Safety Recall 20S68 – Nineteen Gallon Fuel Tank Incomplete Weld – 2020 Ford Explorer

November 24, 2020 NHTSA CAMPAIGN NUMBER: 20V730000

Fuel Tank Inlet Check Valve Not Welded Properly

An incomplete weld securing the inlet check valve to the fuel tank shell could result in a substantial fuel leak during a crash, increasing the risk of fire.

 

NHTSA Campaign Number: 20V730

Manufacturer FordeBay logo Motor Company

Components FUEL SYSTEM, GASOLINE

Potential Number of Units Affected 17

 

Summary

FordeBay logo Motor Company (FordeBay logo) is recalling certain 2020 Explorer vehicles equipped with 2.3L engines and 19 gallon fuel tanks. The fuel tank inlet check valve may not be fully welded to the fuel tank shell.

 

Remedy

FordeBay logo will notify owners, and dealers will replace the fuel tank shell, free of charge. The recall began December 8, 2020. Owners may contact FordeBay logo customer service at 1-866-436-7332. FordeBay logo’s number for this recall is 20S68.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 

Check if your Vehicle has a Recall

 


 

AFFECTED VEHICLES

VehicleModel YearAssembly PlantBuild Dates
Explorer2020ChicagoAugust 10, 2020 through August 11, 2020

 

REASON FOR THIS SAFETY RECALL

In all of the affected vehicles, the inlet check valve was not fully welded to the fuel tank shell. This condition is likely to result in a check engine light for a small evaporative emissions leak, and this could progress into a fuel odor condition. An incomplete weld securing the inlet check valve to the fuel tank shell could result in a substantial fuel leak during a crash, increasing the risk of fire.

 

SERVICE ACTION

Before demonstrating or delivering any new in-stock vehicles involved in this recall, dealers are to replace the fuel tank shell. This service must be performed on all affected vehicles at no charge to the vehicle owner.

 

OWNER NOTIFICATION AND MAILING SCHEDULE

Owner letters are expected to be mailed the week of December 7, 2020. Dealers should repair any affected vehicles that arrive at their dealerships, whether or not the customer has received a letter.

 

PARTS

DescriptionOrder QuantityClaim QuantityPart Number
Bolts-Driveshaft Center Bearing Bracket

(4 per pkg, 2 req’d)

12W717822-S439eBay logo
Circlip-Rear Axle Pinion Stem

Four Wheel Drive (4WD) Only

As Needed1L1MZ-3B498-D

 

Part Number  DescriptionOrder QuantityClaim Quantity
L1MZ-9002-CFuel Tank Shell11
4L3Z-9276-AA
Ford Gasket
  • Geniune OEM part

Last update on 2026-06-09 / Affiliate links / Images from Amazon Product Advertising API


 

O-Ring-Fuel pump11
W719511-S439eBay logoBolts-flex coupling to transfer case (4 per pkg, 3 req’d)13
L1MZ-3B498-ECirclip-Rear Axle Pinion Stem

Rear Wheel Drive (RWD) Only

As Needed1

 

CERTAIN 2020 MODEL YEAR EXPLORER VEHICLES EQUIPPED WITH A 2.3L ENGINE — NINETEEN GALLON FUEL TANK INCOMPLETE WELD

 

SERVICE PROCEDURE

1. Remove the fuel tank. Please follow Workshop Manual (WSM) procedures in Section 310-01A.

2. Remove the fuel pump and sender unit from the fuel tank shell. Please follow WSM procedures in Section 310-01A.

 

NOTICE: Take extra care not to damage the fuel tank level sensor and float arm. Lift the Fuel Pump and Sender unit slightly and disconnect the vapor line first before full removal.

 

3.  Transfer the fuel tank lines to the new fuel tank shell.

 

NOTE: To avoid introducing contamination into the fuel tank, use compressed air to clean the fuel pump and sender unit flange surfaces and the immediate surrounding area of any dirt or foreign material.

 

4. Install the original fuel pump and sender unit onto the new fuel tank shell. Please follow WSM procedures in Section 310-01A.

5. Install the fuel tank assembly. Please follow WSM procedures in Section 310-01A.

IMPORTANT NOTE: Federal law prohibits selling motor vehicle parts or components that are under safety, compliance, or emissions recall. Unless a part is requested to be returned to FordeBay logo, all parts replaced under this FSA must be scrapped in accordance with all applicable local, state and federal environmental protection and hazardous material regulations. Refer to the Parts Retention, Return, & Scrapping section of the FSA dealer bulletin for further information.

