Safety Recall 16S35 – Panoramic Roof Panel Repair – 2014 Transit Connect

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December 16, 2021 NHTSA CAMPAIGN NUMBER: 21V977000

Panoramic Roof Panel May Separate from Vehicle

Panoramic roof panel separation while driving can increase the risk of an injury or crash.

 

NHTSA Campaign Number: 21V977

Manufacturer FordeBay Motor Company

Components VISIBILITY

Potential Number of Units Affected 311

 

Summary

FordeBay Motor Company (FordeBay) is recalling certain 2014 Transit Connect vehicles equipped with a Panoramic Fixed-Glass Vista roof. An improper bond may exist between the panoramic roof and the vehicle body, which may result in the panel separating from the vehicle.

 

Remedy

Dealers will remove, clean, and reinstall the panoramic roof panel, free of charge. This recall is an expansion of NHTSA recall number 16V-695. Owner notification letters were mailed January 21, 2022. Owners may contact FordeBay customer service at 1-866-436-7332. FordeBay’s number for this recall is 16S35.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Vehicle has a Recall

 


December 16, 2021

Safety Recall 16S35 – Supplement #1
Certain 2014 Model Year Transit Connect Vehicles Equipped With Panoramic Roof Panoramic Roof Panel Repair

AFFECTED VEHICLES

VehicleModel YearAssembly PlantBuild Dates
Transit Connect2014ValenciaOctober 4, 2013 through July 14, 2014

Affected vehicles are identified in OASIS and FSA VIN Lists.

 

REASON FOR THIS SAFETY RECALL

In some of the affected vehicles, an improper bond may exist between the panoramic roof panel and the vehicle. A panoramic roof panel with an improper bond may result in wind noise, water leaks, and in some cases, separation from the vehicle. Separation of the entire panoramic roof panel from the vehicle while driving increases the risk of a crash or injury.

 

SERVICE ACTION

Dealers are to remove, clean, and reinstall the panoramic roof panel. This service must be performed on all affected vehicles at no charge to the vehicle owner.

NOTE: If this repair is being sublet to an automotive glass repair company, it is important that the correct materials be used explicitly in the manner described by the Technical Instructions in Attachment III.

 

OWNER NOTIFICATION MAILING SCHEDULE

Owner letters for the original population were mailed the week of October 31, 2016. Owner letters for the new population will be mailed the week of January 17, 2022. Dealers should repair any affected vehicles that arrive at their dealerships, whether or not the customer has received a letter.

 

STOCK VEHICLES

  • Use OASIS to identify any affected vehicles in your used vehicle inventory.

 

SOLD VEHICLES

  • Owners of affected vehicles will be directed to dealers for repairs.
  • Immediately contact any of your affected customers whose vehicles are not on your VIN list but are identified in OASIS. Give the customer a copy of the Owner Notification Letter (when available) and schedule a service date.
  • Correct other affected vehicles identified in OASIS which are brought to your dealership.

 

DEALER-OPERATED RENTAL VEHICLES

The Fixing America’s Surface Transportation (FAST) Act law effective June 2016 prohibits a rental company from selling, renting or leasing vehicles subject to a safety or compliance recall. Please consult your legal counsel for legal advice.

 

TITLE BRANDED / SALVAGED VEHICLES

Affected title branded and salvaged vehicles are eligible for this recall.

 

PARTS REQUIREMENTS / ORDERING INFORMATION

Part NumberDescriptionOrder Quantity
All repairs
DT1Z-5829760-ASpacers (1 per package, 14 per repair required)14
Obtain locallyKIMTECH SCIENCE® Kimwipes® Delicate Task Wipers (or equivalent low-lint tissues for cleaning panoramic roof panel)Claim as MISC OTHER
Acetone – bulk (for cleaning panoramic roof panel)
Isopropyl alcohol – bulk (for cleaning panoramic roof panel)
If using Dow® brand products
Obtain locallyDow® Betaprime™ 5504G primerClaim as MISC OTHER
Dow® Betaseal™ Express urethane adhesive
If using Sika® brand products
Obtain locallySika® Aktivator Pro primerClaim as MISC OTHER
Sika® Primer-207 primer
SikaTack® MACH 30 or MACH 60 urethane adhesive

