“This site contains affiliate links for which OEMDTC may be compensated” |
TSB 17-0029 | EXHAUST ODOR IN VEHICLE |
Publication Date: March 14, 2017 |
FORD: | 2011-2015 Explorer |
This article supersedes TSB 14-16-NA and 14-04-NA to update the Service Procedure.
ISSUE:
Some 2011-2015 Explorer vehicles may exhibit an exhaust odor in the vehicle with the auxiliary climate control system on. Customers may indicate the odor smells like sulfur, or that exhaust odors are entering the vehicle cabin. This condition may be worsened when the climate control system is in recirculate mode and the vehicle is heavily accelerated for an extended period. Whether and to what extent any customer or occupant of a 2011-2015 Explorer vehicle experiences the exhaust odor will be affected by driving habits, weather and individual sensitivities.
ACTION:
Follow each and every step of the Service Procedure in procedure 1 to improve the condition.
SERVICE PROCEDURES
The body sealing steps in this procedure are critical elements in helping to manage subjective odor concerns
- Remove the rear bumper cover. Refer to Workshop Manual (WSM), Section 501-19.
- Remove the left and right tail lamps. Refer to WSM, Section 417-01.
- Open the liftgate and inspect for presence of drain valves in the two (2) drain holes on the left and right side of the liftgate. Are the drain valves present? (Figure 1)
Figure 1 – 17-0029- Yes – proceed to Step 6.
- No – proceed to Step 5.
- Install a new drain valve in each of the two (2) drain holes on the left and right side of the liftgate. (Figure 1)
- Inspect the liftgate seal for damage and proper fit/contact pattern. Adjusting the rear liftgate striker so that the rear hatch seals tighter to the liftgate seal is important. This can be done by loosening the striker and moving it to increase the liftgate sealing pressure.
- Inspect the left and right side air extractors for proper fit to the body and operation/sealing of the rubber flaps.
- Inspect and verify proper installation of the wire harness grommets and body plugs in the liftgate opening, quarter panels under the tail lamps, license plate and bumper cover and the rear underbody area.
- Using masking tape, seal the left and right air extractor vents and the rear auxiliary climate control drain tube.
- Make sure to tape off only the vents and not the area around the air extractor where it seals to the body of the vehicle.
- Start the vehicle and set the front climate control to fresh air mode and front blower speed to HI. Turn the rear climate control off.
- Make sure all windows are up and all doors are closed in order to pressurize the cabin.
- Use soapy water (dish soap or bubble bath works best-not bar soap) in a spray bottle to help locate air leaks.
- Spray the underbody seams, rubber grommets, rear wheel well seams, tail lamp seams, liftgate seals, quarter glass seals, license plate area, liftgate hinge area, auxiliary a/c seals and the area where air extractors mount in the body.
- Air leaks will be identified by the presence of air bubbles. Mark the location of any leaks.
- Turn off the a/c and shut the vehicle off.
- Clean and dry all marked areas and seal using Motorcraft Seam Sealer.
- Is the vehicle equipped with 3.5L Ti-VCT engine?
- Yes – proceed to Step 18.
- No – proceed to Step 19.
- Inspect the exhaust tips. Are down turned exhaust tips present? (Figure 8)
- Yes – proceed to Step 19.
- No – remove the rear section of the exhaust system and proceed to Step 20. Refer to WSM, Section 309-00.
- Lower and support the rear section of the exhaust system.
- Clean areas on the underside of the vehicle where seam sealer will be applied. (Figures 3-5)
Figure 3 – 17-0029
Figure 4 – 17-0029
Figure 5 – 17-0029
- Verify the auxiliary climate control drain tape is still in place. If the exhaust system was not removed in Step 17, cover the exhaust system to prevent contamination from undercoating spray.
- Apply a generous amount of Motorcraft Seam Sealer to the following areas:
- The rear horizontal sheet metal lap joints on left and right sides of the vehicle.
- The rear sheet metal overlap flange across the rear of the vehicle. (Figures 3-5)
- Spray a generous amount of 3M™ Rubberized Undercoating around the auxiliary air conditioning lines and seam sealer areas. (Figure 6)
Figure 6 – 17-0029
- Remove the tape from the air extractors and auxiliary climate control drain.
- Was exhaust system removed in step 18?
- Yes – inform the customer of the redesigned exhaust tips and that appearance will remain the same but the exhaust will exit the tip from bottom. Upon acceptance, replace the muffler assembly with the updated part containing the down turned exhaust tips. Refer to WSM, Section 309-00. (Figures 7-8)
Figure 7 – 17-0029
Figure 8 – 17-0029
- No – reinstall the rear exhaust system.
