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| TSB 13-6-3 |
|
| Publication Date: June 4, 2013 | |
ISSUE:
Some 2013 Fusion and MKZ Front Wheel Drive (FWD) vehicles equipped with a 1.6L Gasoline Turbocharged Direct Injection (GTDI) engine and Federal emissions, or a 2.0L GTDI engine and built on or before 4/2/2013 may exhibit a concern where the fuel tank will only accept 38 to 45 Liters (10 to 12 gallons) when refueling with the gauge indicating empty and/or the distance to empty below 56 kilometers (35 miles).
ACTION:
Follow the Service Procedure steps to correct the concern.
SERVICE PROCEDURE
- Determine the vehicle engine size.
- Connect the Integrated Diagnostic System (IDS) and determine emissions level from the vehicle specification screen. Is the vehicle equipped with federal emissions?
- Yes – proceed to Step 3.
- No – this article does not apply. Refer to Workshop Manual (WSM), Section 303-00 for normal diagnostics.
- Replace the fuel tank. Refer to WSM, Section 303-00.
- Is the vehicle equipped with MyFord Touch?
- Yes – reprogram the instrument panel cluster to the latest calibration using IDS release 85.01 and higher. Calibration files may also be obtained at www.motorcraft.com.
- No – this step does not apply.
| PART NUMBER | PART NAME |
| DG9Z-9002-H | Fuel Tank |
4L3Z-9276-AA  | Fuel Tank O-Ring |
| CV6Z-9450-D | Exhaust Gasket |
W520103-S442 | Exhaust Nut (2 Req) |
WARRANTY STATUS:
Eligible Under Provisions Of New Vehicle Limited Warranty Coverage And Emissions Warranty Coverage
IMPORTANT: Warranty/ESP coverage limits/policies/prior approvals are not altered by a TSB. Warranty/ESP coverage limits are determined by the identified causal part and verified using the OASIS part coverage tool.
| OPERATION | DESCRIPTION | TIME |
| 130603A | 2013 Fusion And MKZ 2.0L GTDI FWD: Replace The Fuel Tank (Do Not Use With Any Other Labor Operations) | 2.5 Hrs. |
| 130603A | 2013 Fusion 1.6L GTDI FWD: Determine If Vehicle Is Equipped With Federal Emissions Replace The Fuel Tank (Do Not Use With Any Other Labor Operations | 2.6 Hrs. |
| 130603B | 2013 Fusion 1.6L GTDI FWD MyFord Touch: Determine If Vehicle Is Equipped With Federal Emissions Replace The Fuel Tank And Reprogram The Instrument Panel Cluster (Do Not Use With Any Other Labor Operations) | 2.7 Hrs. |
| 130603B | 2013 Fusion And MKZ 2.0L GTDI FWD MyFord Touch: Replace The Fuel Tank And Reprogram The Instrument Panel Cluster (Do Not Use With Any Other Labor Operations) | 2.7 Hrs. |
DEALER CODING
| BASIC PART NO. | CONDITION CODE |
| 9002 | 42 |
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Service Information & Reprogramming
Software necessary to program electronic modules to the latest calibration level, perform module initialization (PATS), and set Programmable Parameters on Ford, Lincoln and Mercury vehicles.
Ford Module Programming (FMP) is a software application that allows subscribers to program electronic modules on Ford, Lincoln and Mercury vehicles. It can be used for:
- Reprogramming emission-related (OBDII) modules on some vehicles manufactured in 1995 and all vehicles manufactured from 1996 to the present
- Reprogramming or reconfiguring non-emission-related modules on many vehicles (UBP and MS-CAN not supported)
In addition, module initialization (PATS) functions such as Keycode Erase/Reprogram and PCM Parameter Reset can be done using this application.
J2534 Device using Ford Module Programming (FMP) can Reprogram and Configure most Modules.
Latest Calibration Information
Module Build Data (As-Built)
Use VIN to obtain As-Built data
