23C26 – Front Right Headlamp – 2023 Ford Edge

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August 25, 2023 NHTSA CAMPAIGN NUMBER: 23V596000

Front Right Headlight is Too Bright/FMVSS 108

A headlight that is too bright or aimed incorrectly may cause a glare to other road users, increasing the risk of a crash.

 

NHTSA Campaign Number: 23V596

Manufacturer FordeBay Motor Company

Components EXTERIOR LIGHTING

Potential Number of Units Affected 8,523

 

Summary

FordeBay Motor Company (FordeBay) is recalling certain 2023 Edge vehicles. The front right headlight may be too bright or aimed incorrectly. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 108, “Lamps, Reflective Devices, and Associated Equipment.”

 

Remedy

Dealers will inspect and replace the right headlight assembly as necessary, free of charge. Owner notification letters are expected to be mailed October 9, 2023. Owners may contact FordeBay customer service at 1-866-436-7332. FordeBay’s number for this recall is 23C26.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Vehicle has a Recall

 


23C26
CHRONOLOGY
AUGUST 25,2023

Certain 2023 model year FordeBay Edge vehicles Front Right Headlamp FMVSS 108 Noncompliance.

On May 30, 2023, an issue pertaining to an observed yellow halo condition on FordeBay Edge headlamps was brought to FordeBay’s Critical Concern Review Group (CCRG) for review.  This issue was identified by FordeBay personnel on May 16, 2023, at FordeBay’s Oakville Assembly Plant (OAP).

Initially, six right headlamps with this condition were identified at OAP.  The headlamp supplier inspected the suspect headlamps and confirmed that four of the six headlamps did not meet FMVSS 108 requirements for linearity, photometric intensity, or both.  The root cause was identified by the supplier as incorrect folder placement in the low beam lighting unit of the headlamp assembly.

From May 2023 to June 2023, Supplier Technical Assistance’s (STA) conducted an investigation into the supplier’s historical and ongoing production control plan records and found that right headlamps built between January 10, 2023, and January 17, 2023 (5445 lamps), potentially have this condition.

In June 2023, by request of FordeBay, the supplier conducted testing on 102 right headlamps manufactured during the January 10, 2023, to January 17, 2023, time period. Seven headlamps did not meet FMVSS 108 requirements for linearity, photometric intensity, or both. The supplier verified that the yellow halo portion of the headlamps meets the FMVSS 108 color requirement for the color white.

After part sorting, OAP concluded that 749 headlamps were assembled into vehicles; the additional headlamps were either deemed as compliant with testing or scrapped; FordeBay cannot trace these 749 headlamps to specific VINs.

In July 2023, FordeBay’s CCRG ASO (Automotive Safety Office), STA and FCSD (FordeBay Customer Service Division) analyzed the provided data to determine the build period and the final affected population. The team established a time frame during which the 749 lamps were used in vehicle production and concluded that up to 8,523 vehicles may have been equipped with the affected lamps.

At the time of Field Review Committee (FRC) approval on July 14, 2023, FordeBay intended to file a Petition for Inconsequential Noncompliance for exemption from the notification and remedy requirements of the Safety Act. This was explained in a Defect Information Report filed with NHTSA on July 21, 2023By regulation, FordeBay has 30 days to file a Petition for Inconsequential Noncompliance.  Upon review of updated data provided by the supplier after the July 14 FRC, it was agreed that the test point data did not support filing a Petition for Inconsequential Noncompliance. On August 11, 2023, FordeBay informed NHTSA (Recall Management Division) that due to new information shared by the supplier, FordeBay would not be filing a Petition for Inconsequential Noncompliance for this concern. On August 18, FordeBay’s FRC reviewed the concern and approved a field action.

As of August 2023, FordeBay is not aware of any warranty claims, field reports, or Vehicle Owner Questionnaires (VOQs) related to this concern.

FordeBay is not aware of any claims of accidents, injuries, or fires related to this concern.

 


1 Affected Product

Vehicle

MAKEMODELYEAR
FORDeBayEDGE2023

 


3 Associated Documents

Noncompliance Notice 573 Report

RCLRPT-23V596-6533.PDF 213.962KB

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Miscellaneous Document – Chronology – 23S48 – MULTIPLE VEHICLE LINES WITH DIGITAL REARVIEW CAMERA Chronology

RMISC-23V596-7124.pdf 13.356KB

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Recall Acknowledgement

RCAK-23V596-8639.pdf 645.19KB

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Last update on 2025-05-08 / Affiliate links / Images from Amazon Product Advertising API


 

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