal stop bumper can be started or shifted out of Park without depressing the brake pedal.  Normal service braking is not affected.

In January 2015, the Tier 2 brake pedal stop bumper supplier made a robustness action to the raw material allowing the use of virgin rubber only and prohibiting the use of regrind material for manufacturing the stop bumper.  There is no trend of related warranty claims on vehicles built with this revised material.  No quality issues were identified at the supplier; however, the investigation is ongoing.

Although the root cause is still under investigation; field data and preliminary field part analysis suggests that environmental conditions cause the bumper material to degrade and fail.  The investigation has identified higher failure rates in states with higher temperatures, humidity, and salinity (Texas through Virginia coastal areas, and Hawaii) in 2015 model year Mustang (5.4 R/1000) and 2014 through 2015 model year Fusion and MKZ vehicles (2.6 R/1000).  The current rate in all other U.S. states is very low (< 0.10 R/1000).  Ford’s investigation into the root cause of this issue is ongoing.

Based on the data above a safety recall is recommended for the 2014 through 2015 model year Fusion, MKZ, and the 2015 model year Mustang, in southern coastal states, and Hawaii that are currently demonstrating high failure rates.

On January 7, 2022, Ford’s Field Review Committee reviewed the concern and approved a field action.

Our investigation did not identify any accidents or injuries pertaining to this subject on these vehicles.

Ford is providing a customer satisfaction program for vehicles not sold or registered in southern coastal states and Hawaii.

January 19, 2022, Update: Between June 2017 and November 16, 2021, there were 615 warranty claims in the U.S., and 37 NHTSA VOQs alleging the brake lamps stay on continuously as a result of the brake pedal “stop bumper” disintegrating and falling off on 2014 through 2015 model year Fusion, MKZ, and 2015 model year Mustang vehicles.

May 2, 2022, Update:  Mailing of owner notification letters instructing customers parts are now available for their vehicle was completed April 2, 2022.

June 17, 2022, Update:  Mailing of owner notification letters instructing customers parts are now available for their vehicle is planned for June 20, 2022.

 


5 Affected Products

Vehicles

MAKE MODEL YEAR
FORD FUSION 2014-2015
FORD MUSTANG 2015
LINCOLN MKZ 2014-2015

 


18 Associated Documents

Miscellaneous Document – Chronology of Defect / Noncompliance Determination

RMISC-22V011-4572.pdf 103.59KB

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Manufacturer Notices(to Dealers,etc) – Awareness Bulletin re Awareness Communication – Upcoming Safety Recall 22S02 Certain 2014 – 2015 Model Year, Fusion and MKZ and 2015 Model Year Mustang Vehicles Brake Stop Lamps Remain On

RCMN-22V011-0932.pdf 146.776KB

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Defect Notice 573 Report

RCLRPT-22V011-8422.PDF 219.425KB

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Miscellaneous Document – Chronology of Defect / Noncompliance Determination

RMISC-22V011-8034.pdf 79.379KB

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Recall Acknowledgement

RCAK-22V011-9620.pdf 743.465KB

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ISSUED Interim Owner Notification Letter(Part 577)

RIONL-22V011-9848.pdf 74.978KB

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Manufacturer Notices(to Dealers,etc) – Dealer Bulletin re Safety Recall 22S02 Certain 2014 – 2015 Model Year, Fusion and MKZ and 2015 Model Year Mustang Vehicles Brake Stop Lamps Remain On

RCMN-22V011-0608.pdf 1430.539KB

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Chronology of Defect / Noncompliance Determination

RMISC-22V011-4300.pdf 103.844KB

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Manufacturer Notices(to Dealers,etc) – Dealer Bulletin re Safety Recall 22S02 – Supplement #1 Certain 2014 – 2015 Model Year, Fusion and MKZ and 2015 Model Year Mustang Vehicles Brake Stop Lamps Remain On

RCMN-22V011-1497.pdf 1080.879KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-22V011-4654.pdf 53.509KB

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Miscellaneous Document – Updated Chronology of Defect / Noncompliance Determination

RMISC-22V011-0757.pdf 83.088KB

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Recall Quarterly Report #1, 2022-2

