Inability To Drive In First And Second Gear – 2018-2019 Ford Mustang

TECHNICAL SERVICE BULLETIN

5.0L – Manual Transmission – Inability To Drive In First And Second Gear

18-2267
30 August 2018

 

Model:

Ford

2018-2019 Mustang

 

Issue: Some 2018-2019 Mustang vehicles equipped with a 5.0L engine and a manual transmission may exhibit an inability to drive the vehicle in first and/or second gear. This may be due to a broken 1-2 shift fork.

 

Action: Follow the Service Procedure steps to correct the condition.

Parts

Description Quantity Part Number
1-2 Shift Fork 1 JR3Z-7230-E
Oil Seal 1 JR3Z-7052-A
1st/2nd Gear Synchronizer Hub And Sleeve 1 JR3Z-7124-C
Mainshaft 2nd Speed Gear 1 JR3Z-7102-A
Exhaust Gasket 1 BR3Z-5B266-A
Bolt M12 X 56 mm 3 W719298-S439
Bolt And Washer, M10 x 1.5 mm 3 FR3Z-4B496-B
Bolt M10 x 19 mm 2 W717822-S439
Nut M10 x 1.5 mm 2 W705443-S900
Motorcraft Threadlock and Sealer 1 TA-25-B
Motorcraft High Temperature 4×4 Front Axle And Wheel Bearing Grease 1 XG-11
Motorcraft High Temperature Nickel Anti-Seize Lubricant 1 XL-2
Motorcraft Penetrating And Lock Lubricant 1 XL-1
Motorcraft Dual Clutch Transmission Fluid 3 XT-11-QDC
Motorcraft Threadlock 262 1 TA-26
Motorcraft Gasket Maker 1 TA-16

 

Warranty Status: Eligible Under Provisions Of New Vehicle Limited Warranty Coverage Warranty/ESP coverage limits/policies/prior approvals are not altered by a TSB. Warranty/ESP coverage limits are determined by the identified causal part and verified using the OASIS part coverage tool.

 

Labor Times

Description Operation No. Time
2018-2019 Mustang Coupe 5.0L With Manual Transmission: Replace The 1-2 Shift Fork And Second Gear Includes Time To Remove And Install Transmission (Do Not Use With Any Other Labor Operations) 182267A 5.5

Hrs.

2018-2019 Mustang Convertible 5.0L With Manual Transmission: Replace The 1-2 Shift Fork And Second Gear Includes Time To Remove And Install Transmission (Do Not Use With Any Other Labor Operations) 182267B 6.1

Hrs.

 

Repair/Claim Coding

Causal Part: 7230
Condition Code: 01

 

Tool List

Drive Tool Name
1/4″ Ratchet
1/4″ Torque Wrench
1/4″ 10 mm Socket
1/4″ 8 mm Deep Socket
1/4″ Torx T20
3/8″ Power Tool
3/8″ Torque Wrench
3/8″ Ratchet
3/8″ Air Ratchet
3/8″ 30″ Extension
3/8″ 10 mm Socket
3/8″ 15 mm Socket
3/8″ 10 mm Deep Socket
3/8″ 13 mm Deep Socket
3/8″ 10 mm Swivel Socket
3/8″ 13 mm Swivel Socket
3/8″ Torx T30
3/8″ Torx T40
3/8″ 7 mm Allen Key
1/2″ Power Tool
1/2″ Torque Wrench
1/2″ Breaker Bar
1/2″ 15 mm Socket
1/2″ 18 mm Socket
1/2″ 30 mm Deep Socket
21 mm Open End Wrench
Trim Tool
Paint Marker
Pry Bar
Wire Brush
Pocket Screwdriver
Hammer
Snap Ring Pliers
Feeler Gauge
Exhaust Stand
Block Of Wood
Drain Pan
Transmission Jack
3-Jaw Puller
2-Jaw Puller
Bearing Separator
Heat Gun
Shop Rag
Fluid Suction Device
Vacuum Pump Kit

 

Tool Number Essential Special Service Tool
307-003 Transmission Holding Fixture
308-938 Companion Flange Nut Remover/Installer
308-810 Syncro Gear Pack Remover
205-153 Adapter For 303-224 (Handle)
308-809 Syncro Gear Pack Installer
308-808 Rear Flange Installer
308-811 Rear Seal Installer
308-812 Detent Remover
416-D002 Vacuum Pump Kit

 

Service Procedure

  1. Does the shifter move into the first and second gear positions when attempting to engage these gears but the vehicle will not move?

(1). Yes – proceed to Step 2.

(2). No – this article does not apply. Refer to Workshop Manual (WSM), Section 308-03A for normal diagnostics.

  1. Remove the transmission from the vehicle. Refer to WSM, Section 308-03A.
  2. Disassemble the transmission to the point where the 1-2 shift fork and 2nd gear can be accessed. Refer to the transmission disassembly procedure in WSM, Section 308-03A. Perform Steps 1 and 2 of this procedure then perform Steps 10 through 29. Do not proceed to Step 30.

