22S41 – Secondary On-Board Diagnostic Control Module (SOBDMC) and Battery Energy Control Module (BECM) Software Update – 2021-2022 Ford Mustang Mach-E

June 10, 2022 NHTSA CAMPAIGN NUMBER: 22V412000

High Voltage Battery Contactor May Overheat

An overheated high voltage battery contactor may cause the vehicle to lose drive power, increasing the risk of a crash.

 

NHTSA Campaign Number: 22V412

Manufacturer FordeBay logo Motor Company

Components ELECTRICAL SYSTEM

Potential Number of Units Affected 48,924

 

Summary

FordeBay logo Motor Company (FordeBay logo) is recalling certain 2021-2022 MustangeBay logo Mach-E vehicles. The high voltage battery main contactors may overheat.

 

Remedy

Dealers will update the on-board software, free of charge. Owner notification letters were mailed on July 8, 2022. Owners may contact FordeBay logo customer service at 1-866-436-7332. FordeBay logo’s number for this recall is 22S41.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Vehicle has a Recall

 


October 7, 2022

NEW VEHICLE DEMONSTRATION / DELIVERY HOLD –
Safety Recall 22S41 – Supplement #1
Certain 2021-2022 Model Year MustangeBay logo Mach-E Vehicles
Secondary On-Board Diagnostic Control Module C (SOBDMC) and Battery Energy
Control Module (BECM) Software Update

 

REASON FOR THIS SUPPLEMENT

  • Technical Instructions Update: Note and steps added to direct dealers to resolve any Diagnostic Trouble Codes (DTCs) applicable to the SOBDMC or BECM prior to starting the software programming directed in 22S41.

 

AFFECTED VEHICLES

Vehicle Model Year Assembly Plant Build Dates
MustangeBay logo Mach-E2021-2022CuautitlanMay 27, 2020 through May 24, 2022

 

REASON FOR THIS SAFETY RECALL

In the affected vehicles, the high voltage battery main contactors may overheat, which can result in a contactor that remains open or a contactor that welds closed. Should the contactors weld closed while driving, a powertrain malfunction warning light will be illuminated on the next key cycle, along with a possible no start condition.

If the contactors open while driving, a powertrain malfunction warning light will be illuminated, the vehicle will display “Stop Safely Now” in the instrument panel cluster, and the vehicle will experience an immediate loss of motive power. The vehicle will coast to a stop, and all 12V systems including power brakes and steering will remain functional.

 

SERVICE ACTION

Before demonstrating or delivering any new in-stock vehicles involved in this recall, dealers are to reprogram the Powertrain Control Module (PCM), BECM and SOBDMC using the FordeBay logo Diagnostic and Repair System (FDRS).  An Over The Air (OTA) update will also be deployed – see OTA section. These modules are coordinated with the PCM, BECM and SOBDMC and may also update: Antilock Braking System (ABS), Secondary On-Board Diagnostic Control Module (SOBDM) and Secondary On-Board Diagnostic Control Module B (SOBDMB).

This service must be performed on all affected vehicles at no charge to the vehicle owner.

NOTES:

  • Prior to starting Recall 22S41, verify there are not any DTCs present in the SOBDMC or BECM. If DTCs are present, please follow any applicable TSB/SSM information and workshop manual direction to resolve the DTC issue BEFORE completing Recall 22S41.
  • An Over The Air (OTA) update will also be deployed at a later date – see OTA section.
  • Integrated Diagnostic Software (IDS) cannot be used for programming on MustangeBay logo Mach-E vehicles.
  • Some vehicles in this recall may also have 22B08 open. Check OASIS to confirm it is not open. Refer to 22B08 documents for vehicle eligibility and repair instructions.

 

OWNER NOTIFICATION AND MAILING SCHEDULE

Owner letters are expected to be mailed the week of July 5, 2022. Owners will be given the option of installing the software update themselves, or they can have their dealer perform the service for them.