 


CERTAIN 2014 MODEL YEAR TRANSIT CONNECT VEHICLES EQUIPPED WITH PANORAMIC ROOFPANORAMIC ROOF PANEL REPAIR

 

SERVICE PROCEDURE

NOTE: If this repair is being sublet to an automotive glass repair company, it is important that the correct materials be used explicitly in the manner described in the following steps.

NOTICE: All original spacers, urethane, and primer must be removed from the panoramic roof panel. If unable to be cleaned, the panoramic roof panel must be replaced.

NOTICE: To avoid rust formation, use extreme care not to scratch the paint and primer or damage the pinch weld during glass removal.

NOTICE: Take precautions to prevent damage to other components when cutting urethane.

 

1. Remove the front overhead console. Please follow the Workshop Manual (WSM) procedures in Section 501-12.

2. Disconnect the panoramic roof panel blind motor connector. See Figure 1.

 

3. Remove the sunroof seal. See Figure 2.

 

NOTICE: When using the cold knife method, apply masking tape to protect the perimeter of the window opening from paint damage. Multiple layers of tape may be required.

4. Using a cold knife, cut the urethane bead between the panoramic roof panel and body. See Figure 3.

IMPORTANT: ATTEMPTING TO CUT THE URETHANE BEAD IN LOW CLEARANCE AREAS CAN LEAD TO GLASS BREAKAGE.

  • If the clearance between the panoramic roof panel and body becomes too tight and the cold knife begins to bind, discontinue cutting in that area and resume cutting the remainder of the urethane bead. Lift and reposition the panoramic roof panel slightly to allow the urethane bead in the low clearance area to be cut.

 

5. Remove the panoramic roof panel from the vehicle and place it upside down on a padded surface to prevent damage.

NOTE: Headliner removal is not required for the following step.

6. Remove the sun shade from the panoramic roof panel. Please follow the WSM procedures in Section 501-05.

7. Remove and discard the 14 spacers from the panoramic roof panel. Use a lint-free wiping tissue that is well moistened with acetone to remove any adhesive residue. See Figure 4.

 

8. Using a utility knife or razor blade scraper with a new blade at roughly a 30 degree angle, completely
remove the urethane and primer from the panoramic roof panel. See Figure 5.

  • To ensure best results, use one razor blade per side and cut in a single direction. More than one pass will be required to remove all of the primer and urethane from the surface of the glass.

NOTICE: Do not scrape the razor blade back and forth.

NOTICE: If the urethane and primer cannot be completely removed from the surface of the panoramic roof panel, it must be replaced.

9. Prepare the panoramic roof panel for installation. See Figure 6.

a. Clean the bonding surface using a new lint-free wiping tissue moistened with acetone for each edge of the panoramic roof panel. Wipe in a single direction using constant pressure to remove any contaminants. Repeat this step two additional times.

b. Clean the bonding surface using a new lint-free wiping tissue moistened with isopropyl alcohol for each edge of the panoramic roof panel. Wipe in a single direction using constant pressure to remove any contaminants. Repeat this step two additional times.

 

NOTICE: The panoramic roof panel must be installed within 2 hours of cutting the urethane adhesive. Cut or scraped urethane becomes oxidized and inactive beyond 2 hours, reducing the effectiveness of the repair bond.

10. Prepare the vehicle pinch weld. See Figure 7.

a. Trim the original urethane adhesive using a utility knife, leaving a 1 mm to 2 mm (0.04 in to 0.08 in) base on the pinch weld.

b. Remove any foreign material or dirt from the pinch weld using a soft brush or vacuum.

c. If any of the pinch weld metal was exposed during panoramic roof panel removal or urethane bead trimming, apply primer to the exposed metal.

