Safety Recall 20S72 – Front Right-Hand Side Engine Mount Fastener Replacement – 2020-2021 Ford Explorer & Lincoln Aviator

December 17, 2020 NHTSA CAMPAIGN NUMBER: 20V788000

Motor Mount Fasteners May Loosen Over Time

With a loose motor mount, motor vibration may cause the axle to disconnect from the engine and could result in loss of power, increasing the risk of a crash.

 

NHTSA Campaign Number: 20V788

Manufacturer FordeBay logo Motor Company

Components ENGINE

Potential Number of Units Affected 1,405

 

Summary

FordeBay logo Motor Company (FordeBay logo) is recalling certain 2020-2021 Explorer and LincolneBay logo Aviator vehicles. The right hand motor mount fasteners may have been incorrectly tightened, and may loosen over time.

 

Remedy

FordeBay logo will notify owners, and dealers will remove and replace the right hand motor mount fasteners, free of charge. The recall began February 3, 2021. Owners may contact FordeBay logo customer service at 1-866-436-7332. Ford’s number for this recall is 20S72.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 

Check if your Vehicle has a Recall

 


VEHICLES

VehicleModel YearAssembly PlantBuild Dates
Aviator2020-2021ChicagoJuly 28, 2020 through July 30, 2020
Explorer2020-2021ChicagoJuly 28, 2020 through July 30, 2020

 

REASON FOR THIS SAFETY RECALL

In some of the affected vehicles, the front RH (right-hand) engine mount bolts and nuts may be loose. A loose front differential/powertrain mount may cause noise and vibration leading to oil leak and engine damage. It could result in potential axle disconnect from the engine and loss of power.

 

SERVICE ACTION

Before demonstrating or delivering any new in-stock vehicles involved in this recall, dealers are to replace the front right-hand-side engine-mount fasteners. This service must be performed on all affected vehicles at no charge to the vehicle owner.

 

OWNER NOTIFICATION AND MAILING SCHEDULE

Owner letters are expected to be mailed the week of February 8, 2021. Dealers should repair any affected vehicles that arrive at their dealerships, whether or not the customer has received a letter.

 

PARTS

Part NumberDescriptionOrder QuantityClaim Quantity
L1MZ-4382-AAll Vehicles – Engine Mount Bolt (2 required)22
W719506S4403.0L Engines – 4×2 Only – Sway Bar Link Nuts (2 required, package of 4)12
L1MZ-4382-B3.0L Engines – 4×2 Only – Motor Mount Stud (2 required)22

 

2.3L Engines – All (4×2/4×4)

Part NumberDescriptionOrder QuantityClaim Quantity
W716300-S450BMount Retainer Nuts (1 required, package of 4)11

 

3.0L Engines – 4×2 Only 

Note:  There are only 17 VINs with this vehicle configuration, do not order these parts for dealer stock.

Part NumberDescriptionOrder QuantityClaim Quantity
1X4Z-9E936-AAeBay logoThrottle Body Gasket11
L1MZ-6L612-BeBay logoRH Catalytic Converter Gasket11
W712961-S439Steering Column Pinch Bolt (1 required, package of 2)11
W716300-S450BMount Retainer Nuts (2 required, package of 4)12
W716979-S439eBay logoRear Sub Frame Bolts (2 required, package of 4)12
W717521-S440Mount to Frame Nut (2 required, package of 1)22
W719413-S439eBay logoMiddle Sub Frame Bolts (2 required, package of 4)12
W719699-S442eBay logoRH Catalytic Converter Nuts (2 required, package of 1)22
W721083-S439eBay logoTransmission mounting bracket bolts (4 required, package of 4)11
VC-13DL-G
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Antifreeze ~ Half Gallon per vehicle to top off1As Required

 

3.0L Engines – 4×4 Only

Part NumberDescriptionOrder QuantityClaim Quantity
L1MZ-6L612-BeBay logoRH Catalytic Converter Gasket11
W716300-S450BMount Retainer Nuts (2 required, package of 4)12
W716979-S439eBay logoRear Sub Frame Bolts (2 required, package of 4)12
W719413-S439eBay logoMiddle Sub Frame Bolts (2 required, package of 4)12
W719699-S442eBay logoRH Catalytic Converter Nuts (2 required, package of 1)22