- Yes – inform the customer of the redesigned exhaust tips and that appearance will remain the same but the exhaust will exit the tip from bottom. Upon acceptance, replace the muffler assembly with the updated part containing the down turned exhaust tips. Refer to WSM, Section 309-00. (Figures 7-8)
- Install the rear bumper cover. Refer to WSM, Section 501-19.
- Apply masking tape around the outer edge of the rear fender mouldings to protect the vehicle from damage.
- Install the tail lamps. Refer to WSM, Section 417-01.
- Return the vehicle to customer.
Obtain Locally
Part Number | Part Description |
08883 | 3M™ Rubberized Undercoating |
PART NUMBER | PART NAME |
BB5Z-61280B62-B | Dual Rate Air Extractor |
BB5Z-7829164-AA | Wheel Lip Moulding Right Side |
BB5Z-7829165-AA | Wheel Lip Moulding Left Side |
4M8Z-54280B62-A | Valve Assembly Auto Drain |
TA-2-B | Motorcraft Seam Sealer |
EB5Z-5230- A | Muffler Assembly |
OPERATION | DESCRIPTION | TIME |
MT170029 | Use SLTS Operations If Available; Claim Additional Diagnosis Or Labor Performed As Actual Time | Actual Time |
WARRANTY STATUS
Eligible Under Provisions Of New Vehicle Limited Warranty Coverage.
Warranty/ESP coverage limits/policies/prior approvals are not altered by a TSB. Warranty/ESP coverage limits are determined by the identified causal part and verified using the OASIS part coverage tool.
DEALER CODING
BASIC PART NO. | CONDITION CODE |
54280B62 | 42 |
https://static.nhtsa.gov/odi/tsbs/2017/SB-10099076-2532.pdf
- For professional use only – not for retail sale
- Fast curing and skins over quickly—can be painted 60 minutes after application
- Can be used for all sealing and adhesive applications with a standard caulking gun in both vertical and horizontal joints
- Flexible, non-staining, and non-sagging product that will not crack or shrink
- Plug Any Void –– Easily patch large cracks with confidence when using this thick auto seam sealer. This single-component panel bond compound provides superior adhesion on bare, primed, or painted metal surfaces on your vehicle or RV
- 2 Pack Value & Complete Kit - Comes with nitrile gloves and an application tip to make the process seamless This joint and seam filler set comes with everything you need and more. The sealant is compatible with any standard caulking gun
- Permanently Fill Gaps - Don't settle for a body panel adhesive sealant that doesn't hold up. Trust in a non-shrinking, non-cracking and low odor formula that stays remarkably flexible over time. Prevent leaks and debris from infiltrating your vehicle, and promote corrosion resistance
- Primer and Paint Ready - Get your project ready for the road in just 24 hours. Smooth out and let the quick-curing seam sealant settle in for 45 minutes. Then you're ready to prime and paint the automotive body filler for a flawless finish that blends right in
- All-Weather Performance - High heat and humidity are no match for this car sealant. Enhanced moisture curing properties ensure a durable hold for interior or exterior use. Use a urethane sealer that is worlds ahead of any solvent-based solutions
- Plug Any Void –– Easily patch large cracks with confidence when using this thick auto seam sealer. This single-component panel bond compound provides superior adhesion on bare, primed, or painted metal surfaces on your vehicle or RV
- Complete Kit –– Comes with nitrile gloves and an application tip to make the process seamless This joint and seam filler set comes with everything you need and more. The sealant is compatible with any standard caulking gun
- Permanently Fill Gaps –– Don't settle for a body panel adhesive sealant that doesn't hold up. Trust in a non-shrinking, non-cracking and low odor formula that stays remarkably flexible over time. Prevent leaks and debris from infiltrating your vehicle, and promote corrosion resistance
- Primer and Paint Ready –– Get your project ready for the road in just 24 hours. Smooth out and let the quick-curing seam sealant settle in for 45 minutes. Then you're ready to prime and paint the automotive body filler for a flawless finish that blends right in
- All-Weather Performance –– High heat and humidity are no match for this car sealant. Enhanced moisture curing properties ensure a durable hold for interior or exterior use. Use a urethane sealer that is worlds ahead of any solvent-based solutions
- SINGLE COMPONENT FORMULA: Adheres well to bare metal, primed metal and painted surfaces
- MOISTURE CURING PROPERTY: Provides excellent performance in high heat and humidity environments
- NON-SHRINKING, NON-CRACKING: Remains flexible and offers superior results to solvent-based sealers
- QUICK PAINTABILITY: Allows painting after 30-45 minutes
- THICK CONSISTENCY: Fills large voids and can be smoothed to a featheredge or brushed
- EASY APPLICATIONS: Brushable and paintable consistency
- HIGH ADHESION: Works on both bare metal and painted surfaces
- FAST SKINNING: Starts in about 10 to 15 minutes
- STAYS IN PLACE: Less likely to drip, sag or run out of gaps being sealed
- NON-STAINING: For all-purpose autobody joint and seam sealing
- Brushable Seam Sealer is fast drying and designed exclusively for automotive uses.
