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NHTSA ID Number: 10205024
Manufacturer Communication Number: TSB160059
Summary
Hazard/Turn signal/Trailer tow lighting – Built on or before 05/29/2015
F-53/F-59
FORD:
2011-2015 F-59 Commercial Stripped Chass
This article supersedes TSB 16-0014 update the warranty base part number.
ISSUE
Some 2011-2015 F-59 Commercial Stripped Chassis vehicles built on or before 5/29/2015 may experience hazard lighting, turn signal operation or trailer tow (TT) lighting that is not functioning properly. Vehicle vibrations may internally damage the relays that control the lighting circuits.
ACTION
Follow the Service Procedure steps to correct the condition.
SERVICE PROCEDURE
- Is the hazard lighting, turn signal operation or TT lighting not functioning properly?
a. Yes – proceed to step 2.
b. No – this article does not apply. Refer to Workshop Manual (WSM), Section 417-01 for normal diagnostics.
- Locate the central junction box (CJB) in the lower left side of dash. Remove and discard the following relays: (Figure 1)
- A – Trailer Tow Right Turn
- B – Trailer Tow Left Turn
- C – Right Turn
- D – Left Turn
- E – Empty
- Install new 4-terminal relays in the CJB in positions A, B, C and D. (Figure 1)
| PART NAME | PART NUMBER |
| Terminal Relay Assembly (4 req) | 9L2Z-14N089-A |
5 Affected Products
Vehicle
| MAKE | MODEL | YEAR |
| FORD | F-59 | 2011-2015 |
1 Associated Document
Manufacturer Communications
TSB 16-0059
MC-10205024-9999.pdf 140.159KB
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NHTSA ID Number: 10183760
Manufacturer Communication Number: 16-0059
Summary
Some 2011-2015 F-59 Commercial Stripped Chassis vehicles built on or before 5/29/2015 may experience hazard lighting, turn signal operation or trailer tow (TT) lighting that is not functioning properly. Vehicle vibrations may internally damage the relays that control the lighting circuits.
1 Associated Document
Manufacturer Communications
TSB 16-0059
MC-10183760-9999.pdf 140.159KB
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- Brand new heavy duty SPST(Single Pole Single Throw) relays with color-labeled wires.
- Minimum operating voltage 8V, corresponding minimum operating current is 100mA; Standard operating voltage 12V, corresponding standard operating current is 150mA.
- Small size/Low power consumption/High contact voltage/ High sensitivity.
- Contact Material: Ag Alloy / Contact Resistance: ≤ 100MΩ.
- Life Expectancy Electrical: 100,000 Operation, Life Expectancy Mechanical: 10,000,000 Operation.
- High switching capability: Normally open 40A/14V DC and normally close 30A/14V DC. Suitable for Nilight LED light bar wiring harness kit
- Premium quality: Durable relay and harness socket with 5 wires; Made by high-grade materials to ensure superior quality and long lifespan
- Male-female slot design: Unique male-female slot design, easy to connect the relay with harness socket, clean and neat after installation
- Easy wiring: The relay sockets come with different colors for loads/accessories, simple and convenient wiring
- Package include: 5 x relay and 5 x relay socket with wires.Fit type: Universal fit
- Never go beyond its capabilities. Try to stay 10 to 15% below what the rate is for
- 12-volt 5-prong relay. Excellent water-repellent and dustproof ability, but not using it in water
- Be careful when inserting the relay into the socket. If you force it, you will bend the female connectors
- Primary leads use 12 a.w.g tinned copper wire. Coil leads use 16 a.w.g
- Nominal Coil Voltage: 12 V DC; Coil Power: 1.8 W; Coil Resistance: 80 Ω; Must Operate Voltage: 6~8 V DC; Must Release Voltage: 0.6~3.6 V DC; Maximum Applied Voltage: 15.6 V DC
- 5 Pin SPDT (Single Pole Double Throw) Bosch Style Electrical Relay.
- 40A/30A High Switching Capability. These relays have a universal application and can be used in a 12 Volt DC power source, such as automotive setups, car sound systems, security systems, and various other applications.
- Pin Specifications: 30V DC. Ground (85), Trigger (86), Output N/C (87a), and Output N/O (87).