PLEASE NOTE:

Federal law requires dealers to complete this recall service before a new vehicle is delivered to the buyer or lessee. Violation of this requirement by a dealer could result in a civil penalty of up to $21,000 per vehicle. Correct all vehicles in your new vehicle inventory before delivery. 

 

OTA: FORDeBay logo POWER-UP DISTRIBUTED OVER THE AIR:

  • In addition to your dealer being able to update vehicles now using FDRS, FordeBay logo Power-Up software deployment will occur in several phases, scheduled to begin mid-July and continue through mid-August.
  • Before scheduling service for an OTA capable vehicle, please verify through PTS that the FSA is still open (Oasis) and has not already received the FordeBay logo Power-Up update.

 

    1. Verify Safety Recall 22S41 is still open by viewing the “Outstanding Field Service Actions” on the Oasis results page on PTS. (Note: If the OTA update was recently downloaded onto the vehicle the FSA may still show as open).
    2. If Safety Recall 22S41 is still open in the Outstanding Field Service Actions section, proceed to the tab titled “Connected Vehicle”. In the “Over The Air Update 60 Day History”, you can determine if an OTA update occurred on the affected module by viewing the “Completion Status”, which should show “Campaign Successful”. The “Release Notes” will also indicate that the campaign was successfully downloaded onto the vehicle. (Note: Safety Recall 22S41 may still show as open in the Outstanding Field Service Actions section of PTS even though the OTA update was successfully downloaded onto the vehicle. This FSA will eventually be removed from the Outstanding Field Service Actions screen of PTS).

Note: Some vehicles affected by this recall were also subject to 22B08. Until 22B08 is completed, the vehicle is not able to receive software updates and/or other enhancements from the FordeBay logo Power-Up system using Wi-Fi or through the vehicle’s modem.

 

SOLD VEHICLES

  • FordeBay logo has not issued instructions to stop selling/delivering or driving used vehicles under this safety recall. Owners should contact their dealer for an appointment to have their vehicles remedied as soon as practicable. Owners can continue to safely drive their vehicles.
  • Immediately contact any of your affected customers whose vehicles are not on your VIN list but are identified in OASIS. Give the customer a copy of the Owner Notification Letter (when available) and schedule a service date.
  • Correct other affected vehicles identified in OASIS which are brought to your dealership.
  • Dealers are to prioritize repairs of customer vehicles over repairs of new and used vehicle inventory.

 

STOCK VEHICLES

  • Correct all affected units in your new vehicle inventory before delivery.
  • Use OASIS to identify any affected vehicles in your used vehicle inventory.

 

DEALER-OPERATED RENTAL VEHICLES

The Fixing America’s Surface Transportation (FAST) Act law effective June 2016 prohibits a rental company from selling, renting or leasing vehicles subject to a safety or compliance recall. Please consult your legal counsel for legal advice.

 

TITLE BRANDED / SALVAGED VEHICLES

Affected title branded and salvaged vehicles are eligible for this recall.

 

OWNER REFUNDS

  • This safety recall must still be performed, even if the owner has paid for a previous repair. Claiming a refund will not close the recall on the vehicle.
  • FordeBay logo Motor Company is offering a refund for owner-paid repairs covered by this recall if the repair was performed prior to the date indicated in the reimbursement plan, which is posted with this bulletin. Owners are directed to seek reimbursement through authorized dealers or, at their option, directly through FordeBay logo Motor Company at P.O. Box 6251, Dearborn, MI 48121-6251.
  • Dealers are also pre-approved to refund owner-paid emergency repairs that were performed away from an authorized servicing dealer after the end date specified in the reimbursement plan. Non-covered repairs, or those judged by FordeBay logo to be excessive, will not be reimbursed.
  • Refunds will only be provided for the cost associated with repairs associated with the high voltage battery main contactors.

 

RENTAL VEHICLES 

Rental vehicles are not approved for this program.

