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NHTSA ID Number: 10169854
Manufacturer Communication Number: TSB 19-2388
Summary
Some 2015-2019 Transit vehicles may exhibit poor air conditioning (A/C) performance. If the cause of this is found to be a refrigerant leak from the evaporator, this may be due to build up of contaminates inside the evaporator housing. To correct this concern, replace only the evaporator housing and install a cabin air filter as opposed to replacing the entire climate control housing assembly.
5 Affected Products
Vehicle
MAKE | MODEL | YEAR |
FORD | TRANSIT | 2015-2019 |
This bulletin supersedes 19-2166. Reason for update: New Part/Procedure For Same Condition
Model:
Summary
This article supersedes TSB 19-2166 to update the Parts List and Service Procedure.
Issue: Some 2015-2019 Transit vehicles may exhibit poor air conditioning (A/C) performance. If the cause of this is found to be a refrigerant leak from the evaporator, this may be due to build up of contaminates inside the evaporator housing. To correct this concern, replace only the evaporator housing and install a cabin air filter as opposed to replacing the entire climate control housing assembly.
Action: Follow the Service Procedure steps to correct the condition on vehicles that meet all of the following criteria:
- 2015-2019 Transit
- Evaporator core leak
Parts
Description | Quantity | Part Number | |
Motorcraft® FP74 | Cabin Filter | 1 | BK2Z-19N619-A |
– | Evaporator Housing | 1 | CK4Z-18A484-D |
– | Motorcraft® PAG Refrigerant Compressor Oil | 1 | YN-12-D |
– | A/C Evaporator O-Ring Kit | 1 | 6E5Z-19B596-A |
– | Motorcraft® Orange Prediluted Antifreeze/Coolant (All Markets Except Canada) | As Required | VC-3DIL-B |
– | Motorcraft® Orange Prediluted Antifreeze/Coolant (Canada Only) | As Required | CVC-3DIL-B |
– | Motorcraft® Yellow Prediluted Antifreeze/Coolant (All Markets Except Canada) | As Required | VC-13DL-G |
– | Motorcraft® Yellow Prediluted Antifreeze/Coolant (Canada Only) | As Required | CVC-13DL-G |
A-Pillar Trim Panel | 1 | 6103599 |
SEOCONTENT-START
TECHNICAL SERVICE BULLETIN
Poor A/C Performance – Evaporator Housing Can Now Be
Serviced Separately From The Climate Control Housing
Assembly/Add Cabin Air Filter
Warranty Status: Eligible under provisions of New Vehicle Limited Warranty (NVLW)/Service Part Warranty (SPW)/Special Service Part (SSP)/Extended Service Plan (ESP) coverage. Limits/policies/prior approvals are not altered by a TSB. NVLW/SPW/SSP/ESP coverage limits are determined by the identified causal part and verified using the OASIS part coverage tool.
Labor Times
Description | Operation No. |
Time |
2015-2019 Transit: Inspect The A/C System And Replace The Evaporator Core Includes Time To Remove and Separate The Climate Control Housing And Install A Cabin Air Filter (Do Not Use With Any Other Labor Operations) | 192388A | 6.4 Hrs. |
2015-2019 Transit 3.2L Puma: Inspect The A/C System And Replace The Evaporator Core Includes Time To Remove and Separate The Climate Control Housing And Install A Cabin Air Filter (Do Not Use With Any Other Labor Operations) | 192388B | 6.8 Hrs. |
Repair/Claim Coding
Causal Part: | 18A484 |
Condition Code: | 42 |
SEOCONTENT-END
Service Procedure
NOTE: Some Transit vehicles that have had a heater core repair and system flush or were built on or after 02-Jan-2019 may be using Motorcraft Yellow Antifreeze/Coolant. If Motorcraft Yellow Antifreeze/Coolant is found in the vehicle, service with the same coolant.
- Inspect the A/C system. Does the system show signs of leaks in components other than the evaporator?
(1). Yes – this article does not apply. Refer to Workshop Manual (WSM), Section 412-00.
(2). No – proceed to Step 2.
- Remove the climate control housing. Refer to WSM, Section 412-00.
- Remove the retaining clip from the bottom of the case. (Figure 1 Callout 1)
Figure 1
Item | Description |
1 | Retaining clip |
2 | Retaining screws |
- Remove the 3 retaining screws and separate the blower motor case from the evaporator housing.
(Figure 1 Callout 2) - Attach the blower motor case to the new evaporator case and install the 3 retaining screws. Tighten the 3 retaining screws to 3.7 Nm +/- 0.6 (32.75 lb-in +/- 5.31).
- Install the remaining clip.
- Install the cabin air filter in case above blower motor. (Figure 2)
Figure 2
- Reinstall the climate control housing. Refer to WSM, Section 412-00.
- Inform the customer the vehicle is now equipped with a cabin air filter that will require maintenance every 32,000 km (20,000 miles). Print the Customer Information Sheet and provide to the customer prior to releasing the vehicle.
(1). Click this link to retrieve the Customer Information Sheet.
19-2388
19 December 2019
https://www.nhtsa.gov/recalls?nhtsaId=10169854
https://static.nhtsa.gov/odi/tsbs/2019/MC-10169854-0001.pdf
19-2166
19 June 2019
https://www.nhtsa.gov/recalls?nhtsaId=10162061
https://static.nhtsa.gov/odi/tsbs/2019/MC-10162061-0001.pdf
- UNABLE TO SHIP THIS ITEM TO CALIFORNIA and WASHINGTON
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