Safety Recall 20S68 – Nineteen Gallon Fuel Tank Incomplete Weld – 2020 Ford Explorer

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November 24, 2020 NHTSA CAMPAIGN NUMBER: 20V730000

Fuel Tank Inlet Check Valve Not Welded Properly

An incomplete weld securing the inlet check valve to the fuel tank shell could result in a substantial fuel leak during a crash, increasing the risk of fire.

 

NHTSA Campaign Number: 20V730

Manufacturer FordeBay Motor Company

Components FUEL SYSTEM, GASOLINE

Potential Number of Units Affected 17

 

Summary

FordeBay Motor Company (FordeBay) is recalling certain 2020 Explorer vehicles equipped with 2.3L engines and 19 gallon fuel tanks. The fuel tank inlet check valve may not be fully welded to the fuel tank shell.

 

Remedy

FordeBay will notify owners, and dealers will replace the fuel tank shell, free of charge. The recall began December 8, 2020. Owners may contact FordeBay customer service at 1-866-436-7332. FordeBay’s number for this recall is 20S68.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 

Check if your Vehicle has a Recall

 


 

AFFECTED VEHICLES

VehicleModel YearAssembly PlantBuild Dates
Explorer2020ChicagoAugust 10, 2020 through August 11, 2020

 

REASON FOR THIS SAFETY RECALL

In all of the affected vehicles, the inlet check valve was not fully welded to the fuel tank shell. This condition is likely to result in a check engine light for a small evaporative emissions leak, and this could progress into a fuel odor condition. An incomplete weld securing the inlet check valve to the fuel tank shell could result in a substantial fuel leak during a crash, increasing the risk of fire.

 

SERVICE ACTION

Before demonstrating or delivering any new in-stock vehicles involved in this recall, dealers are to replace the fuel tank shell. This service must be performed on all affected vehicles at no charge to the vehicle owner.

 

OWNER NOTIFICATION AND MAILING SCHEDULE

Owner letters are expected to be mailed the week of December 7, 2020. Dealers should repair any affected vehicles that arrive at their dealerships, whether or not the customer has received a letter.

 

PARTS

DescriptionOrder QuantityClaim QuantityPart Number
Bolts-Driveshaft Center Bearing Bracket

(4 per pkg, 2 req’d)

12W717822-S439eBay
Circlip-Rear Axle Pinion Stem

Four Wheel Drive (4WD) Only

As Needed1L1MZ-3B498-D

 

Part Number  DescriptionOrder QuantityClaim Quantity
L1MZ-9002-CFuel Tank Shell11
4L3Z-9276-AA Safety Recall 20S68 - Nineteen Gallon Fuel Tank Incomplete Weld - 2020 Ford Explorer | small lightO-Ring-Fuel pump11
W719511-S439eBayBolts-flex coupling to transfer case (4 per pkg, 3 req’d)13
L1MZ-3B498-ECirclip-Rear Axle Pinion Stem

Rear Wheel Drive (RWD) Only

As Needed1

 

CERTAIN 2020 MODEL YEAR EXPLORER VEHICLES EQUIPPED WITH A 2.3L ENGINE — NINETEEN GALLON FUEL TANK INCOMPLETE WELD

 

SERVICE PROCEDURE

1. Remove the fuel tank. Please follow Workshop Manual (WSM) procedures in Section 310-01A.

2. Remove the fuel pump and sender unit from the fuel tank shell. Please follow WSM procedures in Section 310-01A.

 

NOTICE: Take extra care not to damage the fuel tank level sensor and float arm. Lift the Fuel Pump and Sender unit slightly and disconnect the vapor line first before full removal.

 

3.  Transfer the fuel tank lines to the new fuel tank shell.

 

NOTE: To avoid introducing contamination into the fuel tank, use compressed air to clean the fuel pump and sender unit flange surfaces and the immediate surrounding area of any dirt or foreign material.

 

4. Install the original fuel pump and sender unit onto the new fuel tank shell. Please follow WSM procedures in Section 310-01A.

5. Install the fuel tank assembly. Please follow WSM procedures in Section 310-01A.

IMPORTANT NOTE: Federal law prohibits selling motor vehicle parts or components that are under safety, compliance, or emissions recall. Unless a part is requested to be returned to FordeBay, all parts replaced under this FSA must be scrapped in accordance with all applicable local, state and federal environmental protection and hazardous material regulations. Refer to the Parts Retention, Return, & Scrapping section of the FSA dealer bulletin for further information.

 


 


1 Affected Product

Vehicle

MAKEMODELYEAR
FORDeBayEXPLORER2020

 


9 Associated Documents

Recall Quarterly Report #3, 2021-2

RCLQRT-20V730-5792.PDF 211.323KB

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ISSUED Renotification Notice

RCRN-20V730-9979.pdf 500.309KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-20V730-8829.pdf 50.642KB

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Recall Acknowledgement

RCAK-20V730-8256.pdf 244.208KB

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Defect Notice 573 Report

RCLRPT-20V730-9168.PDF 213.879KB

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Manufacturer Notices(to Dealers,etc) – Dealer Notification re NEW VEHICLE DEMONSTRATION / DELIVERY HOLD – Safety Recall 20S68 Certain 2020 Model Year Explorer Vehicles Equipped with a 2.3L Engine Nineteen Gallon Fuel Tank Incomplete Weld

RCMN-20V730-8148.pdf 229.073KB

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Recall Quarterly Report #2, 2021-1

RCLQRT-20V730-7544.PDF 211.236KB

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Recall Quarterly Report #1, 2020-4

RCLQRT-20V730-1898.PDF 211.136KB

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Recall Quarterly Report #4, 2021-3

RCLQRT-20V730-8996.PDF 211.427KB

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