Safety Recall 21S52 – Radar Module Misaligned – 2021 Ford Ranger & Bronco

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December 16, 2021 NHTSA CAMPAIGN NUMBER: 21V982000

Radar Module Misaligned

A misaligned radar module may prevent the vehicle from maintaining a safe distance from other vehicles when adaptive cruise control is active. In addition, the automatic emergency braking (AEB) system may react slowly, or not react at all, during a pre-collision assist braking event. Any of these scenarios can increase the risk of a crash.

 

NHTSA Campaign Number: 21V982

Manufacturer FordeBay Motor Company

Components FORWARD COLLISION AVOIDANCE

Potential Number of Units Affected 839

 

Summary

FordeBay Motor Company (FordeBay) is recalling certain 2021 Ranger and Bronco vehicles. The cruise control radar module was misaligned during production.

 

Remedy

Dealers will adjust the angle of the cruise control radar module, free of charge. Owner notification letters were mailed January 21, 2022. Owners may contact FordeBay customer service at 1-866-436-7332. FordeBay’s number for this recall is 21S52.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Vehicle has a Recall

 


December 17, 2021

NEW VEHICLE DEMONSTRATION / DELIVERY HOLD – Safety Recall 21S52
Certain 2021 Model Year Ranger and Bronco Vehicles  Cruise Control Module Alignment

 

AFFECTED VEHICLES

Vehicle Model Year Assembly Plant Build Dates
Ranger2021Michigan AssemblyJune 5, 2021 through July 13, 2021
BroncoFebruary 26, 2021 through July 13, 2021

Affected vehicles are identified in OASIS and FSA VIN Lists.

 

REASON FOR THIS SAFETY RECALL

In some of the affected vehicles, the cruise control module (CCM) radar may have been misaligned during assembly. A misaligned CCM radar can cause the vehicle to have a closer-than-expected following distance when using the Adaptive Cruise Control feature, and the Automatic Emergency Braking system may react late resulting in sudden loss of speed during an automatic Pre-Collision Assist braking event. Additionally, the forward collision warning system may react late or not at all. The Pre-Collision Assist system’s effectiveness to detect a potential frontal collision may be compromised, increasing the risk of a crash.

 

SERVICE ACTION

Before demonstrating or delivering any new in-stock vehicles involved in this recall, dealers are to perform the vertical alignment procedure on the CCM. This service must be performed on all affected vehicles at no charge to the vehicle owner.

Note: Parts are not available to service Ranger models at this time. This bulletin is expected to be supplemented by the end of 2nd quarter 2022 with updated information when parts become available.

 

OWNER NOTIFICATION AND MAILING SCHEDULE

Parts to repair this condition are currently not available to service affected Ranger models. Therefore, to ensure an ample supply of parts is available, owners of affected vehicles will be notified in two separate mailings. Mailing will begin by the week of January 17, 2022, for Bronco models. Dealers should repair any affected vehicles that arrive at their dealerships, whether or not the customer has received a letter.

Owners of Ranger models will receive an Owner Notification Mailing by the week of February 21, 2022.

PLEASE NOTE:

Federal law requires dealers to complete this recall service before a new vehicle is delivered to the buyer or lessee. Violation of this requirement by a dealer could result in a civil penalty of up to $21,000 per vehicle. Correct all vehicles in your new vehicle inventory before delivery. 

 

SOLD VEHICLES

  • FordeBay has not issued instructions to stop selling/delivering or driving used vehicles under this safety recall. Owners should contact their dealer for an appointment to have their vehicles remedied as soon as practicable. Owners can continue to safely drive their vehicles.
  • Immediately contact any of your affected Bronco customers whose vehicles are not on your VIN list but are identified in OASIS. Give the customer a copy of the Owner Notification Letter (when available) and schedule a service date.
  • Correct other affected Bronco vehicles identified in OASIS which are brought to your dealership.
  • Dealers are to prioritize repairs of customer vehicles over repairs of new and used vehicle inventory.

 

STOCK VEHICLES

  • Correct all affected units in your new vehicle inventory before delivery.
  • Use OASIS to identify any affected vehicles in your used vehicle inventory.

 

DEALER-OPERATED RENTAL VEHICLES

The Fixing America’s Surface Transportation (FAST) Act law effective June 2016 prohibits a rental company from selling, renting or leasing vehicles subject to a safety or compliance recall. Please consult your legal counsel for legal advice.

 

TITLE BRANDED / SALVAGED VEHICLES

Affected title branded and salvaged vehicles are eligible for this recall.

 

OWNER REFUNDS

Refunds are not approved for this program.

 

RENTAL VEHICLES

Rental vehicles are not approved for this program.

 

PARTS REQUIREMENTS

Parts are not required to complete this repair on Bronco models.

