8F35 Transmission – Slipping, Harsh Engagement, Various Diagnostic Trouble Codes (DTCs) – 2019-2021 Ford Transit Connect

NHTSA ID Number: 10226926

Manufacturer Communication Number: TSB 22-2281

Summary

Some 2019-2021 Transit Connect vehicles built on or before 20-Dec-2021 and equipped with the 8F35 transmission may exhibit transmission slipping concerns, harsh engagements and various clutch diagnostic trouble codes (DTCs). Some vehicles may also have torque converter clutch DTCs. This may be due to worn needle bearings in the output planet carrier assembly. To correct the condition, follow the Service Procedure to overhaul the transmission and replace the planetary gearset.

 


Model:

Ford

2019-2021 Transit Connect

Built on or before 20-Dec-2021

 

Issue: Some 2019-2021 Transit Connect vehicles built on or before 20-Dec-2021 and equipped with the 8F35 transmission may exhibit transmission slipping concerns, harsh engagements and various clutch diagnostic trouble codes (DTCs). Some vehicles may also have torque converter clutch DTCs. This may be due to worn needle bearings in the output planet carrier assembly. To correct the condition, follow the Service Procedure to overhaul the transmission and replace the planetary gearset.

Action: Follow the Service Procedure to correct the condition on vehicles that meet all of the following criteria:

 

Parts

Service Part Number Quantity Description Unit of Issue Piece Quantity
JM5Z-7N473-C 1 Output Planetary Carrier 1 1
JM5Z-7153-D 1 Overhaul Seal Kit 1 1
JM5Z-7A019-A 1 Output Planetary Sun Shell 1 1
CCPZ-3B477-G 2 Axle Wheel Hub Nut 1 2
W520203-S442 8F35 Transmission - Slipping, Harsh Engagement, Various Diagnostic Trouble Codes (DTCs) - 2019-2021 Ford Transit Connect » small light 1 Tie Rod Nut 4 2
W520515-S442 1 Ball Joint Nut 4 2
W719924-S439 1 Ball Joint Bolt 4 2
W715618-S437 1 Torque Converter Nut 4 4
W717349-S442 1 Roll Restrictor Bolt 4 1
W500545-S900 1 Roll Restrictor Bolt 4 1
AE5Z-4B422-A 8F35 Transmission - Slipping, Harsh Engagement, Various Diagnostic Trouble Codes (DTCs) - 2019-2021 Ford Transit Connect » small light 2 Axle Retaining Circlip 1 2
YS4Z-3N324-AA 1 Right Halfshaft Retaining Strap 1 1
W520102-S442 1 Right Halfshaft Retaining Strap Nut 4 2
9L8Z-7L027-A 2 Magnet 1 2
JM5Z-7B164-A 1 Clutch Plate 5 1
JM5Z-7B442-A 1 Clutch Plate 5 1
9L8Z-7G100-B 1 Manual Shaft Roll Pin 1 1
JM5Z-7G007-A 1 Per Affected Clutch Solenoid Solenoid Retainer Clip 1 1 Per Affected Clutch Solenoid
XT-12-QULV 8F35 Transmission - Slipping, Harsh Engagement, Various Diagnostic Trouble Codes (DTCs) - 2019-2021 Ford Transit Connect » small light As Needed Motorcraft® MERCON® ULV Automatic Transmission Fluid
VC-13-G 8F35 Transmission - Slipping, Harsh Engagement, Various Diagnostic Trouble Codes (DTCs) - 2019-2021 Ford Transit Connect » small light As Needed Motorcraft® Yellow Concentrated Antifreeze/Coolant (All Markets Except Canada)
CVC-13-G As Needed Motorcraft® Yellow Concentrated Antifreeze/Coolant (Canada Only)
VC-13DL-G 8F35 Transmission - Slipping, Harsh Engagement, Various Diagnostic Trouble Codes (DTCs) - 2019-2021 Ford Transit Connect » small light As Needed Motorcraft® Yellow Prediluted Antifreeze/Coolant (All Markets Except Canada)
CVC-13DL-G As Needed Motorcraft® Yellow Prediluted Antifreeze/Coolant (Canada Only)

