Slow Fuel Fill And/Or Spit Back Condition During Refueling – 2020-2022 Ford & Lincoln

NHTSA ID Number: 10228761

Manufacturer Communication Number: TSB 22-2433

Summary

This article supersedes TSB 22-2176 to increase the labor operation allowance and update the part list. Some 2020-2022 Escape/Corsair vehicles built on or before 3-Jan-2022, 2020-2022 Explorer vehicles built on or before 14-Feb-2022, 2020-2022 Aviator vehicles built on or before 07-Feb-2022 and 2021-2022 Bronco Sport vehicles built on or before 3-Dec-2021 may exhibit a slow fuel fill and/or spit back condition during refueling. This may be due to the design of the fuel tank filler pipe. To correct the condition, follow the Service Procedure to replace the fuel tank filler pipe.

 


This bulletin supersedes 22-2176.

Model:

FordeBay logo

2021-2022 Bronco Sport

Built on or before 03-Dec-2021
2020-2022 Escape
Built on or before 03-Jan-2022
2020-2022 Explorer
Built on or before 14-Feb-2022
LincolneBay logo

2020-2022 Aviator

Built on or before 7-Feb-2022
2020-2022 Corsair
Built on or before 03-Jan-2022

 

Summary

This article supersedes TSB 22-2176 to increase the labor operation allowance and update the part list.

Issue: Some 2020-2022 Escape/Corsair vehicles built on or before 3-Jan-2022, 2020-2022 Explorer vehicles built on or before 14-Feb-2022, 2020-2022 Aviator vehicles built on or before 07-Feb-2022 and 2021-2022 Bronco Sport vehicles built on or before 3-Dec-2021 may exhibit a slow fuel fill and/or spit back condition during refueling. This may be due to the design of the fuel tank filler pipe. To correct the condition, follow the Service Procedure to replace the fuel tank filler pipe.

Action: Follow the Service Procedure to correct the condition on vehicles that meet all of the following criteria:

  • One of the following vehicle lines
    • 2020-2022 Escape/Corsair built on or before 03-Jan-2022
    • 2020-2022 Explorer built on or before 14-Feb-2022
    • 2020-2022 Aviator built on or before 7-Feb-2022
    • 2021-2022 Bronco Sport built on or before 03-Dec-2021
  • Exhibits a slow fuel fill or spit back during refueling

 

Parts

Service Part NumberQuantityDescriptionUnit of IssuePiece QuantityNote
LX6Z-9034-JE1Fuel Tank Filler Pipe (Bronco Sport/Escape/Corsair 1.5L,2.0L,2.3L)11
LX6Z-9034-JD1Fuel Tank Filler Pipe (Escape/Corsair 2.5L Hybrid PHEV)11
LX6Z-9034-JC1Fuel Tank Filler Pipe (Escape 2.5L Hybrid FHEV)11
L1MZ-9034-AJ1Fuel Tank Filler Pipe(Explorer 2.3L, 3.0L, 3.3LDuratec)11
L1MZ-9034-Y1Fuel Tank Filler Pipe (Explorer 3.3L Hybrid)11
L1MZ-9034-X1Fuel Tank Filler Pipe (Aviator 3.0L EcoBoost)11
L1MZ-9034-AC1Fuel Tank Filler Pipe (Aviator 3.0L Hybrid)11
W712356-S4421Filler Pipe Bolts (All Explorer/Aviator)42
W700228-S4501Filler Pipe Bolts (All Explorer/Aviator)21
W719430-S4391Anchor Plate Bolts (All Explorer/Aviator)44
LB5Z-7827936-A1Housing Capless Fuel Filler Without Lock (Explorer-Non Hybrid)11
LB5Z-7827936-B1Housing Capless Fuel Filler (Explorer Hybrid)11
LB5Z-7827936-C1Housing Capless Fuel Filler With Lock (Explorer Non-Hybrid)11
LC5Z-7827936-A1Housing Capless Fuel Filler Without Lock (Aviator 3.0L EcoBoost)11
LC5Z-7827936-B1Housing Capless Fuel Filler (Aviator Hybrid)11
W717822-S439eBay logo1Rear Driveshaft Bearing Bracket Bolts (All Explorer/Aviator)42
W719511-S439eBay logo1Flex Coupling To Transfer Case Bolts (All Explorer/Aviator)43Remove and discard 3 bolts of the flex coupling to remove the rear driveshaft
L1MZ-3B498-D1Rear Axle Pinion Stem Circlip (2020-2022 Explorer 2.3L LHD 4WD, 3.3L LHD 4WD)11
L1MZ-3B498-E1Rear Axle Pinion Stem Circlip (2020-2022 Explorer 2.3L LHD RWD, 3.0L EcoBoost, 3.3L Hybrid, 3.3L LHD 4WD Police Version)11
L1MZ-3B498-F1Rear Axle Pinion Stem Circlip (2020-2022 Aviator)11
W720034-S4401Rear Shock Absorber Lower Nut (All Explorer/Aviator)42
W711270-S4393Rear Subframe Assembly Forward Bracket Bolts (All Explorer/Aviator)410
W713714-S4391Rear Subframe Assembly Forward Bracket Bolts (All Explorer/Aviator)42
W720782-S4391Rear Subframe Assembly Bracket Bolts (All Explorer/Aviator)42
XL-2
Genuine Ford Accessories (XL-2) High Temperature Nickel Anti-Seize Lubricant - 8 oz.
  • High Quality Auto Part
  • Prevents seizing and galling of metal parts
  • Guards against rust and corrosion caused by chemicals and weathering
  • For use when replacing oxygen sensors
  • Use according to owner guide recommendations