(1). Steps 14 and 15 are only necessary for 2018 vehicles.

(2). In Step 17, only remove the shift rail detents in the rear transmission housing. It is not necessary to remove the other shift rail detents.

  1. Replace the 1st/2nd shift fork, the mainshaft 2nd gear, and the 1st/2nd gear synchronizer hub and sleeve. Refer to WSM, Section 308-03A.
  2. Reassemble the transmission. Refer to the transmission assembly procedure in WSM, Section 308-03A and perform Steps 18 through 52.

(1). Steps 46 and 47 are only necessary for 2018 vehicles.

  1. Install the transmission into the vehicle. Refer to WSM, Section 308-03A.

18-2267
30 August 2018

https://www.nhtsa.gov/recalls?nhtsaId=10149746

https://static.nhtsa.gov/odi/tsbs/2018/MC-10149746-9999.pdf

Download (PDF, 103KB)


 

Bestseller No. 1
Genuine Ford Fluid XT-11-QDC Dual Clutch Transmission Fluid - 1 Quart
  • Specifically formulated for use in the DPS6 power shift twin dry-clutch transmission
  • Manufactured with synthetic base oils and performance additives providing improved shifting at all ambient temperatures
  • Use only in transmissions requiring a fluid meeting WSS-M2C200-D2
  • Also used to operate the transmission's shift mechanisms
  • Protects against wear and corrosion, while low viscosity improves fuel economy
Bestseller No. 2
Triax TRANSYN DSG/DCT Dual Clutch Full Synthetic ATF - Lifetime Fill - for All Dual Clutch Transmissions - High Performance Speed Shift with SureShift No Slip Additive (1 Quart)
  • TOP TIER FORMULATION - trusted formulations, surpassing all major Dual Clutch (DCT) OEM requirements. Fits all DCT transmissions including the German DSG for VW/Audi, Mercedes Benz, Porsche, BMW. Exceeds requirements for very advanced Ferrari, Bugatti transmissions.
  • FORD Applications - Specifically formulated for use in the DPS6 power shift twin dry-clutch transmission requiring Ford WSS-M2C200-D2/ XT-11-QDC specifications. Also ford BMW, Audi / VW DSG, Mercedes Benz and many others.
  • OPTIMAL FRICTIONAL DYNAMICS - Exceptional gear grip and frictional stability. Optimal frictional coefficient and fluidity for super fast, flawless shifting. Exceptionally low gear wear and improved transmission performance across the board.
  • Extremely long fluid life (300,000 miles or more), qualifies for lifetime fill unless otherwise specified by OEM.
  • Flawless shifting characteristics and zero slippage Total compatibility with all types of seal materials Remains fluid down to - 60F Temperatures
Bestseller No. 3
Bestseller No. 4
Motul 105786 Multi Dual Clutch Transmission Fluid, 33.81 Ounces
  • Allows fuel economy for cars fitted with DCT transmissions by optimizing friction
  • Provides anti-shudder performance to avoid vibrations on engine fly wheel
  • Protects numerous gears, compact and heavily loaded
Bestseller No. 5
Motorcraft XT11QDC Transmission Fluid
  • Designed to meet or exceed original part specifications
  • Fits various makes and models
  • Carefully check vehicle fitment before purchase
Bestseller No. 7
SaleBestseller No. 8
Lubegard 56032 Complete Multi-Vehicle Dual Clutch Transmission Fluid for Wet Clutch Application, 32 oz.
  • Imparts superior frictional durability resulting in improved shifting at all ambient temperatures and extended drain intervals
  • Provides exceptional load carrying abilities insulating gears and bearings from extreme pressure thus increasing the life of the transmission
  • Safeguards seals against fluid leakage and prevents component failure due to oil starvation
  • Provides premium gear wear and bearing protection
  • Creates an oxidative and thermal stable environment
Bestseller No. 9
Motul 105786-12 Multi Dual Clutch Transmission Fluid, 405.72 Ounces
  • Allows fuel economy for cars fitted with DCT transmissions by optimizing friction
  • Provides anti-shudder performance to avoid vibrations on engine fly wheel
  • Protects numerous gears, compact and heavily loaded
Bestseller No. 10
Amalie Universal Synthetic Dual Clutch (DCT) Transmission Fluid
  • Better fuel economy performance by optimizing friction
  • Industry leading anti-shudder performance
  • Protects gears both compact and heavily loaded
  • Smoother shifting
  • Improved cold temperature response

Last update on 2019-06-14 / Affiliate links / Images from Amazon Product Advertising API

Last update on 2019-06-14 / Affiliate links / Images from Amazon Product Advertising API

Leave A Comment

Your email address will not be published. Required fields are marked *

*

This site uses Akismet to reduce spam. Learn how your comment data is processed.