3.0L EcoBoost – Cold Start Ticking/Tapping Or Rattle Type Noise – 2020-2022 Ford Explorer & Lincoln Aviator

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NHTSA ID Number: 10225445

Manufacturer Communication Number: TSB 22-2377

Summary

Some 2020-2022 Explorer/Aviator vehicles equipped with a 3.0L EcoBoost engine may exhibit a ticking/tapping or rattle type noise from the top front cover area of the engine on initial start-up after a cold soak of 6 hours or more that may last for 2-5 seconds. This may be due to a worn variable cam timing (VCT) unit. To correct the condition, follow the Service Procedure to replace the VCT units.

 


Model:

Ford

2020-2022 Explorer

Lincoln

2020-2022 Aviator

 

Issue: Some 2020-2022 Explorer/Aviator vehicles equipped with a 3.0L EcoBoost engine may exhibit a ticking/tapping or rattle type noise from the top front cover area of the engine on initial start-up after a cold soak of 6 hours or more that may last for 2-5 seconds. This may be due to a worn variable cam timing (VCT) unit. To correct the condition, follow the Service Procedure to replace the VCT units.

Action: Follow the Service Procedure to correct the condition on vehicles that meet all of the following criteria:

  • 2020-2022 Explorer/Aviator
  • 3.0L EcoBoost engine
  • Customer symptom of ticking/tapping or rattle noise from the front cover area after a cold start

NOTE: Dealers should only order parts for customer vehicles that require repairs. Because of part constraints, dealers may experience situational short-term backorders on some parts. Customers should continue to drive vehicles while parts are on order.

 