- Maximum Applied Voltage: 15.6 V DC; Max Operating Voltage is 27V DC; Nominal Coil Voltage: 12 V DC; Max Operating Current: 40A; Must Operate Voltage: 6~8 V DC; Must Release Voltage: 0.6~3.6 V DC; Coil Power: 1.8 W; Coil Resistance: 80 Ω; Insulation Resistance: 100MΩ
- Package include: 10 pack electrical relays. Sockets are not included
- 12 V DC automotive waterproof relays (max 14 V). Note: 12 V and 14 V are coil voltages, they are not the voltage that triggers the switch
- Premium quality: durable relay and harness socket with 5 wires; made from high-grade materials to ensure superior quality and long lifespan
- Pre-wired Harness: Heavy duty 12/16 AWG wiring harness. Black - 16AWG Pin85, White - 16AWG Pin86, Red - 12AWG Pin30 Yellow - 12AWG Pin87a, and Blue - 12AWG Pin87
- Enhanced Waterproof - The 5-Pin relays are tightly sealed with strong cap and seal ring, excellent performance of waterproof, dust proof and moisture proof, works well in any weather conditions
- Package includes: 5 pack Waterproof Relay and Harness. 1x User manual
- 40A/30A high switching capability
- Bosch style 5-prong universal standard relay, SPDT (Single Pole Double Throw)
- Pin Specifications: 30-VDC, 85-Ground, 86-Trigger, 87-Output N/O, 87a-Output N/C
- Nominal Coil Voltage: 12vdc; Must Operate Voltage: 6~8vdc; Must Release Voltage: 0.6~3.6vdc; Maximum Applied Voltage: 15.6vdc; Coil Power: 1.8w; Coil Resistance: 80Ω
- Used on: All automotive and devices equipped with a 12-volt power source, car sound systems, security systems, led lights, headlights, and various other applications: Johnson Evinrude Outboard Marine Corp OMC
- Never go beyond its capabilities. Try to stay 10 to 15% below what the rate is for
- 12-volt 4-prong relay. Excellent water-repellent and dustproof ability, but not using it in water
- For the people whose relays are burning, please make sure you are making tight connections (especially on the load wires), read the specs on the item description, and ensure that the operating environment meets the safety requirements of the relay
- Be careful when inserting the relay into the socket. If you force it, you will bend the female connectors
- Thick 12 gauge wire for the load terminals. Easy to install just make sure you follow the wiring diagram. Works for both positive and negative activation
- [BOSCH EXPERTISE] - Bosch has been producing relays for vehicles and other applications for more than 40 years - this vast development experience ensures continuous advancement in design features to deliver optimum performance
- [COMPACT SWITCHING] - Bosch Mini Relays feature a compact design and are used in a wide range of vehicles to perform switching operations
- [PREMIUM PERFORMANCE] - Bosch relays incorporate only the highest quality materials for reliable, long-term performance and a 250,000 switching cycle capability
- [SUPERIOR ENGINEERING] - Engineered with high corrosion resistance to ensure long term reliability in harsh environments and conditions
- 5 pins, 12V, 30A; Integral bracket mount; Black Note: Both 87 pins (no 87a) are permanently connected. Relay should be wired like a 4 pin. Not for use where a true 5 pin relay is required
![True MODS 6 Pack 4-Pin 12V Bosch Style Fused Relay Switch Kit [Interlocking Harness Socket Holder] [14 AWG Hot Wires] [SPST] [30 Amp] 12 Volt Automotive relays with Fuse for Auto Cars](https://m.media-amazon.com/images/I/51MMNm9AK5L.jpg "Hazard/Turn Signal/Trailer Tow Lighting - 2011-2015 Ford F-59 28")
- Built in fuse socket with included 30A blade fuse with heavy duty 14AWG wires for main contact.
- Bosch style 4-Pin SPST (Single Pole Single Throw) Relay.
- 12VDC (14V Max) and 30A High Switching Capability.
- Wire Specifications: Black - Ground (85), Red - VDC (30), White - Trigger (86), Blue - Output N/O (87).
- Set includes 6 relays, 6 relay harnesses, and 6 blade fuses.
- Easy Wiring - The relay sockets come with color-labeled wires for loads/accessories convenient wiring. Black - Ground (85), Red - VDC (30), White - Trigger (86), Blue - Output N/O (87).
- Neat Mounting Design - The interlocking design of unique male-female slot on each socket edge, easy to connect all relays together, offering clean and neat installation.
- Upgraded Version - Automotive relays built in fuse socket with included 30A blade fuse, no need of a separate fuse holder, saving space and money. Heavy duty 12AWG wires for main contact.
- Good Construction - 12V DC (Max14V DC) and 30A High Switching Capability. Bosch style 4-Pin SPST (Single Pole Single Throw) Relay. Metal mounting bracket on the electrical relay promotes easy installation.
- Wide Application - Wide range of use, greatly used for car lights, fog lamps, wiper, starter, fans, speakers, traction control systems, etc.
SEOCONTENT-START
HAZARD/TURN SIGNAL/TRAILER TOW LIGHTING – BUILT ON OR BEFORE 5/29/2015
OPERATION DESCRIPTION TIME 160059A 2011-2015 F-59 Commercial Stripped Chassis: Verify Operation And Replace Relays Following The Service Procedure (Do Not Use With Any Other Labor Operations) 0.3 Hr. WARRANTY STATUS: Eligible Under Provisions Of New Vehicle Limited Warranty Coverage Warranty/ESP coverage limits/policies/prior approvals are not altered by a TSB. Warranty/ESP coverage limits are determined by the identified causal part and verified using the OASIS part coverage tool. DEALER CODING BASIC PART NO. CONDITION CODE 14A411 42
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SEOCONTENT-END
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