- This product remains flexible and will not crack, harden, sink or sag.
- Brushable Seam Sealer is easily applied with a brush and holds a perfect brush mark to match that O.E.M. seam.
- It provides excellent adhesion, seals cracks, crevices, body seams and is ideal for use on all lap and flange seams and joints.
- Brushable Seam Sealer is paintable in 30 to 60 minutes and comes in a light gray color.
- Vehicle Body Repair: Automotive Seam Sealer for all-purpose auto body gap filling,joint and seam sealing.Protect your vehicle from rust and corrosion with these automotive seam sealers.Ideal for car ,truck, boat, RVs.
- High Adhesive & Durable - designed this urethane sealer for a range of materials, including bare metal or painted surfaces.
- Don't Shrink and Crack - low odor single component formula auto seam sealer provides flexible,non-staining, and non-sagging.
- Easy to Use - Fast cure time.You can paint over the undercoating . For best results, allow 24 hours and scuff before painting.
- Water and Corrosion Proof - Use interior or exterior to prevent weather from eroding your car.Service Temperature -40 to 170 °F (-40 to 77 °C).High heat performance.
- Seals Cracks, Crevices And Body Seams, Plus Waterproofs And Insulates
- Flexible - Will Not Shrink, Harden Or Crack
- Seals Cracks, Crevices And Body Seams
- For Firewalls, Floor Pans, Trunk Seams, Fender Extensions, Taillight Openings
- Paintable In 30 Minutes
- 𝗦𝗲𝗮𝗺𝗹𝗲𝘀𝘀 𝗔𝗱𝗵𝗲𝘀𝗶𝗼𝗻 𝗳𝗼𝗿 𝗣𝗿𝗼𝗳𝗲𝘀𝘀𝗶𝗼𝗻𝗮𝗹𝘀: Achieve unmatched durability with Akfix P645, the perfect automotive seam sealer for experts. It provides a professional finish thanks to over-paintable and sandable features after full curing.
- 𝗘𝗻𝗱𝘂𝗿𝗶𝗻𝗴 𝗙𝗹𝗲𝘅𝗶𝗯𝗶𝗹𝗶𝘁𝘆: Trust in the permanently flexible bond of Akfix P645, designed for the dynamic demands of automotive restoration and construction.
- 𝗘𝗳𝗳𝗼𝗿𝘁𝗹𝗲𝘀𝘀 𝗔𝗽𝗽𝗹𝗶𝗰𝗮𝘁𝗶𝗼𝗻: With its non-sag and non-sticky formula, Akfix P645 ensures a clean application every time, without attracting dirt.
- 𝗨𝗻𝗿𝗶𝘃𝗮𝗹𝗲𝗱 𝗗𝘂𝗿𝗮𝗯𝗶𝗹𝗶𝘁𝘆: Especially designed for body construction of cars, containers, caravans and projects that require durability in the automotive and construction industry. Formulated to resist the effects of aging to better perform.
- 𝗥𝗲𝗮𝗱𝘆 𝗧𝗼 𝗨𝘀𝗲: Akfix P645 sealant is packaged in a user-friendly cartridge, compatible with electric, pneumatic, or manual application guns, facilitating precise and effortless adhesive paste placement.
- HIGH-PERFORMANCE: Two-part epoxy seals vertical and horizontal seams to match OEM seals
- METERED MIXING: Dual syringe cartridge eliminates the difficulty and mess of manual mixing
- NON-FLOWING: Heavy-bodied formula allows easy tooling for matching OEM seam sealer appearances
- QUICK CURE: Non-sag property aids during vertical applications
- SELF-MIXES: Makes a perfect formulation every time without mess
Last update on 2024-04-10 / Affiliate links / Images from Amazon Product Advertising API
This product presentation was made with AAWP plugin.