Parts

Required For All Vehicles

Service Part Number Quantity Description Unit of Issue Piece Quantity
L1MZ-6C525-A 2 VCT Unit – Exhaust 1 2
L1MZ-6256-A 2 VCT Unit – Intake 1 2
BB5Z-4B422-A 2 Front Axle Pinion Stem Circlip 1 2
CN1Z-7H424-B 2 Halfshaft Seal 1 2
CP9Z-6279-C 4 VCT Unit Bolts 1 4
DS7Z-19B596-A 3.0L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2020-2022 Ford Explorer & Lincoln Aviator | small light 1 A/C Line-Compressor O-ring Seal 1 1
FT4Z-00815-A 1 Oil Gallery Seal 1 1
FT4Z-6020-A 1 Oil Cooler Gasket 1 1
FT4Z-6020-J 1 Engine Front Cover Gasket 1 1
FT4Z-6840-B 1 Oil Filter O-ring Seals 2 2
FT4Z-6840-C 1 Stem-To-Oil Drain Port Seal 1 1
FT4Z-6N652-D 1 Oil Pump Return Tube O-ring Seals 1 1
FT4Z-6N652-G 4 Turbocharger Oil Return Tube O-ring Seal 1 4
FT4Z-6N652-F 1 Turbocharger Oil Return Tube-To-Engine Block Gasket 1 1
FT4Z-8507-C 1 Coolant Pump Seal 1 1
JR3Z-6701-A 1 Crankshaft Front Oil Seal 1 1
JT4Z-6020-A 1 Coolant Pump Gasket 1 1
JT4Z-6584-B 1 Valve Cover Gasket 1 1
JT4Z-6584-D 1 Valve Cover Gasket 1 1
JT4Z-6C683-A 2 Turbocharger Oil Supply Tube Filter 1 2
JT4Z-6N652-A 1 Turbocharger Oil Supply O-ring Seal 1 1
JT4Z-6N652-B 1 Turbocharger Oil Supply O-ring Seal 1 1
JT4Z-9E583-A 1 High Pressure Fuel Pump O-ring Seal 1 1
K2GZ-9440-A 1 Engine Front Cover Gasket 1 1
KU2Z-6731-AeBay 1 Oil Filter Element 1 1
L1MZ-00815-A 2 Front Axle Pinion Stem O-ring 1 2
L1MZ-4382-A 4 Engine Mount Bolts 1 4
L1MZ-4382-B 4 Engine Mount Bolts 1 4
L1MZ-4421-B 1 Front Slip Yoke Boot Clamp Assembly 1 1
L1MZ-6584-A 1 Valve Cover Gasket, Left 1 1
L1MZ-6584-B 1 Valve Cover Gasket, Right 1 1
L1MZ-6584-C 1 Valve Cover Rocker Arm Gasket 1 1
L1MZ-6710-A 1 Oil Pan Gasket 1 1
L1MZ-6L612-BeBay 2 Catalytic Converter Gasket 1 2
L1MZ-9448-A 2 Turbocharger Gasket 1 2
L1MZ-9J323-A 1 High Pressure Fuel Tube 1 1
LB5Z-3B477-A 2 Wheel Hub Nut (AWD) 1 2
N1MZ-4A015-B 1 Front Actuator Seal 1 1
W520517-S440 1 Lower Strut-to-Wheel Knuckle Nuts (AWD) 4 4
W712961-S439 1 Steering Shaft Bolt 2 1
W714870-S430 1 Turbocharger Nuts 4 4
W715131-S442eBay 1 Cable Assembly Bolts (10R60 Transmission) 4 2
W715564-S442 1 Turbocharger Oil Supply Bolt 4 3
W715618-S437eBay 2 Torque Converter Nuts 4 6
W715932-S439 1 Lower Strut-to-Wheel Knuckle Bolts (AWD) 4 4
W716117-S437 2 Turbocharger Bolt 1 2
W716979-S439eBay 1 Rear Subframe Bolts 4 2
W719413-S439eBay 1 Middle and Front Subframe Bolts 4 4
W719431-S439eBay 1 Transmission Bolts 4 3
W719511-S439eBay 2 Transfer Case Flange Bolts (4WD) 4 6
W719699-S442eBay 4 Catalytic Converter Nuts 1 4
W721083-S439eBay 4 Transmission Support Insulator Bolts 1 4
L1MZ-3B478-AeBay 1 Halfshaft Boot Clamp 1 1
BR3Z-6A340-A 3.0L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2020-2022 Ford Explorer & Lincoln Aviator | small light 1 Crankshaft Pulley Bolt 1 1
5L7Z-7D285-A 3.0L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2020-2022 Ford Explorer & Lincoln Aviator | small light 1 Transmission Cooler Line Seal 2 2
5L7Z-7J324-A 3.0L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2020-2022 Ford Explorer & Lincoln Aviator | small light 1 Ring Seal 2 2
KX6Z-9C587-A 1 High Pressure Fuel Pump Roller Tappet 1 1
FT4Z-12A227-A 1 Crankshaft Ring 1 1
L1MZ-4676-C 1 Oil Seal Assembly 1 1
XW4Z-6700-B 1 Front Main Oil Seal 1 1
FL3Z-9439-A 1 Intake Manifold Gaskets 6 6
W520216-S440 4 Sway Bar Linkage Nut 1 4
W716383-S437 4 Turbo Stud 1 4
W718758-S300eBay 4 Block Dowel Pin 1 4
W719326-S439 1 Engine Mount Bolts 4 4
W721083-S439eBay 1 Transmission Bracket Bolts 4 4
XL-5-A 3.0L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2020-2022 Ford Explorer & Lincoln Aviator | small light As Needed Motorcraft® Multi-Purpose Grease Spray
XO-5W30-Q1SPeBay As Needed Motorcraft® SAE 5W-30 Synthetic Blend Motor Oil (All Markets Except Canada)
CXO-5W30-LSP6eBay As Needed Motorcraft® SAE 5W-30 Super Premium Motor Oil (Canada Only)
XT-12-QULV 3.0L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2020-2022 Ford Explorer & Lincoln Aviator | small light As Needed Motorcraft® MERCON® ULV Automatic Transmission Fluid
ZC-30-A 3.0L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2020-2022 Ford Explorer & Lincoln Aviator | small light As Needed Motorcraft® Gasket Remover
ZC-31-B 3.0L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2020-2022 Ford Explorer & Lincoln Aviator | small light As Needed Motorcraft® Metal Surface Prep Wipes
ZC-37-A 3.0L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2020-2022 Ford Explorer & Lincoln Aviator | small light As Needed Motorcraft® Wheel and Tire Cleaner
PM-4-A 3.0L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2020-2022 Ford Explorer & Lincoln Aviator | small light As Needed Motorcraft® Metal Brake Parts Cleaner (Compliant With Low Volatile Organic Compound Requirements As Required In Some USA States)
PM-4-B 3.0L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2020-2022 Ford Explorer & Lincoln Aviator | small light As Needed Motorcraft® Metal Brake Parts Cleaner (Not Compliant With Volatile Organic Compound Requirements)
TA-357 3.0L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2020-2022 Ford Explorer & Lincoln Aviator | small light As Needed Motorcraft® High Performance Engine RTV Silicone
ZC-20eBay As Needed Motorcraft® Engine Shampoo and Degreaser (All Markets Except Canada)
CXC-66-A As Needed Motorcraft® Engine Shampoo (Canada Only)
YN-35 3.0L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2020-2022 Ford Explorer & Lincoln Aviator | small light As Needed Motorcraft® R-1234yf Refrigerant PAG Oil

