22N19 – Battery Junction Box One-Time Replacement – 2021 Ford Expedition & Lincoln Navigator

NHTSA ID Number: 10238877

Manufacturer Communication Number: 22N19

Summary

Certain 2021 Model Year Expedition and LincolneBay logo Navigator Vehicles Battery Junction Box One-Time Replacement

 


June 8, 2023

Customer Satisfaction Program 22N19
Certain 2021 Model Year Expedition and LincolneBay logo Navigator Vehicles
Battery Junction Box One-Time Replacement

 

PROGRAM TERMS
If Safety Recall 22S36 or 22S48 is closed, this program provides a no-cost, one-time replacement (if needed) to the Battery Junction Box for 10 years of service and unlimited miles from the warranty start date of the vehicle.

This is a one-time replacement program.

Coverage is automatically transferred to subsequent owners.

If either Safety Recall 22S36 or 22S48 is open, this program does not apply (22S36/22S48 must have been previously completed).

 

VEHICLES COVERED BY THIS PROGRAM

Vehicle Model Year Assembly Plant Build Dates
Expedition2021Kentucky TruckJuly 27, 2020 through August 31, 2021
Navigator2021Kentucky TruckJuly 27, 2020 through August 31, 2021

US population of affected vehicles: 66,229. Affected vehicles are identified in OASIS.

 

REASON FOR PROVIDING A NO-COST, ONE-TIME REPLACEMENT

In some of the affected vehicles, customers may return to the dealer with complaints of concerns related to the BJB after either 22S36 or 22S48 was previously performed and the program is closed.

 

SERVICE ACTION

If an affected vehicle with an electrical concern leads to a BJB fault, dealers are to inspect the BJB for damage, complete diagnostics for BJB related concerns and replace the BJB as required. Diagnostics for BJB related concerns may include no start, air conditioning inoperative, warning lights, cannot shut-off, battery drainage, trailer brakes inoperative, rear wipers inoperative and driver seat inoperative. This service must be performed at no charge to the vehicle owner.

 

OWNER NOTIFICATION AND MAILING SCHEDULE

Owner Letters are expected to be mailed the week of June 19, 2023. Dealers should repair any affected vehicles that experience BJB related concerns, whether or not the customer has received a letter.

 

MOBILE SERVICE REPAIR ASSESSMENT LEVEL

  • All repairs in this program have the following assessment level.

– Not Mobile Service Capable

 

SOLD VEHICLES

  • Only owners with affected vehicles that exhibit the covered condition will be directed to dealers for repairs.
  • Dealers are to prioritize repairs of customer vehicles over repairs of new and used vehicle inventory.

 

STOCK VEHICLES

  • Do not perform this program unless the affected vehicle exhibits the covered condition.

 

TITLE BRANDED / SALVAGED VEHICLES

Vehicles with cancelled warranties are not eligible for this service action.

 

OWNER REFUNDS

  • FordeBay logo Motor Company is offering a refund for owner-paid repairs covered by this program if the repair was performed before the date of the Owner Notification Letter. This refund offer expires January 7, 2024.
  • Dealers are also pre-approved to refund owner-paid emergency repairs that were performed away from an authorized servicing dealer after the date of the Owner Notification Letter. Noncovered repairs, or those judged by FordeBay logo to be excessive, will not be reimbursed.
  • Refunds will only be provided for the cost associated with BJB replacement.

 

RENTAL VEHICLES  

The use of rental vehicles is not approved for this program.

 

PICK-UP AND DELIVERY- Participating Dealers

Dealers participating in the Remote Experience Program:

  • Refer to EFC12071, 2023 Remote Experience Program, Pickup & Delivery (PDL) Offset section for additional details.
  • All customers affected by this program have the option of complimentary Vehicle Pick-up & Delivery service.

 

LINCOLN PICKUP AND DELIVERY

Owners of 2017 MY and newer LincolneBay logo vehicles have the option of requesting pickup and delivery service with a LincolneBay logo loaner (up to 2 days), from their dealership. For details, reference EFC09879, 2022 LincolneBay logo Pickup & Delivery Updates.