Parts required to repair Ranger models are currently not available.

 


CERTAIN 2021 MODEL YEAR BRONCO AND RANGER VEHICLES EQUIPPED WITH ADAPTIVE CRUISE CONTROLCRUISE CONTROL MODULE ALIGNMENT

 

SERVICE PROCEDURE

NOTE: Check Ranger parts availability before performing this recall.

1. Perform the Cruise Control Radar Alignment. Please follow the Workshop Manual (WSM) procedure in Section 419-03B.

IMPORTANT NOTE: Federal law prohibits selling motor vehicle parts or components that are under safety, compliance, or emissions recall. Unless a part is requested to be returned to FordeBay, all parts replaced under this FSA must be scrapped in accordance with all applicable local, state and federal environmental protection and hazardous material regulations. Refer to the Parts Retention, Return, & Scrapping section of the FSA dealer bulletin for further information.

 


On July 15, 2021, an issue pertaining to FordeBay Ranger and Bronco vehicles with misaligned cruise control radar modules was brought to FordeBay’s Critical Concern Review Group (CCRG) for review. The assembly plant discovered that three of the four stations that perform cruise control module radar calibration were using an incorrect calibration program.

An investigation was conducted to understand the effect of potential incorrect radar calibration, which could vary depending on the vehicle configuration and ride height. Analysis found that radars aligned with the incorrect programming could be up to 2.6 degrees lower than design intent, which is outside of FordeBay’s specification.

Numerous reviews were conducted with Product Engineering to understand the potential effect on vehicle Adaptive Cruise Control (ACC) and Pre-Collision Assist (PCA) features as part of the Advanced Automatic Emergency Braking system. These analyses included the potential for false-positive activations, delayed activations, vehicle deceleration rates and speed ranges.    The ACC and PCA features use information from the vehicle’s forward-looking radar and camera sensors to detect and track objects in the host vehicle path. When the radar and camera are not aligned according to specification, there is a possibility the information provided by the radar and camera is inaccurate.

Based on results of these reviews it was determined that complete assessment of the potential effect on vehicle function would require physical vehicle testing under a wide variety of vehicle operating conditions for this concern, which would take an extensive period of time.  The parameters of FordeBay’s agreement to the March 2016 “Commitments to Advancing Automatic Emergency Braking Technology” were reviewed.

On December 9, 2021, FordeBay’s Field Review Committee reviewed the concern and approved a field action.

 A review of field data found no reports pertaining to this subject.
FordeBay is not aware of any reports of accident or injury related to this condition.

 


2 Affected Products

Vehicles

MAKEMODELYEAR
FORDeBayBRONCO2021
FORDeBayRANGER2021

 


13 Associated Documents

Miscellaneous Document – Chronology

RMISC-21V982-6046.pdf 71.239KB

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Recall Acknowledgement

RCAK-21V982-4840.pdf 645.557KB

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Defect Notice 573 Report

RCLRPT-21V982-7600.PDF 214.85KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-21V982-8589.pdf 51.385KB

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Recall 573 Report

RCLRPT-21V982-6656.PDF 214.872KB

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Recall 573 Report

RCLRPT-21V982-6870.PDF 214.85KB

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Recall 573 Report

RCLRPT-21V982-3292.PDF 214.872KB

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Manufacturer Notices(to Dealers,etc) – Dealer Bulletin re NEW VEHICLE DEMONSTRATION / DELIVERY HOLD – Safety Recall 21S52 Certain 2021 Model Year Ranger and Bronco Vehicles Cruise Control Module Alignment

RCMN-21V982-3755.pdf 208.465KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-21V982-5062.pdf 51.802KB

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Recall Quarterly Report #1, 2022-1

RCLQRT-21V982-5454.PDF 211.127KB

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ISSUED Renotification Notice

RCRN-21V982-1631.pdf 510.043KB

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Recall Quarterly Report #2, 2022-2

RCLQRT-21V982-3168.PDF 211.23KB

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Recall Quarterly Report #3, 2022-3