 

ADDITIONAL REPAIR (LABOR TIME AND/OR PARTS)

Additional repairs identified as necessary to complete the FSA should be managed as follows:

  • For related damage and access time requirements, refer to the Warranty and Policy Manual / Section 6 – FordeBay logo & LincolneBay logo Program Policies / General Information & Special Circumstances for FSA’s / Related Damage.
  • For vehicles within new vehicle bumper-to-bumper warranty coverage, no SSSC approval is required, although related damage must be on a separate repair line with the “Related Damage” radio button checked.
    • FordeBay logo vehicles – 3 years or 36,000 miles
  • For vehicles outside new vehicle bumper-to-bumper warranty coverage, submit an Approval Request to the SSSC Web Contact Site prior to completing the repair.

 

PARTS REQUIREMENTS / ORDERING INFORMATION

Parts are not required to complete this repair.

 


CERTAIN 2021-2022 MODEL YEAR MACH-E VEHICLES — SECONDARY ON-BOARD DIAGNOSTIC CONTROL MODULE C (SOBDMC) AND BATTERY ENERGY CONTROL MODULE (BECM) SOFTWARE UPDATE

 

SERVICE PROCEDURE

NOTE: Prior to starting Recall 22S41, verify that no Diagnostic Trouble Codes (DTC) are present in the Secondary On-Board Diagnostic Control Module (SOBDMC) or Battery Energy Control Module (BECM). If DTC’s are present, please follow any applicable TSB/SSM information and Work Shop Manual (WSM) direction to resolve the DTC issue BEFORE completing Recall 22S41.

1. Connect a battery charger to the 12V battery.

NOTE:  Verify that the negative cable of the charger is installed on a chassis or engine ground, and not the 12 volt battery negative terminal to prevent the battery saver mode from activating on the vehicle.

NOTE:  If the diagnostic software does not load or if the vehicle cannot be identified properly, make sure there is a good internet connection and the Vehicle Communication Module (VCM) is properly connected to the Data Link Connector (DLC.)

2. Log into FordeBay logo Diagnostic and Repair System (FDRS).

NOTE: Vehicle information is automatically retrieved by the diagnostic software and a Network Test is run. Vehicle identification data appears on the screen when this is complete.

3. Click ‘Read VIN from Vehicle’ or manually enter the VIN.

4. Check for DTCs. Verify that no DTCs are present in the SOBDMC or BECM. Are related DTC’s present?

Yes – Please follow any applicable TSB/SSM information and WSM direction to resolve the DTC issue BEFORE completing Recall 22S41.

No – Continue to Step 5.

NOTE:  Available modules are shown on the LH side of the screen, and available procedures are listed on the RH side of the screen. Modules that are communicating are highlighted in green.

5. Select Toolbox tab.

6. From the list on the LH side of the screen, select the PCM.

7. From the list on the RH side of the screen, select PCMPowertrain Control Module (PCM) Software Update.

8. Click RUN.  Follow all on-screen instructions carefully.

NOTE:  The following modules will also be programmed during the PCM update:

NOTE:  The following modules may also be programmed during the PCM update:

  • Anti-Lock Brake System (ABS) Module
  • Secondary On-Board Diagnostic Control Module A (SOBDM)
  • Secondary On-Board Diagnostic Control Module B (SOBDMB)

 

9. Once PCM Update has completed, check the software tab to make sure that the above listed modules do not have any available software updates.

10. From the list on the RH side of the screen, select Self-Test and click RUN.

11. Click the Run Selected Tests button in the lower right.

12. Click the Clear & Retest button at the top of the screen to clear DTC’s in all modules.

13. Disconnect the battery charger from the 12V battery once the programming has completed.

NOTE: If applicable, advise the customer that this vehicle is equipped with an adaptive transmission shift strategy which allows the vehicle’s computer to learn the transmission’s unique parameters and improve shift quality. When the adaptive strategy is reset, the computer will begin a re-learning   process. This re-learning process may result in firmer than normal upshifts and downshifts for several days.