Last update on 2026-06-10 / Affiliate links / Images from Amazon Product Advertising API


 

As NeededMotorcraft® High Temperature Nickel Anti-Seize Lubricant
ZC-37-A
Genuine Ford Fluid ZC-37-A Wheel and Tire Cleaner - 16 oz.
  • The only tested and approved product for cleaning wheels on FordeBay logo Motor Company vehicles
  • Effectively removes brake dust
  • Spray-on, hose-off formula
  • May require some agitation with sponge for heavier deposits
  • Combination product safely cleans tires, including white-letters and white-walls

Last update on 2026-06-09 / Affiliate links / Images from Amazon Product Advertising API


 

As NeededMotorcraft® Wheel and Tire Cleaner
XG-1-E1

No products found.

As NeededMotorcraft® Premium Long-Life Grease
PM-4-A

Last update on 2026-06-10 / Affiliate links / Images from Amazon Product Advertising API


 

As NeededMotorcraft® Metal Brake Parts Cleaner (Compliant With Low Volatile Organic Compound Requirements As Required In Some USA States)
PM-4-B
Motorcraft #PM4B Brake Cleaner (PM4B)
  • Genuine Motorcraft part that fits your specific vehicle
  • Brake Cleaner
  • Part Number: PM4B
  • Manufactured to meet specifications for fit, form, and function

Last update on 2026-06-12 / Affiliate links / Images from Amazon Product Advertising API


 

As NeededMotorcraft® Metal Brake Parts Cleaner (Not Compliant With Volatile Organic Compound Requirements)

 

Parts

Parts To Inspect And Replace Only If Necessary

Service Part NumberQuantityDescriptionNote
L1MZ-4782-AeBay logoIf NeededDriveshaft Flexible Coupling (All Explorer/Aviator)
L1MZ-4650-AIf NeededDriveshaft Alignment Bushing (All Explorer/Aviator)
W719511-S439eBay logoIf NeededFlex Coupling To Transfer Case Bolts (All Explorer/Aviator)If the flex coupling has damage, remove the 3 additional bolts
VC-13-G
Ford Genuine Fluid VC-13-G Yellow Concentrated Antifreeze/Coolant - 1 Gallon
  • Yellow-colored, longer-life, ethylene glycol-based antifreeze/coolant for use in gasoline and diesel engines
  • Provides year-round antifreeze, anti-boil and corrosion protection
  • 50/50 mixture of coolant and distilled water provides freeze protection down to -34°F (-37°C) and boiling protection up to 265°F (129°C)
  • Do not mix different colors or types of coolant in your vehicle
  • Contains a bittering agent

Last update on 2026-06-18 / Affiliate links / Images from Amazon Product Advertising API


 

If NeededMotorcraft® Yellow Concentrated Antifreeze/Coolant (All Markets Except Canada)
CVC-13-GeBay logoIf NeededMotorcraft® Yellow Concentrated Antifreeze/Coolant (Canada Only)

Quantity refers to the amount of the service part number required to repair the vehicle.

Unit of Issue refers to the number of individual pieces included in a service part number package.

Piece Quantity refers to the total number of individual pieces required to repair the vehicle.

As Needed indicates the amount of the part may vary and/or is not a whole number. Parts can be billed out as non-whole numbers, including less than 1.

If Needed indicates the part is not mandatory.

 

Service Procedure

1. Replace the fuel tank filler pipe. Refer to the Workshop Manual (WSM), Section 310-01 > Fuel Tank and Lines.

 


14 Affected Products

Vehicles

MAKEMODELYEAR
FORDeBay logoBRONCO SPORT2021-2022
FORDeBay logoESCAPE2020-2022
FORDeBay logoEXPLORER2020-2022
LINCOLNeBay logoAVIATOR2020-2022
LINCOLNeBay logoCORSAIR2020-2022

 


1 Associated Document

Manufacturer Communications

22-2433
15 December 2022

https://www.nhtsa.gov/recalls?nhtsaId=10228761

MC-10228761-0001.pdf 186KB

 


NHTSA ID Number: 10214753

Manufacturer Communication Number: TSB 22-2176

Summary

Some 2020-2022 Escape/Corsair vehicles built on or before 3-Jan-2022, 2020-2022 Explorer vehicles built on or before 14-Feb-2022, 2020-2022 Aviator vehicles built on or before 07-Feb-2022 and 2021-2022 Bronco Sport vehicles built on or before 3-Dec-2021 may exhibit a slow fuel fill and/or spit back condition during refueling. This may be due to the design of the fuel tank filler pipe. To correct the condition, follow the Service Procedure to replace the fuel tank filler pipe.