 

PARTS REQUIREMENTS / ORDERING INFORMATION

  • While we currently have a sufficient number of parts for this program, dealers may only order parts and repair vehicles which are currently in the dealership.
  • If excessive part orders are placed and parts go on back-order, photo requirements through SSSC will be required.
Part NumberDescription Order Quantity Claim Quantity
LL1Z-14A068-ABJB – Fuse Panel Assembly

(Comes with a new cover – do not order JU5Z-14A003-B also)

Only after failed diagnostics or InspectionAs Required
JL3Z-14A003-AHigh Current Fuse CoverOnly after failed InspectionAs Required
JL3Z-14A003-BBottom Cover of BJBOnly after failed InspectionAs Required
JU5Z-14A003-BFuse Panel Top Cover

– not required if BJB is being replaced

Only after failed InspectionAs Required

 

CERTAIN 2021 MODEL YEAR EXPEDITION AND LINCOLNeBay logo NAVIGATOR VEHICLES — BATTERY JUNCTION BOX ONE-TIME REPAIR

SERVICE PROCEDURE

Recommended Tool List:

Small Flathead Screwdriver
Needle Nose Pliers
Wire Cutter

 

NOTE: Items circled in red are included with a new BJB. Covers can be ordered independently of the BJB.

1. Are both the fuse/relay cover and the High Current fuse cover present. See Figure 2.

Yes – Proceed to Step 2.

No – Install new cover(s). Proceed to Step 2.

IMPORTANT: New cover(s) can be ordered WITHOUT ordering a new BJB.

 

2. Check to make sure that the covers are properly installed. On the fuse box cover there are three attachment features securely engaged, two hoops in the rear and one latch in the front. On the High Current cover there are two attachment features securely engaged, one hoop in rear fully engaged and one latch in the front fully engaged. See Figure 3. Are both covers properly installed?

Yes – Proceed to Step 3.

No – Ensure that the covers latch and install properly. Proceed to Step 3.

 

3. Check for any damage such as cracks, excessive warping, melting, broken hoop(s), and/or broken latch(es) on both covers. Is there any damage present on either cover? See Figure 4.

Yes – Replace damaged cover(s), proceed to Step 4.

No – Proceed to Step 4.

 

4. Remove covers and inspect BJB. Is there any evidence of melted fuse(s), melted relay(s), or melted plastic in the BJB? See Figure 5.

Yes – Replace BJB. Proceed to Step 6.

No – Proceed to Step 5.

 

5. Has a pinpoint test been competed with results that recommend a BJB replacement?

Yes – Replace BJB. Proceed to Step 6.

No – Program does not apply.

NOTE: The following steps outline how to remove the BJB.

6. Remove the battery and battery tray. Please follow Workshop Manual (WSM) procedures in section 414-01.

 

7. Disconnect the outboard Powertrain Control Module (PCM) electrical connector. See Figure 6.

 

8. Remove battery power wires and make sure to document their position. See Figure 7.

 

9. Separate the upper and lower BJB housings from the bottom cover. There are 4 clips that fasten these two parts together, two in the front and two in the rear. It is easiest to release these tabs with a small screwdriver. See Figure 8.

NOTE: BJB removed for illustrative purposes.

 

10. Remove the fasteners for the bottom cover of the BJB. See Figure 9.

 

11. Release the tab connecting the BJB to the frame. Needle nose pliers will be needed to release the tab. See Figure 10.

 

12. Release the 2 harness retainers from underneath the lower BJB. See Figure 11.

 

13. Position BJB, remove the zip tie connecting the middle wire harness to the lower portion of the BJB. See Figure 12.

 

14. Remove lower BJB from vehicle.

15. Disconnect the three wire harness connectors from the BJB. See Figure 13.

 

16. Remove BJB box from vehicle.

17. Install BJB. Reverse removal directions Steps 5-15.

A. Ensure that the zip tie connecting the middle wire harness to the lower portion of the BJB is replaced. See Figure 14.

 

18. Ensure both covers of the BJB are properly installed and securely engaged.

19. Verify proper operation of the front and rear washer motor. Ensure that there are no leaks from the washer system and hoses, near the BJB.

 


2 Affected Products

Vehicles

MAKEMODELYEAR
FORDeBay logoEXPEDITION2021
LINCOLNeBay logoNAVIGATOR2021

 


1 Associated Document

Manufacturer Communications

June 8, 2023
Customer Satisfaction Program 22N19

https://www.nhtsa.gov/recalls?nhtsaId=10238877

MC-10238877-0001.pdf 2943.43KB

 


 

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