– If using Dow® brand products, apply Dow® Betaprime™ 5504G primer.

– If using Sika® brand products, apply Sika® Primer-207 primer.

11. Install 14 new spacers onto the panoramic roof panel. See Figure 4.

NOTE: Headliner removal/installation is not required for the following step.

12. Install the sun shade onto the panoramic roof panel. Please follow the WSM procedures in Section 501-05.

13. Apply primer to glass surface. See Figure 6.

– If using Dow® brand products, apply Dow® Betaprime™ 5504G primer.

– If using Sika® brand products, apply Sika® Aktivator Pro primer.

NOTICE: Make sure the urethane bead is uniform to prevent air and water leaks.

NOTE: The fixed glass must be installed within 10 minutes of applying the urethane adhesive.

14. Using a suitable power caulk gun, apply urethane to the vehicle pinch weld.

– If using Dow® brand products, apply Dow® Betaseal™ Express urethane adhesive.

– If using Sika® brand products, apply SikaTack® MACH 30 or MACH 60 urethane adhesive.

    • Start and end at the original overlap points to prevent air and water leaks.
    • Make sure there are no gaps in the bead.

 

NOTICE: Open the vehicle windows to prevent the air pressure of closing doors from compromising the urethane adhesive bond.

NOTICE: The door windows must be left open during the adhesive curing time.

WARNING: Do not drive vehicle until the urethane adhesive seal has cured. Follow urethane adhesive manufacturer’s curing directions. Inadequate or incorrect curing of the urethane adhesive seal will adversely affect glass retention. Failure to follow these instructions may result in serious injury to vehicle occupant(s).

15. Install the panoramic roof panel, pressing firmly by hand to ensure a good bond.

16. Secure the panoramic roof panel in the correct position with tape until the urethane adhesive has cured.

17. Install the sunroof seal. See Figure 2.

18. Reconnect the panoramic roof panel blind motor connector. See Figure 1.

19. Install the front overhead console. Please follow the WSM procedures in Section 501-12.

 


Chronology :

On September 19, 2016, FordeBay’s Field Review Committee (FRC) approved safety recall 16V-695 (16S35) for 2014 Transit Connect vehicles built between Oct. 4, 2013 and July 14, 2014 to address panoramic roof separations.

On October 19, 2021, NHTSA contacted FordeBay regarding a Vehicle Owner Questionnaire (VOQ) where a 2014 Transit Connect customer alleged a panoramic roof separation while driving. Investigation of this VOQ by FordeBay’s Critical Concern Review Group (CCRG) indicated the VOQ vehicle VIN was not eligible for safety recall 16V-695; however, the production date was within the range for recall 16V-695. A CCRG investigation was opened on November 16, 2021.

In November 2021, FordeBay’s investigation revealed that due to an administrative error the original VIN list omitted a population of vehicles built with panoramic roofs within the defined recall period.

On December 9, 2021, FordeBay’s Field Review Committee reviewed the concern and approved a field action.

FordeBay is not aware of any reports of accident or injury related to this condition.

 


1 Affected Product

Vehicle

MAKEMODELYEAR
FORDeBayTRANSIT CONNECT2014

 


7 Associated Documents

Recall Acknowledgement

RCAK-21V977-1165.pdf 645.276KB

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Manufacturer Notices(to Dealers,etc) – Safety Recall 16S35 Supplement #1 Certain 2014 Model Year Transit Connect Vehicles Equipped With Panoramic Roof, Panoramic Roof Panel Repair

RCMN-21V977-8670.pdf 942.38KB

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Defect Notice 573 Report

RCLRPT-21V977-6775.PDF 214.507KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-21V977-0731.pdf 45.287KB

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Recall Quarterly Report #1, 2022-1

RCLQRT-21V977-3866.PDF 211.141KB

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Recall Quarterly Report #2, 2022-2

RCLQRT-21V977-6296.PDF 211.239KB

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Recall Quarterly Report #3, 2022-3

RCLQRT-21V977-3659.PDF 211.316KB

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