1.5L – Active Torque Coupling Differential – Hissing Noise From Rear Liftgate Area When Driving Between 35-50 MPH (56-80 Km/h) – 2021-2023 Ford Bronco Sport

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NHTSA ID Number: 10243474

Manufacturer Communication Number: TSB 23-2298

Summary

Some 2021-2023 Bronco Sport vehicles equipped with a 1.5L engine built on 24-Jul-2021 and through 31-Aug-2023 may exhibit a hissing noise from rear liftgate area when driving straight between 35-50 MPH (56 80 Km/h). This may be due to the absence of the rear floor insulator located in the spare tire compartment. To correct this condition, follow the Service Procedure to install a rear floor insulator in the spare tire compartment.

 


Model:

Ford

2021-2023 Bronco Sport

Engine: 1.5LBuilt on 24-Jul-2021 and through 31-Aug-2023

 

Issue: Some 2021-2023 Bronco Sport vehicles equipped with a 1.5L engine built on 24-Jul-2021 and through 31-Aug-2023 may exhibit a hissing noise from rear liftgate area when driving straight between 35-50 mph (56–80 km/h). This may be due to the absence of the rear floor insulator located in the spare tire compartment. To correct the condition, follow the Service Procedure to install a rear floor insulator in the spare tire compartment.

Action: Follow the Service Procedure to correct the condition on vehicles that meet all of the following criteria:

  • 2021-2023 Bronco Sport
  • 1.5L engine
  • Built on 24-Jul-2021 and through 31-Aug-2023
  • Hissing noise from rear liftgate area when driving straight between 35-50 mph (56-80 km/h).

 

Parts

Service Part Number Quantity Description
LB5Z-7811516-A 1 Rear Floor Insulator

 

Service Procedure

1. Perform a road test and accelerate the vehicle between 35-50 mph (56–80 km/h), switch the vehicle drive mode from normal to slippery. Is the hissing noise eliminated in slippery mode?

(1). Yes – proceed to Step 2.

(2). No – this article does not apply. Refer to Workshop Manual, Section 100-04 Noise, Vibration and Harshness > Diagnosis and Testing for normal diagnostics.

2. Remove the luggage compartment package cover (if equipped). (Figure 1)

Figure 1

 

3. Remove the luggage compartment floor covering. (Figure 2)

Figure 2

 

4. Remove the wing nut that secures the spare tire by turning it clockwise.

5. Remove the spare tire, jack and wrench from the spare tire compartment.

6. Install the rear floor insulator. (Figure 3)

Figure 3

 

7. To assemble the vehicle, reverse the removal procedure.

 


3 Affected Products

Vehicle

MAKE MODEL YEAR
FORD BRONCO SPORT 2021-2023

 


1 Associated Document

Manufacturer Communications

23-2298
25 September 2023

https://www.nhtsa.gov/recalls?nhtsaId=10243474

MC-10243474-0001.pdf 187.264KB

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NHTSA ID Number: 10239627

Manufacturer Communication Number: SSM 51808

Summary

Some 2021-2023 Bronco Sport vehicles equipped with a 1.5L engine and active torque coupling differential may exhibit a hissing noise from rear liftgate area when driving between 35 to 50 MPH (56-80 Km/h). This condition could be eliminated when the vehicle is driven in slippery mode. This condition does not affect the vehicle durability and no additional diagnosis or service is required for this condition at this time. Inform the customers that they can continue to drive the vehicle and engineering is currently working on a solution for this condition that is expected in September 2023. The replacement of the rear drive unit (RDU) is not recommended for this condition. Monitor OASIS for additional information and schedule a service appointment for customers once the repair becomes available.

 

1 Associated Document

Manufacturer Communications

SSM 51808
2021-2023 Bronco Sport – 1.5L – Active Torque Coupling Differential – Hissing Noise From Rear Liftgate Area When Driving Between 35-50 MPH (56-80 Km/h)

https://www.nhtsa.gov/recalls?nhtsaId=10239627

MC-10239627-0001.pdf 112.925KB

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