 


 


1 Affected Product

Vehicle

MAKEMODELYEAR
FORDeBay logoEXPLORER2020

 


9 Associated Documents

Recall Quarterly Report #3, 2021-2

RCLQRT-20V730-5792.PDF 211.323KB

 


ISSUED Renotification Notice

RCRN-20V730-9979.pdf 500.309KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-20V730-8829.pdf 50.642KB

 


Recall Acknowledgement

RCAK-20V730-8256.pdf 244.208KB

 


Defect Notice 573 Report

RCLRPT-20V730-9168.PDF 213.879KB

 


Manufacturer Notices(to Dealers,etc) – Dealer Notification re NEW VEHICLE DEMONSTRATION / DELIVERY HOLD – Safety Recall 20S68 Certain 2020 Model Year Explorer Vehicles Equipped with a 2.3L Engine Nineteen Gallon Fuel Tank Incomplete Weld

RCMN-20V730-8148.pdf 229.073KB

 


Recall Quarterly Report #2, 2021-1

RCLQRT-20V730-7544.PDF 211.236KB

 


Recall Quarterly Report #1, 2020-4

RCLQRT-20V730-1898.PDF 211.136KB

 


Recall Quarterly Report #4, 2021-3

RCLQRT-20V730-8996.PDF 211.427KB

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=20V730&docType=RCL

 


 

Bestseller No. 1
CRC GDI IVD Intake Valve & Turbo Cleaner
  • Proven to clean intake valves on GDI engines and turbo systems
  • Easily installed through the air intake system
  • Highest concentration PEA (Polyether Amine) detergency available
  • Proven to remove up to 46% of GDI Intake Valve deposits in 1 hour
  • 150X more concentrated than fuel additives
Bestseller No. 2
CRC GDI IVD Intake Valve & Turbo Cleaner Bundle 05110 11 Oz Mass Air Flow Sensor Cleaner
  • Proven to clean intake valves on GDI engines and turbo systems with advanced Cozol technology
  • Increases horsepower and improves air/fuel ratio and MPG by cleaning mass air flow sensors
  • Easily installed CRC cleaner through the air intake system to remove deposits
  • CRC GDI cleaner dissolves baked-on carbon deposits for smoother idle
  • Mass air flow sensor cleaner dries in seconds and is plastic safe
Bestseller No. 3
Gumout Professional Formula Bundle: 11 oz Mass Air Flow Sensor Cleaner + 11 oz Foaming Intake Valve & Turbo Cleaner
SaleBestseller No. 4
Berryman 2611 Intake Valve & Combustion Chamber Cleaner – Engine Cleaner Spray with SMA Shop Towel | PEA Induction Carbon Cleaner for GDI, PFI & TBI Fuel Injected Gas Engines
  • BERRYMAN 2611 CLEANER – Receive one (1), 16 oz can of Berryman Intake Valve & Combustion Chamber Cleaner with Application Hose Kit (MPN 2611). Professional engine carbon cleaner spray formulated to remove carbon buildup from intake valves and combustion chambers in gasoline engines.
  • DIRECT INDUCTION CLEANING TREATMENT – This intake valve cleaner spray is applied through the intake system while the engine is running, allowing the cleaner to reach intake valves and combustion chambers directly. Designed for use in fuel injected gasoline engines including PFI, TBI and modern GDI engines.
  • POWERFUL PEA CARBON CLEANING – Contains polyetheramine (PEA), a professional engine cleaning agent used to break down stubborn carbon deposits. Helps remove buildup from intake valves, combustion chambers and internal engine components to restore airflow and combustion efficiency.
  • RESTORE ENGINE PERFORMANCE & DRIVABILITY – Dissolves heavy carbon buildup that can reduce efficiency and cause rough idle, hesitation and reduced power. Helps restore original octane requirements and improve throttle response, acceleration and overall engine performance. Safe for catalytic converters and oxygen sensors.
  • UNIVERSAL APPLICATION ACCESSORIES – Includes application hoses and adapters designed for induction cleaning treatments across a wide range of gasoline engines. Bundle also includes one (1), SMA ProQor reusable shop towel for wiping spills and keeping your workspace clean during engine maintenance.
Bestseller No. 5
CRC 05319 GDI IVD Intake Valve and Turbo Cleaner – 11 oz, Pack of 12
  • Removes Carbon Buildup Fast: Breaks down stubborn, baked‑on carbon deposits on intake valves and turbo components, restoring airflow and improving engine performance.
  • Boosts Power & Efficiency: Regular use increases power and torque, improves MPG, and reduces rough idle, hesitation, and hard starts.
  • Proven High‑Strength Formula: Delivers concentrated cleaning agents directly to intake valves—up to 150× stronger than premium fuel additives—and removes up to 46% of deposits within the first hour.
  • No Engine Teardown Required: Safe for GDI and PFI engines; simply spray through the air intake system for professional‑grade cleaning without disassembly.
  • Reduces Emissions & Improves Drivability: Helps restore proper combustion, reduce harmful emissions, and smooth out idle and acceleration for a cleaner‑running engine.

Last update on 2026-06-10 / Affiliate links / Images from Amazon Product Advertising API


 

This product presentation was made with AAWP plugin.

Leave a Comment

Share to...