 

Parts

Parts To Inspect And Replace Only If Necessary

Service Part Number Quantity Description Unit of Issue
JM5Z-7A103-D If Needed Transmission Fluid Pump 1
JM5Z-7902-S If Needed Torque Converter 1
JM5Z-7G100-B If Needed Roll Pin – Park Pawl Guide 1

Quantity refers to the amount of the service part number required to repair the vehicle.

Unit of Issue refers to the number of individual pieces included in a service part number package.

Piece Quantity refers to the total number of individual pieces required to repair the vehicle.

As Needed indicates the amount of the part may vary and/or is not a whole number. Parts can be billed out as non-whole numbers, including less than 1.

If Needed indicates the part is not mandatory.

 

Service Procedure

1. Connect the appropriate diagnostic scan tool to the data link connector (DLC). Retrieve and record all DTCs.

2. Were any of following DTCs retrieved: P0730, P0757, P2701, P0752, P2700, P0771, P2704, P0751, P0756, P2700, P2701, P0727, P0741 and/or P1744?

(1). Yes – proceed to Step 3.

(2). No – this article does not apply. Refer to Workshop Manual (WSM), Section 307-01 for normal diagnostics.

3. Remove the transmission. Refer to WSM, Section 307-01.

4. Overhaul the transmission utilizing the updated output planet carrier assembly. Refer to WSM, Section 307-01.

(1). The service overhaul seal kit contains seals and gaskets. Match all of the removed seals and gaskets. Some seals and gaskets in the kit will not be required for certain models. Discard any unused components.

(2). Clean all of the internal components thoroughly. Replace any friction material which may have embedded metal pieces.

5. Were any of the following torque converter DTCs retrieved during Step 1: P0741, P1741, P1744, P1743?

(1). Yes – proceed to Step 6.

(2). No – proceed to Step 7.

6. Inspect the pump stator to input shaft bushing. Is the bushing worn?

(1). Yes – replace the transmission fluid pump and the torque converter. Refer to WSM, Section 307-01. Proceed to Step 8.

(2). No – reuse the transmission fluid pump. Proceed to Step 7.

7. Perform the torque converter flush and cleaning procedure. Refer to WSM, Section 307-01.

8. Disassemble and clean the main control valve body. Refer to WSM, Section 307-01.

(1). If the transmission had any burnt clutch material, thoroughly inspect and verify the controlling casting integrated direct acting solenoid (CIDAS) valves and torque converter control valves move freely.

9. Perform a transmission fluid cooler back-flush and cleaning. Refer to WSM, Section 307-01.

10. Reinstall the transmission. Refer to WSM, Section 307-01.

11. Reprogram the powertrain control module (PCM) using the latest software level of the Ford Diagnosis and Repair System (FDRS) scan tool.

NOTE: Advise the customer this vehicle is equipped with an adaptive transmission shift strategy which allows the vehicle’s computer to learn the transmission’s unique parameters and improve shift quality. When the adaptive strategy is reset, the computer will begin a relearning process. This relearning process may result in firmer than normal upshifts and downshifts for several days.

 


3 Affected Products

Vehicle

MAKE MODEL YEAR
FORD TRANSIT CONNECT 2019-2021

 


1 Associated Document

Manufacturer Communications

22-2281
28 November 2022

https://www.nhtsa.gov/recalls?nhtsaId=10226926

MC-10226926-0001.pdf 172.481KB

MC-10226926-0001

 


 

Service Information & Reprogramming

Service Information & Reprogramming – Ford Lincoln Mercury

 

Module Reprogramming

Diagnostic Software Interface Device Complete Vehicle Diagnostics Module Programming
1996-2017
Model Year
2018-Present
Model Year
1996-2017
Model Year
2018-Present
Model Year
IDS/FDRS VCM, VCM II, VCMM X X X X
FJDS/FDRS Compatible J2534 Devices
(Including VCM II and VCMM)
X X X

Detailed system requirements, installation, and support information for each product is located under the diagnostics tool support tab for each product.