RCLQRT-22V011-4834.PDF 211.156KB

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Recall 573 Report – 1/19/22

RCLRPT-22V011-8375.PDF 219.691KB

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Recall 573 Report – 5/2/22

RCLRPT-22V011-9381.PDF 220.133KB

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Recall 573 Report – 6/17/22

RCLRPT-22V011-1181.PDF 220.302KB

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Recall Quarterly Report #2, 2022-3

RCLQRT-22V011-5375.PDF 211.262KB

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ISSUED Renotification Notice

RCRN-22V011-4519.pdf 445.294KB

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Recall Quarterly Report #3, 2022-4

RCLQRT-22V011-9247.PDF 211.354KB

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Latest Recalls Documents

For the Latest and Most Recent Recalls Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V011&docType=RCL

 


 

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  • 【All OBD2 Test Modes 】 This ABS & SRS scan tool is also a full featured obd2 code reader, allowing a quick test of the engine system of OBD II vehicles, can Read/Clear engine light codes, Live Data, Freeze Frame, Retrieving I/M Readiness Status, O2 Monitor Test, On-Board Monitor Test, Evap Test, Read Vehicle Information, and help pass smog test for most post-1996 OBD2/CAN vehicles.
  • [DTC LookUp Library] Can't read the code? Go to the DTC LookUp Library. The Topdon AL600 OBD2 scanner offers a wealth of code definitions so you don't have to look them up in a list or database, and the HELP function takes you to diagnostic tips for possible fixes, saving time searching for repair materials online. No other scan tool or code reader under $100 offers this level of assistance.
  • [User-Oriented] You'll love the feel of this automotive scanner, with black rubber grips all around the outer edges for durability and to withstand accidental drops. With its easy access menu, you can operate all functions in minutes with just a few button presses. The 3-color LEDs give you a intuitive indication of the OBD2 test results in a second. 3 shortcut keys, one key to read/clear DTCs and a one-touch smoke status check make it easy to use even for beginners.
Bestseller No. 8
Autel AutoLink AL619 Scanner, 2024 ABS SRS Airbag Warning Light Diagnostic Scan Tool, Up of AL519 ML519 ML619, 10 OBDII Test Modes, DTCs Lookup, Live Data, Turn Off Check Engine Light OBD2 Code Reader
  • 🎉【2024 Upgraded Ver. of AL519/ ML519/ ML619】Autel develops the brand-new AutoLink AL619 as the advanced ver. of Autel ML519, AL519, AL319, MS309. This AL619 OBD2 scanner can scan ABS & SRS systems, and support 10 Modes of OBD II Diagnostics Function on Worldwide Vehicles to read, erase codes and turn off the MIL, ABS, SRS warning lights so that you can better maintain your car when related malfunctions occur and make your vehicle ready for the annual test.
  • 🎉【Accurate ABS/ SRS Diagnostics Functions】The ABS/ SRS diagnostic function is used to retrieve and clear codes from the ABS/ SRS systems. It can read and clear DTCs, show definitions of each code, display live data of multiple sensors in the graph to locate fault causes, and assist home mechanics to do the proper repair and clear ABS & Airbag warning lights. Diagnoses ABS/ SRS system codes on most 1996 and newer major vehicle models. Please email 📩 immoautel @ outlook. com 📩 for help.
  • 🎉【All 10 Modes of OBD II Diagnostics Function】The OBD II Diagnostics function is a fast-access option that allows you to carry out a quick test on the engine system of OBD II vehicles. Read Codes, Erase Codes, Live Data, Freeze Frame, Retrieving I/M Readiness Status, O2 Monitor Test, On-Board Monitor Test, DTC Lookup, Component Test, Viewing Vehicle Information, Modules Present.
  • 🎉【Live Data and Freeze Frame Data】With Live Data functions, Autel AL619 OBD2 diagnostic code reader allows you to view the live PID (Parameter Identification Data) of the vehicle's computer module(s) in text, graph to check the status of various sensors. And Freeze Frame Data enables you to view the vehicle's operating parameters at the moment a DTC is detected. These information will aid the technician by allowing the parameters to be duplicated for diagnostic and repair purposes.
  • 🎉【DTC Lookup Feature】Besides showing you the code’s definition while you are reading the diagnostic trouble codes, AL619 features comparably user-friendly DTC Lookup Function which enables you to retrieve the definitions of any error codes from the large database of AL619, saving you from the hassle of wasting time searching definition of every code via Google.
Bestseller No. 9
