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March 8, 2024 NHTSA CAMPAIGN NUMBER: 24V185000
A fuel leak in the presence of an ignition source increases the risk of a vehicle fire.
NHTSA Campaign Number: 24V185
Manufacturer Ford
Motor Company
Components FUEL SYSTEM, GASOLINE
Potential Number of Units Affected 217
Summary
Ford Motor Company (Ford) is recalling certain 2024 Maverick vehicles. The fuel tanks may have an open pinch joint between the two molds, which can allow fuel to leak.
Remedy
Owners are advised to park and shut off the engine immediately if a fuel leak is detected or the Malfunction Indicator Lamp illuminates. Dealers will replace the fuel tanks, free of charge. Owner notification letters are expected to be mailed March 18, 2024. Owners may contact Ford customer service at 1-866-436-7332. Ford’s number for this recall is 24S17.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Check if your Vehicle has a Recall
March 11, 2024
NEW VEHICLE DEMONSTRATION / DELIVERY HOLD
Advance Notice – Safety Recall 24S17
Certain 2024 Maverick Vehicles
Maverick Fuel Tank Pinch Leak
AFFECTED VEHICLES
| Vehicle | Model Year | Assembly Plant | Build Dates |
| Maverick | 2024 | Hermosillo | January 19, 2024 through January 26, 2024 |
US population of affected vehicles: 217. Affected vehicles are identified in OASIS and FSA VIN Lists.
REASON FOR THIS SAFETY RECALL
In all of the affected vehicles, the fuel tank may have been manufactured with an open fuel tank pinch joint which can lead to a liquid or fuel vapor leak. Customers may notice fuel leaking onto the ground or smell fuel if a leak is present. Additionally, the evaporative emissions monitor may illuminate the malfunction indicator light in the cluster. A leaking fuel tank increases the risk of fire.
SERVICE ACTION
DO NOT DEMONSTRATE OR DELIVER any new in-stock vehicles involved in this safety recall. A complete Dealer Bulletin will be provided to dealers the 4th quarter of 2024 when it is anticipated that parts ordering information and repair instructions will be available to support this safety recall. For new vehicle storage guidelines, refer to EFC13033, Storage Guidelines for New Vehicles.
IMPORTANT: Dealers should open a Repair Order (RO) only when a full dealer bulletin is published. Opening an RO against an Awareness or Advance Notice will result in warranty rejections against a recall.
CUSTOMER NOTIFICATION
Owners of record will be notified via first-class mail after repair instructions and parts ordering information have been provided to dealers.
PLEASE NOTE:
Federal law requires dealers to complete this recall service before a new vehicle is delivered to the buyer or lessee. Violation of this requirement by a dealer could result in a civil penalty of up to $27,168 per vehicle. Correct all vehicles in your new vehicle inventory prior to delivery.
DEALER-OPERATED RENTAL VEHICLES
The Fixing America’s Surface Transportation (FAST) Act law effective June 2016 prohibits a rental company from selling, renting or leasing vehicles subject to a safety or compliance recall. Please consult your legal counsel for legal advice.
Chronology :
On February 6, 2024, an issue pertaining to a fuel tank open pinch was brought to Ford’s Critical Concern Review Group (CCRG) for review after Ford’s Hermosillo Assembly Plant (HSAP) identified a leak coming from the fuel tank on a 2024 Maverick vehicle.
An In-Transit Stop Ship was issued to contain vehicles with suspect fuel tanks that had been produced at HSAP.
There are no warranty or field reports associated with fuel tank leaks on 2024 Mavericks.
On March 1, 2024, Ford’s Field Review Committee reviewed the concern and approved a field action.
Ford is not aware of any reports of fire, accident or injury related to this condition.
1 Affected Product
Vehicle
3 Associated Documents
Defect Notice 573 Report
RCLRPT-24V185-5994.PDF 214.362KB
Manufacturer Notices(to Dealers,etc)
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Recall Acknowledgement
RCAK-24V185-1922.pdf 645.398KB
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SEOCONTENT-START
Ó Copyright 2024 Ford Motor Company
Stacy L. Balzer Ford Motor Company
Director PO Box 1904
Service Engineering Operations Dearborn, Michigan 48121
Ford Customer Service Division
March 11, 2024
TO: All U.S. Ford and Lincoln Dealers
SUBJECT: NEW VEHICLE DEMONSTRATION / DELIVERY HOLD
Advance Notice – Safety Recall 24S17
Certain 2024 Maverick Vehicles
Maverick Fuel Tank Pinch Leak
AFFECTED VEHICLES
Vehicle Model Year Assembly Plant Build Dates
Maverick 2024 Hermosillo January 19, 2024 through January 26, 2024
US population of affected vehicles: 217. Affected vehicles are identified in OASIS and FSA VIN Lists.
REASON FOR THIS SAFETY RECALL
In all of the affected vehicles, the fuel tank may have been manufactured with an open fuel tank pinch
joint which can lead to a liquid or fuel vapor leak. Customers may notice fuel leaking onto the ground
or smell fuel if a leak is present. Additionally, the evaporative emissions monitor may illuminate the
malfunction indicator light in the cluster. A leaking fuel tank increases the risk of fire.
SERVICE ACTION
DO NOT DEMONSTRATE OR DELIVER any new in-stock vehicles involved in this safety recall. A
complete Dealer Bulletin will be provided to dealers the 4th quarter of 2024 when it is anticipated that
parts ordering information and repair instructions will be available to support this safety recall. For new
vehicle storage guidelines, refer to EFC13033, Storage Guidelines for New Vehicles.