 

Integrated Diagnostic Software (IDS) / Ford Diagnosis & Repair System (FDRS)

For use with VCM I, VCM II, VMM and VCMM hardware devices only. The complete factory Ford Motor Company vehicle diagnostic tool that provides complete dealership level vehicle diagnostic coverage for all 1996 to present Ford, Lincoln and Mercury vehicles. The IDS software includes time based access to the IDS software, software updates and calibration files.

 

Ford J2534 Diagnostic Software (FJDS) / Ford Diagnosis & Repair System (FDRS)

For use with compatible J2534 hardware devices. FJDS software provides Ford Module Programming functionality that covers 1996 to present Ford, Lincoln and Mercury module reprogramming functions, plus complete dealership level vehicle diagnostic software for all 2018 to present Ford and Lincoln vehicles. The FJDS software license includes time based access to the FJDS software, software updates and calibration files.

8F35 Transmission - Slipping, Harsh Engagement, Various Diagnostic Trouble Codes (DTCs) - 2019-2021 Ford Transit Connect » small light CarDAQ-Plus 3 All Makes J2534 Reprogramming Tool
8F35 Transmission - Slipping, Harsh Engagement, Various Diagnostic Trouble Codes (DTCs) - 2019-2021 Ford Transit Connect » small light CarDAQ-Plus 2 Diagnostic Code Reader and J2534 Programming Tool
8F35 Transmission - Slipping, Harsh Engagement, Various Diagnostic Trouble Codes (DTCs) - 2019-2021 Ford Transit Connect » small light CarDAQ-Plus
8F35 Transmission - Slipping, Harsh Engagement, Various Diagnostic Trouble Codes (DTCs) - 2019-2021 Ford Transit Connect » small light CarDAQ-M
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Mongoose-Plus J2534

8F35 Transmission - Slipping, Harsh Engagement, Various Diagnostic Trouble Codes (DTCs) - 2019-2021 Ford Transit Connect » small light

Bosch Automotive Tools MTECH2 Mastertech II J2534 VCI with Wired/Wireless Capability for OEM Reprogramming and Diagnostics on GM, Ford, FCA, Nissan/Infiniti, Honda/Acura, and Toyota/Lexus Vehicles

8F35 Transmission - Slipping, Harsh Engagement, Various Diagnostic Trouble Codes (DTCs) - 2019-2021 Ford Transit Connect » small light

RAP2 OEM J2534 Remote Reprogramming Tool

8F35 Transmission - Slipping, Harsh Engagement, Various Diagnostic Trouble Codes (DTCs) - 2019-2021 Ford Transit Connect » small light

BOSCH Automotive Tools MTECH2 Mastertech II J2534 VCI

8F35 Transmission - Slipping, Harsh Engagement, Various Diagnostic Trouble Codes (DTCs) - 2019-2021 Ford Transit Connect » small light

Autel MaxiFlash VCI Vehicle Communication Interface J2534 PassThru ECU Programming Device Bluetooth Connection Internet Update Support CAN FD, 4 CAN Channels, DoIP, D-PDU Works with PC or Autel MS909

8F35 Transmission - Slipping, Harsh Engagement, Various Diagnostic Trouble Codes (DTCs) - 2019-2021 Ford Transit Connect » small light

GODIAG J2534

 


Latest Calibration Information

Module Build Data (As-Built)

Use VIN to obtain As-Built data

www.motorcraftservice.com

 


 

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Last update on 2023-11-23 / Affiliate links / Images from Amazon Product Advertising API

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