OBD2 Scanner TOPDON AL600, ABS SRS Code Reader, Diagnostic Scan Tool, Active Test for ABS/SRS, with Car Maintenance Reset Service of Oil, BMS, SAS
  • ABS/SRS OBD2 Scanner > Enjoy this ABS OBD2 code reader to reveal exact issues underlying in your brake, airbag, and engine systems, test individual ABS/SRS sensors, valves, or solenoids to quickly locate malfunctions (compatible with GM, Nissan, Fiat, Benz, Volvo, Land Rover, BMW, USA Ford, please reach us for details.), making sure critical safety systems work in perfect harmony together against accidents to be safe than sorry. NOTE: Only support upgrade on windows.
  • 3 Most Needed Service Functions > This OBD2 scanner guides you through step by step procedures to reset oil service light and programmed mileage intervals for engine efficiency (Oil Reset); to calibrate steering wheel position for vehicle’s traveling in a straight line (SAS Reset); to clear the original low battery fault information against coming battery failures or damage (BMS Reset); saving your needless visits to mechanics. NOTE: Not suitable for all models, please reach us for compatibility.
  • Full OBD2 Diagnostics > Say goodbye to the hassle of manual check-ups via this srs code reader. Quickly correct Check Engine Light warning on most OBD2/CAN compatible vehicles. Easily access to your smog status with one simple click I/M Readiness; and being filled with features for live data readings, freeze frame data, plus EVAP system, onboard monitor test means this scan tool checks all daily car care boxes.
  • Work Easier > Red-Yellow-Green LEDs in this OBD2 scanner quickly show the overall DTC status without toggling through menu selections. HELP hotkey takes you directly to detailed descriptions/tips. Read/Erase DTC, I/M readiness shortcuts are added for optimized operation, along with DTC Lookup library for interpreting codes, designing the SRS OBD2 code reader a pleasure to use right out of the package even for beginners.
  • Helpful Service > Get instant, free lifetime access to the most recent updates to add new car models and troubleshooting bugs making the OBD2 scanner a long-term investment for any home mechanics. The extended 1 years of quality assurance sweetens the worry-free deal even further. Multilingual Menu: EN, FR, ES, DE, IT, RU, PT, and JP. NOTE: Only support upgrade on windows.
Bestseller No. 10
ANCEL FX2000 OBD2 Scanner Diagnostic Tool, ABS SRS Transmission Airbag Car Scanner, Check Engine Car Code Reader, Automotive Scan Tool for All Cars
  • 🔧【PLUG AND PLAY - EASY TO USE】 : ANCEL FX2000 car scanner only takes 3 steps to connect to the car for diagnosis without cumbersome operations. The latest FX2000 scan tool is equipped with a one-key diagnosis function, which can automatically identify the model and year of your car, and automatically diagnose the car. Even beginners can use it to read the data and find out what the fault codes mean.
  • 🚗【FULL OBD-LEVEL DIAGNOSTICS TOOL】: Quickly determines the cause of engine system faults, reads current, permanent and pending codes. After the repair, clears the codes and turns off the warning light. In addition, the FX2000 engine code reader also displays important OBD II advanced data such as fuel, live data and other manufacturer-specific parameters in real time to ensure that the engine ECU is operating correctly and safely, saving vehicle owners a lot of time and money in maintenance.
  • 🚙【TRANSMISSION FAULT DIAGNOSTIC TOOL】: Some noises come from the transmission? Ancel obd2 scanner will read fault codes, display live transmission system data (fluid temperature, fluid pump, clutch actuation, pressure, etc.), and ensures transmission performance is optimal for vehicle speed and load. It provides detailed TCM data of the vehicle, so you can quickly and accurately find existing or potential problems.
  • 🚐【FIND OUT SRS WRONG】: ANCEL FX2000 automotive scanner is able to read and clear fault codes in the SRS (airbag) and turn off the warning light to make sure the system is working correctly and safely. This odb2 scanner also displays a live graphical data stream of the supplemental restraint system (air bag), which allows you to analyze and verify that the air bag system is working properly.
  • 🚌【ABS OBD2 SCANNER】:The FX2000 diagnostic scanner for all vehicles can read and clear the Diagnostic Trouble Codes (DTC) data stream transmitted from the ABS. By retrieving the ABS code data, the obd scanner can check the various brake components and accurately diagnose problems.

Last update on 2024-03-02 / Affiliate links / Images from Amazon Product Advertising API

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