RCLQRT-21V982-0197.PDF 211.313KB

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  • Bi-Directional Control Test/Active Test: Bi-directional scan tool Kingbolen K7 can perform real active test that can send commands to the vehicle's ECU to drive the actuators to work, like window, rear mirrors, sunroof, door, solenoids, wipers, headlamp, etc, helping you quickly find out bad parts and pinpoint faulty issues. K7 bidirectional scanner will be a good choice to sav* money and time on car repairs when performing complex maintenance and repair
  • Advanced ECU Coding: ECU Coding allows you to refresh hidden functions to optimize vehicle performance, customize vehicles, match the replaced components with ECU. In contrast to similarly priced products that only support Offline Coding, the KINGBOLEN K7 diagnostic tool can do Variant coding for Benz and also supports Online Coding which can send coding values directly from the server, faster and more accurate. (Note: please check compatibility before order.)
  • 31 Reset Functions: Experience tells us that just a small repair service may cost a lot of money. Kingbolen K7 is a professional automative OBDII scanner with 31 common maintenance services like Oil /SAS/EPB/TPMS Reset, Battery Matching, ABS Bleeding, Injector Coding, etc. It effectively handles most of the car reset and relearning jobs, perfect for experienced DIYers and mechanics. NOTE: Functions in the menu vary across vehicles. Kindly check the compatibility before purchase
Bestseller No. 9
BlueDriver Bluetooth Pro OBDII Scan Tool for iPhone & Android - No Subscription Fee - OBD2 Car Scanner and Code Reader - Diagnose Check Engine, ABS, SRS, Airbag & 7000+ Issues on Vehicles 1996+
  • [Pro OBD2 Scanner] - BlueDriver is the easiest way to scan and understand your vehicle like a professional mechanic. Read and clear your car’s trouble codes and check engine light.
  • [Read & Clear All The Codes] - BlueDriver's enhanced vehicle diagnostics gives you access to information normally available only to mechanics on their OBD2 scan tools. Now you can read and clear ABS, Airbag, SRS, TPMS codes, and many more.
  • [Get The Right Fix & View Live Data] - Much more than a car code reader, BlueDriver is a diagnostic tool. You’ll get unlimited repair reports with possible causes and fixes, plus real-time health monitoring while you drive with the live data feature.
  • [Wireless & Bluetooth Enabled] - Say goodbye to wires. BlueDriver connects with Bluetooth via your phone/tablet to a sensor that plugs into your car's OBDII port. Get all of the capabilities of an expensive code reader & scan tool without any annoying wires.
  • [User-Friendly App and Repair Videos] - BlueDriver gives you more ways to scan and fix your vehicle. Our iOS & Android app connects you to a large database of repair videos with step-by-step directions of repairs.
Bestseller No. 10
OBD2 Scanner Diagnostic Tool, Check Engine Code Reader OBD2 Scanner with Reset, Mode 6, Mode 8 & I/M Readiness, Auto Check Engine Light Car Diagnostic Scan Tool for All OBDII Car Since 1996
  • Professional OBD2 Scanner Diagnostic Tool with Powerful Functions:OBD2 scanner code reader feature built-in 35901 OBD2 DTCs lookup library, As professional car scanner, the obd2 scanner diagnostic tool will help you to determine the cause of the engine light,read I/M readiness, Read & clear codes, turn off engine light or MIL, view freeze frame, retrieve vehicle VIN, battery voltage test, live data stream, onboard monitoring mode, and perform component testing etc
  • OBD2 Scanner Built-in 35,901 DTC Lookup: The OBD2 scanner car code reader built-in 35,901 DTCs, the old model obd2 scanner diagnostic tool usually only have 3,000-10,000.the OBD2 Scanner of DTC library covers tens of thousands detailed fault code definitions that will quickly determine the fault cause and catch potential problems before they cost you a fortune. Besides, you don't need to google the meaning of each fault code.If you are looking to replace or upgrade an existing car code reader, this code reader is an excellent option.
  • OBD2 Diagnostic Scanner Tool Compatible with 98% Vehicles And Multiple Languages: The code reader OBD2 scanner for cars is designed to be compatible with most vehicles manufactured after 1996 US-Based, 2000 EU-Based and Asian cars. If your car has a 16-pin OBD2 port and was produced within the specified timeline, it should be compatible with the code reader and the obd2 scanner diagnostic tool support for 10 languages: English, French, Spanish, German, Chinese, Russian, Italian, Japanese, Portuguese, Dutch, which make it easy to use for people from different countries.
  • Car Scanner Diagnostic offers Convenient Data Printing:The code reader for car offers advanced features such as live data and DTC replay combined with printing function, Connect the OBD2 scanner to your computer to easily print fault data, empowering you to prevent random charges at car repair shops and save valuable time and money. Additionally, WEJOWE offer lifetime free upgrades for the device, ensuring you always have access to the latest features and improvements.
  • Super Compact & What You Will Get: The OBD2 scanner tool is easy to carrying and storage,With each package, you will receive a canvas storage bag for convenient storage and a Type-C cable to connect to your computer.And Car Scanner Diagnostic offers Convenient Data Printing:The code reader for car offers advanced features such as live data and DTC replay combined with printing function, Connect the OBD2 scanner to your computer to easily print fault data, empowering you to prevent random charges at car repair shops and save valuable time and money.

 


Last update on 2025-04-12 / Affiliate links / Images from Amazon Product Advertising API


 

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