 

3.3L Engines – 4×4 Only

Part NumberDescriptionOrder QuantityClaim Quantity
W716300-S450BMount Retainer Nuts (2 required, package of 4)12
W716979-S439eBay logoRear Sub Frame Bolts (2 required, package of 4)12
W719699-S442eBay logoRH Catalytic Converter Nuts (2 required, package of 1)22

 


CERTAIN 2020-2021 MODEL YEAR EXPLORER AND LINCOLNeBay logo AVIATOR VEHICLES — FRONT RIGHT-HAND SIDE ENGINE MOUNT FASTENER REPLACEMENT

 

SERVICE PROCEDURE

a. 3.0L 4×2 – Page 1

b. 3.0L 4×4 – Page 2

c. 2.3L and 3.3L – Page 2

 

3.0L 4×2 Procedure

NOTE: You will replace 2 engine mount nuts, 2 engine mount bolts and 1 bolt under the mount (requires mount to be removed).

1. Remove the Right Hand (RH) engine mount. Please follow the Workshop Manual (WSM) procedures in Section 303-01.

2. Remove and discard the RH engine mount support bracket bolt. See Figure 1.

3. Install the new RH engine mount support bracket bolt. See Figure 1.

• Torque: Stage 1 – 66 lb.ft (90 Nm).
Stage 2 – 90°.

 

4. Install the RH engine mount. Please follow the WSM procedures in Section 303-01.

 

2.3L, 3.3L and 3.0L 4×4 Procedure

For All Vehicles

1. Remove the Right Hand (RH) tire. Please follow the Workshop Manual (WSM) procedures in Section 204-04.

2. Remove the RH steering shield retainers and the steering shield. See Figure 2.

3. Remove the wheel liner push pin. See Figure 3.

 

For 3.0L and 3.3L 4×4 Vehicles

4. Remove the RH catalytic converter. Please follow the WSM procedures in Section 309-00.

 

NOTE: Body and frame removed for clarity.

 

5. Replace each engine mount bolt and nut, one fastener at a time, with a new bolt or nut. Discard all 4 of the original fasteners. See Figure 4.

 

NOTE: Access the top front bolt through the wheel well.

 

NOTE: Access the lower rear bolt and lower front nut from underneath the vehicle.

 

NOTE: Access the top rear nut though the wheel well using an impact swivel socket and extension.

 

NOTE: Body and frame removed for clarity.

 

6. Torque the new bolts and nuts in the sequence show. See Figure 5.

• Torque: Stage 1 – 66 lb.ft (90 Nm).
Stage 2 – 90°.

 

NOTE: Access the top front bolt through the wheel well.

 

NOTE: Access the lower rear bolt and lower front nut from underneath the vehicle.

 

NOTE: Access the top rear nut though the wheel well using an impact swivel socket and extension.

 

For 2.3L Vehicles

NOTE: Body and frame removed for clarity.

 

7. Replace each engine mount bolt and nut, one fastener at a time, with a new bolt or nut. Discard all 3 of the original fasteners. See Figure 6.

 

NOTE: Access the top front bolt through the wheel well.

 

NOTE: Access the lower bolt from underneath the vehicle.

 

NOTE: Access the top rear nut though the wheel well using an impact swivel socket and extension.

 

NOTE: Body and frame removed for clarity.

 

8. Torque the new bolts and nuts in the sequence show. See Figure 7.

• Torque: Stage 1 – 66 lb.ft (90 Nm).
Stage 2 – 90°.

 

NOTE: Access the top front bolt through the wheel well.

 

NOTE: Access the lower bolt from underneath the vehicle.

 

NOTE: Access the top rear nut though the wheel well using an impact swivel socket and extension.

