24S15 – Rear Door Child Safety Lock Inspection – 2023-2024 Ford Bronco

March 8, 2024 NHTSA CAMPAIGN NUMBER: 24V189000

Child Safety Lock Malfunction

A malfunctioning child safety lock that allows a rear door to be opened unintentionally can increase the risk of injury.

 

NHTSA Campaign Number: 24V189

Manufacturer FordeBay logo Motor Company

Components LATCHES/LOCKS/LINKAGES

Potential Number of Units Affected 9,847

 

Summary

Ford Motor Company (Ford) is recalling certain 2023-2024 Bronco 4-door vehicles. The left-side rear door may be opened from the inside of the vehicle when the child safety lock is in the “ON” position.

 

Remedy

Dealers will inspect the child safety locks and replace the rear door latch, as necessary, free of charge. Owner notification letters are expected to be mailed April 16, 2024. Owners may contact Ford customer service at 1-866-436-7332. Ford’s number for this recall is 24S15.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Vehicle has a Recall

 


Ford Motor Company (Ford) Recall No. 24S15 Chronology

CERTAIN 2023-2024 MODEL YEAR FORD BRONCO VEHICLES WITH FOUR DOORS – CHILD SAFETY LOCK INOPERATIVE

Date of Submission: March 08, 2024

Chronology of Defect / Noncompliance Determination

Provide the chronology of events leading up to the defect decision or test data for the noncompliance decision.

 

December 2023

On December 21, 2023, Ford’s Critical Concern Review Group (CCRG) opened an investigation into reports from the vehicle assembly plant of non-functional child safety locks on left-hand rear doors of 2023 model year (MY) Bronco four-door vehicles.

The CCRG investigation found that the first non-functional child safety lock was identified during a quality audit at the vehicle assembly plant on December 15, 2023. In that audit, the left-hand rear door of a 2023 MY Bronco vehicle was opened using the inside door handle with the child safety lock in the “ON” position. All vehicles at the plant were inspected for this condition, with 1.6% exhibiting the condition on rear left-hand child safety locks.

Enhanced inspection protocols were also implemented at the rear door latch module supplier because the rear door latch module includes the child safety lock mechanism. The supplier inspection found that the child safety locks were functional prior to installation in the sheet metal doors.

Subsequent investigation and vehicle audits were undertaken to identify potential system interaction contributors that could lead to a door being opened from the inside with the child safety lock in the “ON” position.

 

January 2024 – February 2024

Further CCRG investigation determined that a sheet metal fixture improvement was completed on September 13, 2023, at the door sheet metal stamping plant to improve door flushness. However, the change inadvertently caused the location of the latch reinforcement to shift, which resulted in an interference condition. Ford’s analysis determined that the interference could deflect the latch frame plate and inner release lever, allowing the child lock to rotate when the inside release handle is pulled.

 

No child lock concerns were found on rear right-hand doors. The door fit adjustments only affect the left-hand doors; right-hand doors have greater internal latch clearance between the inner release lever and child lock coupling lever.

There are no warranty or field reports associated with this concern.

On March 1, 2024, Ford’s Field Review Committee reviewed the concern and approved a field action.

Ford is not aware of any reports of accident or injury related to this condition.

 


2 Affected Products

Vehicle

MAKEMODELYEAR
FORDBRONCO2023-2024

 


3 Associated Documents

Chronology of Defect / Noncompliance Determination

RMISC-24V189-8206.pdf 98.078KB

 


Recall Acknowledgement

RCAK-24V189-4689.pdf 645.957KB

 


Defect Notice 573 Report

RCLRPT-24V189-2755.PDF 215.199KB

 


Latest Recalls Documents

For the Latest and Most recent Recall Information Visit the link below…

 


 

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