 

Important Information for Module Programming

NOTE: When programming a module, use the following basic checks to ensure programming completes without errors.

  • Make sure the 12V battery is fully charged before carrying out the programming steps and connect FDRS/scan tool to a power source.

NOTE: A good internet connection is necessary to identify the vehicle and to load the diagnostic software.

  • Inspect Vehicle Communication Module II/III (VCM IIeBay logo/III)/Vehicle Communication and Measurement Module  (VCMM) and cables for any damage. Make sure scan tool connections are not interrupted   during  programming.
  • A hardwired connection is strongly recommended.
  • Turn off all unnecessary accessories (radio, heated/cooled seats, headlamps, interior lamps, HVAC system, etc.) and close doors.
  • Disconnect/depower any aftermarket accessories (remote start, alarm, power inverter, CB radio, etc.).
  • Follow all scan tool on-screen instructions carefully.
  • Disable FDRS/scan tool sleep mode, screensaver, hibernation modes.
  • Create all sessions key on engine off (KOEO). Starting the vehicle before creating a session will cause errors within the programming inhale process.

 

Recovering a module when programming has resulted in a blank module

a. Disconnect the VCM IIeBay logo/III or VCMM from the data link connector (DLC) and your PC.

b. After ten seconds, reconnect the VCM IIeBay logo/III or VCMM to the DLC and the PC. Launch FDRS. The VCM IIeBay logo/III or VCMM icon should turn green in the bottom right corner of the screen. If it does not, troubleshoot the FDRS to VCM connection.

c. If you are using the same FDRS as the initial programming attempt, select the appropriate VIN from the Vehicle Identification menu. If you are using a different FDRS, select “Read VIN from Vehicle” and proceed through the Network Test.

d. In the Toolbox menu, navigate to the failed module and Download/Run Programmable Module Installation (PMI). Follow the on-screen prompts. When asked if the original module is installed, select “No” and continue through the installation application.

e. Once programming has completed, a screen may list additional steps required to complete the programming process. Make sure all applicable steps are followed in order.

IMPORTANT NOTE: Federal law prohibits selling motor vehicle parts or components that are under safety, compliance, or emissions recall. Unless a part is requested to be returned to FordeBay logo, all parts replaced under this FSA must be scrapped in accordance with all applicable local, state and federal environmental protection and hazardous material regulations. Refer to the Parts Retention, Return, & Scrapping section of the FSA dealer bulletin for further information.

 


Ford Power-Up Software Updates

How to turn on Automatic Updates and Set a Recurring Schedule

FordeBay logo Power-Up software updates are downloaded and installed over-the-air using an external Wi-Fi or FordPass™ Connect (vehicle modem). Most software updates will happen seamlessly in the background, as long as both of the following have been done on your vehicle:

  1. Automatic Updates is turned ON.
  2. A Recurring Schedule has been set.

We recommend scheduling updates for overnight or at a time that you will not need to enter or use the vehicle. See your Owner’s Manual for more information on how to navigate your entertainment display.

 

To set a recurring schedule:

  1. Tap Settings on your vehicle’s SYNC screen.
  2. Choose System (or Software) Updates.
  3. Press Schedule Updates (or Recurring Update Schedule).
  4. Choose Schedule.
  5. Choose your preferred days and times.
  6. Press Save.

 

To confirm Automatic Updates is turned ON:

  1. Tap Settings on your vehicle’s SYNC screen.
  2. Choose System (or Software) Updates.
  3. Confirm Automatic Updates is toggled to ON.

Prior to software download and installation, you will receive a reminder in your vehicle (24 hours prior) and in your FordPass App. You can reschedule up to 2 mins before the update begins.

Important Notes

  • FordeBay logo Power-Up software updates are not deployed to all vehicles at the same time.
  • If you choose to turn Automatic Updates OFF, you will be required to consent prior to each update.
  • Once the update is available/successfully installed on your vehicle, click Update Details to view the latest release notes which will specify if this recall is/was included in the release.
  • Refer to com/support for further information on software updates.