 

For All Vehicles

9. Reassemble the vehicle by reversing the disassembly Steps.

IMPORTANT NOTE: Federal law prohibits selling motor vehicle parts or components that are under safety, compliance, or emissions recall. Unless a part is requested to be returned to Ford, all parts replaced under this FSA must be scrapped in accordance with all applicable local, state and federal environmental protection and hazardous material regulations. Refer to the Parts Retention, Return, & Scrapping section of the FSA dealer bulletin for further information.

 


FORD MOTOR COMPANY ISSUES TWO SAFETY RECALLS IN NORTH AMERICA

DEC 21, 2020 | DEARBORN, MICH.

DEARBORN, Mich., Dec. 21, 2020 – Ford Motor Company is issuing two safety recalls in North America.

 

Safety recall for select 2021 Ford E-Series vehicles for 7.3-liter engine cover thermal management

Affected vehicles may contain mispositioned insulation on the underside of the engine cover that does not fully extend to the perimeter, as intended. As a result, heat from the engine compartment can cause elevated temperatures on the passenger compartment surface of the engine coverUnder certain conditions, engine cover surface temperatures can further increase in vehicles modified with Stationary Elevated Idle Control or Battery Charge Protect.

Direct and continuous contact with certain areas of the surface of the engine cover in the passenger compartment may cause burns to the skin of the driver or front passenger.

Ford is not aware of any accidents or injuries related to this condition.

This action affects approximately 29,344 vehicles in the U.S. and federal territories and 2,412 in Canada. Affected vehicles were built at Ohio Assembly Plant from May 11, 2019, to Nov. 13, 2020.

Dealers will check the engine cover for gaps between the rubber seal and the insulation. If needed, the dealer will install engine cover insulation patches in the right and left inner lower corners of the engine cover. The dealer will also update the powertrain calibration for heat management under certain elevated idle conditions. The Ford reference number for this recall is 20S73.

 

Safety recall for select 2020-21 Ford Explorer and LincolneBay logo Aviator vehicles

In affected vehicles, the motor mount fasteners may become loose over time and disconnect from the engine, which could result in loss of power.

Ford is not aware of any accidents or injuries related to this condition.

This action affects approximately 1,405 vehicles in the U.S. and federal territories, 65 in Canada and two in Mexico.

Affected vehicles were built at Chicago Assembly Plant July 28-30, 2020.

Dealers will replace the right-hand motor mount fasteners. The Ford reference number for this recall is 20S72.

 


 


4 Affected Products

Vehicles

MAKEMODELYEAR
FORDEXPLORER2020-2021
LINCOLNAVIATOR2020-2021

 


10 Associated Documents

ISSUED Renotification Notice

RCRN-20V788-6573.pdf 366.701KB

 


Recall Quarterly Report #2, 2021-2

RCLQRT-20V788-1365.PDF 211.236KB

 


Manufacturer Notices(to Dealers,etc) – Dealer Notification re NEW VEHICLE DEMONSTRATION / DELIVERY HOLD – Advance Notice – Safety Recall 20S72 Certain 2020-2021 Model Year Explorer and Lincoln Aviator Vehicles Front Right-Hand Side Engine Mount Fastener Replacement

RCMN-20V788-3428.pdf 145.28KB

 


Miscellaneous Document – Media Release re Safety recall for select 2021 Ford E-Series vehicles for 7.3-liter engine cover thermal management; Safety recall for select 2020-21 Ford Explorer and Lincoln Aviator vehicles

RMISC-20V788-5506.pdf 232.399KB

 


Manufacturer Notices(to Dealers,etc) – Dealer Notification re Certain 2020-2021 Model Year Explorer and Lincoln Aviator Vehicles Front Right-Hand Side Engine Mount Fastener Replacement

RCMN-20V788-1174.pdf 1215.008KB

 


Recall Acknowledgement

RCAK-20V788-9965.pdf 243.99KB

 


Defect Notice 573 Report

RCLRPT-20V788-7593.PDF 215.237KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-20V788-5402.pdf 50.916KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-20V788-9342.pdf 84.06KB

 


Recall Quarterly Report #3, 2021-3

RCLQRT-20V788-9286.PDF 211.32KB

 


Latest Recalls Documents

 


 

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