IMPORTANT: Dealers should open a Repair Order (RO) only when a full dealer bulletin is
published. Opening an RO against an Awareness or Advance Notice will result in warranty
rejections against a recall.
CUSTOMER NOTIFICATION
Owners of record will be notified via first-class mail after repair instructions and parts ordering
information have been provided to dealers.
PLEASE NOTE:
Federal law requires dealers to complete this recall service before a new vehicle is delivered to
the buyer or lessee. Violation of this requirement by a dealer could result in a civil penalty of
up to $27,168 per vehicle. Correct all vehicles in your new vehicle inventory prior to delivery.
DEALER-OPERATED RENTAL VEHICLES
The Fixing America’s Surface Transportation (FAST) Act law effective June 2016 prohibits a rental
company from selling, renting or leasing vehicles subject to a safety or compliance recall. Please
consult your legal counsel for legal advice.
QUESTIONS & ASSISTANCE
For questions and assistance, contact the Special Service Support Center (SSSC) via the SSSC Web
Contact Site. The SSSC Web Contact Site can be accessed through the Professional Technician
Ó Copyright 2024 Ford Motor Company
System (PTS) website using the SSSC link listed at the bottom of the OASIS VIN report screen or
listed under the SSSC tab.
Sincerely,
Stacy L. Balzer
**************************************************************************************************************
OMB Control No.: 2127-0004
Part 573 Safety Recall Report 24V-185
The information contained in this report was submitted pursuant to 49 CFR §573
Manufacturer Name : Submission Date :
Ford Motor Company MAR 08, 2024 NHTSA Recall No. : 24V-185 Manufacturer Recall No. : 24S17 Manufacturer Information :
Manufacturer Name : Ford Motor Company Address : 330 Town Center Drive
Suite 500 Dearborn MI 48126-2738
Company phone : 1-866-436-7332
Population :
Number of potentially involved : 217 Estimated percentage with defect : 100 %
Vehicle Information : Vehicle 1 : 2024-2024 Ford Maverick Vehicle Type : LIGHT VEHICLES
Body Style :
Power Train : NR
Descriptive Information : Ford’s team reviewed plant records to determine the population of affected parts. The Ford process is capable of tracing fuel tank production to the vehicle in which the fuel tank is installed. Affected vehicles are equipped with fuel tanks that may have an open pinch joint.
Production Dates : JAN 19, 2024 – JAN 26, 2024
VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect :
Description of the Defect : Affected vehicles have fuel tanks that may have an open pinch joint between the two molds.
FMVSS 1 : NR FMVSS 2 : NR
Description of the Safety Risk : An open fuel tank pinch joint can result in a potential liquid fuel or fuel vapor leak from the fuel tank. A leaking fuel tank increases the risk of fire.
Description of the Cause : The supplier’s mold shuttle experienced a stoppage after a sudden power outage. When power was restored, there was a misalignment between mold and extruded sheets. This misalignment caused a shift of wall thickness on the fuel tank (open pinch). Identification of Any Warning
that can Occur : Customers may notice fuel leaking onto the ground, or smell fuel. Additionally, the evaporative emissions monitor may illuminate the malfunction indicator
cluster. In Owner Letters mailed to customers, Ford will Part 573 Safety Recall Report 24V-185 Page 2 advise customers to safely park and shut off the engine as promptly as possible if the customer notices the MIL lamp or any fuel leakage symptoms. Involved Components : Component Name 1 : Fuel Tank Component Description : Fuel Tank Assembly Component Part Number : NZ68-9002-B Supplier Identification : Component Manufacturer
Name : Plastic Omnium Clean Energy Systems Address : Blvd. Las Joyas #4497, Colinas de Leon,
Guanajuato León Foreign States 37668
Country : Mexico Chronology :
On February 6, 2024, an issue pertaining to a fuel tank open pinch was brought to Ford’s Critical Concern Review Group (CCRG) for review after Ford’s Hermosillo Assembly Plant (HSAP) identified a leak coming from the fuel tank on a 2024 Maverick vehicle. An In-Transit Stop Ship was issued to contain vehicles with suspect fuel tanks that had been produced at HSAP. There are no warranty or field reports associated with fuel tank leaks on 2024 Mavericks.
On March 1, 2024, Ford’s Field Review Committee reviewed the concern and approved a field action. Ford is not aware of any reports of fire, accident or injury related to this condition. The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 24V-185
Page 3
The information contained in this report was submitted pursuant to 49 CFR §573
Description of Remedy :
Description of Remedy Program : Owners will be notified by mail and instructed to take their vehicle to a
Ford or Lincoln dealer to have the fuel tanks replaced. There will be no charge for this service. In Owner Letters mailed to customers, Ford will advise customers to safely park and shut off the engine as promptly as possible in the event of a MIL lamp or if fuel leakage symptoms are observed.
Ford provided the general reimbursement plan for the cost of remedies paid for by vehicle owners prior to notification of a safety recall in May 2023. Ford will forward a copy of the notification letters to dealers to the agency when available.
How Remedy Component Differs from Recalled Component :
Identify How/When Recall Condition was Corrected in Production :
A new fuel tank produced without an open pinch joint (part number NZ68-9002-B) will be installed.
NR Recall Schedule :
Description of Recall Schedule : Notification to dealers is expected to occur on March 11, 2024. Mailing of
owner notification letters is expected to begin March 18, 2024 and is expected to be completed by March 22, 2024.
Planned Dealer Notification Date : MAR 11, 2024 – MAR 11, 2024
Planned Owner Notification Date : MAR 18, 2024 – MAR 22, 2024
* NR – Not Reported
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SEOCONTENT-END
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