NOTE: In your vehicle’s entertainment screen click on Update Details to view details on this update and confirm if this recall is available or successfully installed on your vehicle. You will also get an Update Successful alert in the message center of your FordPass App.

If you are unsure if you have received the software update for this recall or have any questions regarding software updates, please call our specially trained Software Update Customer Relationship Center at:1-833389-0848.

 


Chronology :

On April 12, 2022, an issue pertaining to high voltage battery main contactor overheating was brought to FordeBay logo’s Critical Concern Review Group for review.

In April and May of 2022, FordeBay logo investigated warranty claims to quantify performance differences between vehicle variants. FordeBay logo conducted a read-across of other vehicle lines utilizing high voltage battery contactors.

Between July 13, 2021 and May 31, 2022, there have been 286 warranty claims in North America related to an open or welded contactor. FordeBay logo is aware of one VOQ alleging a no-start and listing DTCs related to this concern.

On June 3, 2022, FordeBay logo’s Field Review Committee reviewed the concern and approved a field action.

FordeBay logo is not aware of any reports of accident or injury related to this condition.

 


2 Affected Products

Vehicle

MAKEMODELYEAR
FORDeBay logoMUSTANGeBay logo MACH E2021-2022

 


14 Associated Documents

Defect Notice 573 Report

RCLRPT-22V412-2331.PDF 222.185KB

 


Recall Acknowledgement

RCAK-22V412-1954.pdf 645.446KB

 


Manufacturer Notices(to Dealers,etc) – Advance Notice re NEW VEHICLE DEMONSTRATION / DELIVERY HOLD – Advance Notice – Safety Recall 22S41 Certain 2021-2022 Model Year MustangeBay logo Mach-E Vehicles Secondary On-Board Diagnostic Control Module (SOBDMC) and Battery Energy Control Module (BECM) Software Update

RCMN-22V412-3712.pdf 144.099KB

 


Recall 573 Report

RCLRPT-22V412-9582.PDF 222.182KB

 


Manufacturer Notices(to Dealers,etc) – NEW VEHICLE DEMONSTRATION / DELIVERY HOLD – Safety Recall 22S41 Certain 2021-2022 Model Year MustangeBay logo Mach-E Vehicles Secondary On-Board Diagnostic Control Module C (SOBDMC) and Battery Energy Control Module (BECM) Software Update

RCMN-22V412-9098.pdf 345.852KB

 


Miscellaneous Document – OTA Messaging

RMISC-22V412-4950.pdf 2095.919KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-22V412-0657.pdf 59.641KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-22V412-6419.pdf 68.948KB

 


Recall 573 Report – 6/21/22

RCLRPT-22V412-9551.PDF 222.182KB

 


Manufacturer Notices(to Dealers,etc) – Dealer Bulletin re NEW VEHICLE DEMONSTRATION / DELIVERY HOLD – Safety Recall 22S41 – Supplement #1 Certain 2021-2022 Model Year MustangeBay logo Mach-E Vehicles Secondary On-Board Diagnostic Control Module C (SOBDMC) and Battery Energy Control Module (BECM) Software Update

RCMN-22V412-1169.pdf 260.008KB

 


Recall Quarterly Report #1, 2022-3

RCLQRT-22V412-3607.PDF 211.142KB

 


ISSUED Renotification Notice

RCRN-22V412-0856.pdf 585.371KB

 


Recall Quarterly Report #2, 2022-4

RCLQRT-22V412-3815.PDF 211.245KB

 


Recall Quarterly Report #3, 2023-1

RCLQRT-22V412-7306.PDF 211.333KB

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V412&docType=RCL

 


 

Reprogramming

Service Information & Reprogramming

 

Module Reprogramming

Diagnostic Software Interface Device Complete Vehicle Diagnostics Module Programming
1996-2017
Model Year
2018-Present
Model Year
1996-2017
Model Year
2018-Present
Model Year
IDS/FDRS VCM, VCM IIeBay logo, VCMM X X X X
FJDS/FDRS Compatible J2534 Devices
(Including VCM IIeBay logo and VCMM)
  X X X

Detailed system requirements, installation, and support information for each product is located under the diagnostics tool support tab for each product.

