Window Glass does Not Close Completely – 2016 Ford Fusion

FRONT WINDOW GLASS – DOES NOT CLOSE COMPLETELY – BUILT ON 6/2/2015 AND THROUGH 8/21/2015

 

FORD:

2016 Fusion

 

ISSUE:

Some 2016 Fusions vehicles built on 6/2/2015 and through 8/21/2015 may have a front window glass that does not close completely which is caused by the glass getting out of the window run channel following a hard door closure with the window down.

 

This may be due to a missing window run channel support foam block.

ACTION:

Follow the Service Procedure steps to correct the condition.

SERVICE PROCEDURE

1. Remove the front door trim panel on the affected door and remove the window regulator access cover. Refer to Workshop Manual (WSM), Section 501-05.

2. Is the front window fixed glass division bar window run channel foam block support present? (Figure 1)
   1. Yes – this article does not apply. Refer to WSM, Section 501-11 for normal diagnostics.
   2. No – proceed to Step 3.

Figure 1

 

3. Remove the front door speaker. Refer to WSM, Section 415-00.

4. Remove the bottom attachment bolt for the front window fixed glass division bar/window run channel. (Figure 2)

Figure 2

 

5. Reinstall the front window glass into the window run channel. Reconnect the power window switch and run the window glass to the up position. Refer to WSM, Section 501-11.

6. Install a foam block between the door cross brace and the front window fixed glass division bar/window run channel. (Figure 1)

7. Reinstall the front window fixed glass division bar/window run channel bottom attachment bolt.

8. Reinstall the front door speaker. Refer to WSM, Section 415-00.

9. Repeat Steps 1 through 8 on the other front door.

 

PART NUMBER	PART NAME
DS7Z-7820530-A	Foam Block (2 Req)