 

Parts

Aviator Required Parts

Service Part Number Quantity Description Unit of Issue Piece Quantity
W711310-S440 1 Lower Arm Bracket Nut (RWD) 4 2
W719503-S439 1 Lower Arm Bracket Bolt (RWD) 4 2
W719506-S440 1 Sway Bar Link Nut 4 2
W720050-S440 1 Tie Rod End Nut (RWD) 4 2
W716375-S900eBay 2 Transfer Case Mounting Bolts 5 8
W716300-S450B 1 Engine Mount Nuts 4 4
W520214-S440 3.0L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2020-2022 Ford Explorer & Lincoln Aviator | small light 1 Transmission Nut 2 1
XG-11eBay As Needed Motorcraft® High Temperature 4X4 Front Axle and Wheel Bearing Grease
XL-2 3.0L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2020-2022 Ford Explorer & Lincoln Aviator | small light As Needed Motorcraft® High Temperature Nickel Anti-Seize Lubricant (Hybrid)
XY-75W140-QL 3.0L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2020-2022 Ford Explorer & Lincoln Aviator | small light As Needed Motorcraft® SAE 75W-140 Synthetic Rear Axle Lubricant

 

Parts

Explorer Required Parts

Service Part Number Quantity Description Unit of Issue Piece Quantity
KR3Z-6A666-A 1 PCV Valve 1 1
W714660-S439 1 Anchor Plate Bolts 4 2
W720782-S439 1 Rear Subframe Bolts 4 2
W713714-S439 1 Rear Subframe Bolts 4 2
W710726-S442eBay 1 Cable Assembly Bolts (10R80 Transmission) 4 2
W717521-S440 2 Engine Mount Nuts, Left and Right 1 2
W705606-S440 3.0L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2020-2022 Ford Explorer & Lincoln Aviator | small light 2 Sway Bar Link Nuts 2 4
W525174-S300 1 Skid Bar Rivets (Police Only) 10 1

 

Parts

Parts To Inspect And Replace Only If Necessary (Explorer/Aviator)

Service Part Number Quantity Description Unit of Issue Piece Quantity
FT4Z-6A832-CeBay 1 Oil Filter Housing 1 1
FT4Z-8C387-A 1 Air Cleaner Outlet Pipe O-ring Seal 1 1
L1MZ-8527-A 1 Coolant Pipe O-ring 1 1
W719698-S900eBay 4 Catalytic Converter Stud 1 4
BR3Z-6C535-B 3.0L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2020-2022 Ford Explorer & Lincoln Aviator | small light 6 Spark Plug Seals 1 6
7T4Z-6379-AA 2 Turbocharger Studs 4 8
W719485-S450 1 Fuel Pump Studs 4 2
VC-13-G 3.0L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2020-2022 Ford Explorer & Lincoln Aviator | small light As Needed Motorcraft® Yellow Concentrated Antifreeze/Coolant (All Markets Except Canada)
CVC-13-GeBay As Needed Motorcraft® Yellow Concentrated Antifreeze/Coolant (Canada Only)
VC-1 3.0L EcoBoost - Cold Start Ticking/Tapping Or Rattle Type Noise - 2020-2022 Ford Explorer & Lincoln Aviator | small light As Needed Motorcraft® Premium Cooling System Flush
YN-23 As Needed Motorcraft® A/C System Flushing Solvent

Quantity refers to the amount of the service part number required to repair the vehicle.

Unit of Issue refers to the number of individual pieces included in a service part number package.

Piece Quantity refers to the total number of individual pieces required to repair the vehicle.

As Needed indicates the amount of the part may vary and/or is not a whole number. Parts can be billed out as non-whole numbers, including less than 1.

 

Service Procedure

1. Replace all 4 VCT units. Refer to Workshop Manual (WSM), Section 303-01. Do not replace any additional VCT or engine timing related components not included in the Parts List.

(1). It is not necessary to remove the 2 left valve cover cam sensors.

(2). All the VCT solenoid and spark plug tube seals require inspection, but not all require replacement.

 


6 Affected Products

Vehicles

MAKE MODEL YEAR
FORD EXPLORER 2020-2022
LINCOLN AVIATOR 2020-2022

 


1 Associated Document

Manufacturer Communications

22-2377
17 October 2022

https://www.nhtsa.gov/recalls?nhtsaId=10225445

MC-10225445-0001.pdf 97.804KB

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