 

Integrated Diagnostic Software (IDS) / FordeBay logo Diagnosis & Repair System (FDRS)

For use with VCM I, VCM IIeBay logo, VMM and VCMM hardware devices only. The complete factory FordeBay logo Motor Company vehicle diagnostic tool that provides complete dealership level vehicle diagnostic coverage for all 1996 to present FordeBay logo, LincolneBay logo and MercuryeBay logo vehicles. The IDS software includes time based access to the IDS software, software updates and calibration files.

 

FordeBay logo J2534 Diagnostic Software (FJDS) / FordeBay logo Diagnosis & Repair System (FDRS)

For use with compatible J2534 hardware devices. FJDS software provides Ford Module Programming functionality that covers 1996 to present FordeBay logo, LincolneBay logo and MercuryeBay logo module reprogramming functions, plus complete dealership level vehicle diagnostic software for all 2018 to present FordeBay logo and LincolneBay logo vehicles. The FJDS software license includes time based access to the FJDS software, software updates and calibration files.


Latest Calibration Information

Module Build Data (As-Built)

Use VIN to obtain As-Built data

www.motorcraftservice.com

 


 

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  • Made for GM, FordeBay logo & Chrysler Dealer-Level Access - Gain OEM-level diagnostics, ECU programming, coding, and bidirectional control with official OE software. Perform system resets and module customization across The Big 3 from one compact OBD2 to USB GM, Chrysler, and Forscan tool. *Does not support ECU diagnostics and programming for GM vehicles using DoIP protocol. Please verify compatibility before purchase
  • Supports 8+ OE Software Platforms with One Tool - Work seamlessly across Forscan, FJDS, FDRS, Tech2Win, SPS 2, Techline, GDS2, and Witech 2.0. This J2534 pass-thru device lets you switch between platforms in seconds, streamlining workflow and reducing hardware costs. *No OE Software Provided, OE diagnostic software require separate subscriptions
  • Reliable Forscan Adapter for Ford Diagnostics - The RLink X3 is a pro-grade Forscan OBD2 adapter, providing a stable connection for Ford, LincolneBay logo, Mazda, and other Forscan software vehicles. Ideal for programming, module coding, and advanced vehicle configuration
  • Broad Coverage for 2006 to 2025 GM, Ford & Chrysler Vehicles - Equipped with J2534 and CAN-FD protocols, this OBD2 connector supports model-year 2006 and newer vehicles. Handle the latest CAN-FD control systems with full compatibility across GM, Ford, and Chrysler platforms
Bestseller No. 6
Opus IVS CarDAQ-Plus 3 All Makes J2534 Reprogramming Tool
  • ALL OF THE J2534 PROTOCOLS - This single unit has all of the protocols you need for your OEM J2534 reprogramming and diagnostics including the latest in DoIP and CanFD
  • J2534 TECHNICAL SUPPORT - FREE for the life of the tool. Staffed by technicians who understand vehicle repair and J2534 Pass‑thru
  • TOOLBOX WITH OEM APPLICATION DESCRIPTIONS - educational video tutorials and real-time news – Giving you the confidence and up-to-date knowledge to get the job done
  • J2534 v05.00 API - The newest version of J2534 to give you the latest in pass-thru technology
  • FUTURE PROOF WITH 4 CAN CHANNELS - Going beyond the 3 required by select Chrysler/FCA models, CarDAQ-Plus 3 also provides a 4th to meet the needs of future OEM applications

Last update on 2026-05-30 / Affiliate links / Images from Amazon Product Advertising API


 

 


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