 

1 Associated Document

Manufacturer Communications

22-2176
20 June 2022

https://www.nhtsa.gov/recalls?nhtsaId=10214753

MC-10214753-0001.pdf 66.567KB

 


NHTSA ID Number: 10202698

Manufacturer Communication Number: TSB 21-2254

Summary

Some 2020-2021 Escape/Corsair vehicles built on or before 30-Mar-2021 and Explorer/Aviator vehicles built on or before 09-Apr-2021 may exhibit a slow fuel fill and/or spit back condition during refueling. This may be due to the design of the fuel tank filler pipe. To correct the condition, follow the Service Procedure to replace the fuel tank filler pipe.

 

1 Associated Document

Manufacturer Communications

21-2254
18 October 2021

https://www.nhtsa.gov/recalls?nhtsaId=10202698

MC-10202698-0001.pdf 66.091KB

 


 

Bestseller No. 1
CRC GDI IVD Intake Valve & Turbo Cleaner
  • Proven to clean intake valves on GDI engines and turbo systems
  • Easily installed through the air intake system
  • Highest concentration PEA (Polyether Amine) detergency available
  • Proven to remove up to 46% of GDI Intake Valve deposits in 1 hour
  • 150X more concentrated than fuel additives
Bestseller No. 2
CRC GDI IVD Intake Valve & Turbo Cleaner Bundle 05110 11 Oz Mass Air Flow Sensor Cleaner
  • Proven to clean intake valves on GDI engines and turbo systems with advanced Cozol technology
  • Increases horsepower and improves air/fuel ratio and MPG by cleaning mass air flow sensors
  • Easily installed CRC cleaner through the air intake system to remove deposits
  • CRC GDI cleaner dissolves baked-on carbon deposits for smoother idle
  • Mass air flow sensor cleaner dries in seconds and is plastic safe
Bestseller No. 3
Gumout Professional Formula Bundle: 11 oz Mass Air Flow Sensor Cleaner + 11 oz Foaming Intake Valve & Turbo Cleaner
SaleBestseller No. 4
Berryman 2611 Intake Valve & Combustion Chamber Cleaner – Engine Cleaner Spray with SMA Shop Towel | PEA Induction Carbon Cleaner for GDI, PFI & TBI Fuel Injected Gas Engines
  • BERRYMAN 2611 CLEANER – Receive one (1), 16 oz can of Berryman Intake Valve & Combustion Chamber Cleaner with Application Hose Kit (MPN 2611). Professional engine carbon cleaner spray formulated to remove carbon buildup from intake valves and combustion chambers in gasoline engines.
  • DIRECT INDUCTION CLEANING TREATMENT – This intake valve cleaner spray is applied through the intake system while the engine is running, allowing the cleaner to reach intake valves and combustion chambers directly. Designed for use in fuel injected gasoline engines including PFI, TBI and modern GDI engines.
  • POWERFUL PEA CARBON CLEANING – Contains polyetheramine (PEA), a professional engine cleaning agent used to break down stubborn carbon deposits. Helps remove buildup from intake valves, combustion chambers and internal engine components to restore airflow and combustion efficiency.
  • RESTORE ENGINE PERFORMANCE & DRIVABILITY – Dissolves heavy carbon buildup that can reduce efficiency and cause rough idle, hesitation and reduced power. Helps restore original octane requirements and improve throttle response, acceleration and overall engine performance. Safe for catalytic converters and oxygen sensors.
  • UNIVERSAL APPLICATION ACCESSORIES – Includes application hoses and adapters designed for induction cleaning treatments across a wide range of gasoline engines. Bundle also includes one (1), SMA ProQor reusable shop towel for wiping spills and keeping your workspace clean during engine maintenance.
Bestseller No. 5
CRC 05319 GDI IVD Intake Valve and Turbo Cleaner – 11 oz, Pack of 12
  • Removes Carbon Buildup Fast: Breaks down stubborn, baked‑on carbon deposits on intake valves and turbo components, restoring airflow and improving engine performance.
  • Boosts Power & Efficiency: Regular use increases power and torque, improves MPG, and reduces rough idle, hesitation, and hard starts.
  • Proven High‑Strength Formula: Delivers concentrated cleaning agents directly to intake valves—up to 150× stronger than premium fuel additives—and removes up to 46% of deposits within the first hour.
  • No Engine Teardown Required: Safe for GDI and PFI engines; simply spray through the air intake system for professional‑grade cleaning without disassembly.
  • Reduces Emissions & Improves Drivability: Helps restore proper combustion, reduce harmful emissions, and smooth out idle and acceleration for a cleaner‑running engine.

Last update on 2026-06-10 / Affiliate links / Images from Amazon Product Advertising API


 

 


This product presentation was made with AAWP plugin.

Leave a Comment

Share to...