Hard Top Roof – Latch Decal Does Not Match After Roof Panel Replacement – 2021-2022 Ford Bronco

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NHTSA ID Number: 10244657

Manufacturer Communication Number: TSB 23-2282

Summary

Some 2021-2022 Bronco vehicles built on or before 31-Mar-2022 and equipped with a factory hard top roof may have an older style latch decal installed that is no longer available to order. Replacement hard top roof panels will come with a newer style latch decal. This will create an appearance mismatch condition with the original roof panels that will still have the older style decals installed. To correct this condition, follow the Service Procedure to install newer style latch decals on all original hard top roof panels.

 


Model:

Ford

2021-2022 Bronco

Built on or before 31-Mar-2022

 

Issue: Some 2021-2022 Bronco vehicles built on or before 31-Mar-2022 and equipped with a factory hard top roof may have an older style latch decal installed that is no longer available to order. Replacement hard top roof panels will come with a newer style latch decal. This will create an appearance mismatch condition with the original roof panels that will still have the older style decals installed. To correct this condition, follow the Service Procedure to install newer style latch decals on all original hard top roof panels.

Action: Follow the Service Procedure to correct the condition on vehicles that meet all of the following criteria:

  • 2021-2022 Bronco
  • Built on or before 31-Mar-2022
  • Equipped with a factory hard top roof
  • Vehicle had a hard top roof panel(s) replaced and the latch decals on the new roof panel(s) does not match the latch decals from the original roof panel(s)

 

Parts – All Vehicles When Reattaching A Section Of The Headliner

Service Part Number Quantity Description
Obtain Locally If Needed 3M™ 4298UV Adhesion Promoter
Obtain Locally If Needed Disposable Gloves
Obtain Locally If Needed Sponge

 

Parts – 3-Door Vehicles – Parts To Inspect And Replace Only If Necessary

Service Part Number Quantity Description
M2DZ-98502H97-A If Needed Latch Decal Kit – 3 Door – Left Front Panel
M2DZ-98502H96-A If Needed Latch Decal Kit – 3 Door – Right Front Panel
M2DZ-9854310-A If Needed Headliner – 3 Door – Left Front Panel
M2DZ-9854310-B If Needed Headliner – 3 Door – Right Front Panel

 

Parts – 5-Door Vehicles – Parts To Inspect And Replace Only If Necessary

Service Part Number Quantity Description
M2DZ-78502H95-A If Needed Latch Decal Kit – 5 Door – Left Front Panel
M2DZ-78502H94-A If Needed Latch Decal Kit – 5 Door – Right Front Panel
M2DZ-78502H98-A If Needed Latch Decal Kit – 5 Door – Middle Panel
M2DZ-7854310-D If Needed Headliner – 5 Door – Left Front Panel
M2DZ-7854310-A If Needed Headliner – 5 Door – Right Front Panel
M2DZ-7854310-E If Needed Headliner – 5 Door – Middle Panel

If Needed indicates the part is not mandatory.

 

Service Procedure

1. Do the vehicle’s new roof panel(s) have latch decals that do not match the original roof panel(s)? Refer to Figure 1 for an image of the new latch decal (Figure 1, Callout 1) and an image of the old latch decal (Figure 1, Callout 2). Refer to Figures 2-3 for latch decal locations.

(1). Yes – proceed to Step 2.

(2). No – this article does not apply.

Figure 1 – View of the new and latch decals on a hard top roof panel

 

Figure 2 – View of the latch decal locations on the Bronco 3-door hard top roof

 

Figure 3 – View of the latch decal locations on the Bronco 5-door hard top roof

 

2. Remove the affected roof panels and place them upside down on a flat clean work surface. Refer to the Workshop Manual (WSM), Section 501-18B.

3. Remove the affected hard top flip latches and/or hard top turn handles. Refer to the WSM, Section 501-18B.

4. For vehicles equipped with a headliner, carefully peel back the edges of the headliner(s) located around the decals to gain access to the latch decal(s). If the headliner adhesive separates from the headliner, the headliner must be replaced.

5. Use a plastic scraper and fingers to remove all older style latch decal(s). Make sure the older latch decal(s) are completely removed from the roof panel component(s).

6. Install the new style latch decal(s). The new latch decals are a peel and stick design.

7. When reusing the existing headliner(s), use gloves and a sponge to apply 3M™ 4298UV Adhesion Promoter on the areas where the headliner will reattach to the bare roof and/or latch decal(s). Make sure to not extend the adhesion promoter outside of the contact area on the latch decal(s).

8. Use firm pressure to secure the headliner back into place on top of the latch decals.

9. Reinstall the affected hard top flip latches and/or hard top turn handles. Refer to the WSM, Section 501-18B.

10. Reinstall the affected roof panels back onto the vehicle. Refer to the WSM, Section 501-18B.

 


2 Affected Products

Vehicle

MAKE MODEL YEAR
FORD BRONCO 2021-2022

 


1 Associated Document

Manufacturer Communications

23-2282
16 October 2023

https://www.nhtsa.gov/recalls?nhtsaId=10244657

MC-10244657-0001.pdf 159.89KB

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Last update on 2024-07-02 / Affiliate links / Images from Amazon Product Advertising API

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