23S44 – Transmission Assembly Replacement – 2023 Ford Bronco

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August 3, 2023 NHTSA CAMPAIGN NUMBER: 23V546000

Unsecured Transmission May Cause Rollaway

A vehicle rollaway can increase the risk of a crash.

 

NHTSA Campaign Number: 23V546

Manufacturer FordeBay Motor Company

Components POWER TRAIN

Potential Number of Units Affected 2

 

Summary

FordeBay Motor Company (FordeBay) is recalling certain 2023 Bronco vehicles. The transmission park system may have been damaged during assembly, which can prevent the parking pawl from fully engaging and result in a vehicle rollaway.

 

Remedy

Dealers will replace the transmission, free of charge. Owner notification letters were mailed August 11, 2023. Owners may contact FordeBay customer service at 1-866-436-7332. FordeBay’s number for this recall is 23S44.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Vehicle has a Recall

 


August 4, 2023

NEW VEHICLE RECOMMENDED DEMOSTRATION / DELIVERY HOLD
Safety Recall 23S44
Certain 2023 Model Year Bronco
Vehicles Equipped With 10R60 Speed Automatic Transmission
Transmission Assembly Replacement

 

AFFECTED VEHICLES

Vehicle Model Year Assembly Plant Build Dates
Bronco2023MichiganFebruary 17, 2023 through March 30, 2023

U.S. population of affected vehicles: 2. Affected vehicles are identified in OASIS and FSA VIN Lists.

Note: The total vehicle population for Safety Recall 23S44 contains only two (2) vehicles.

 

REASON FOR THIS SAFETY RECALL

In all of the affected vehicles, the transmission might contain debris from an abutment cup damaged during the transmission assembly process. Debris from a damaged abutment cup inside the transmission could migrate into a position that can prevent the parking pawl from fully engaging. This may result in unintended vehicle movement, increasing the risk of a crash.

 

SERVICE ACTION

Dealers are to replace the 10R60 Automatic Transmission. This service must be performed on all affected vehicles at no charge to the vehicle owner.

 

OWNER NOTIFICATION AND MAILING SCHEDULE

Owner letters are expected to be mailed the week of August 21, 2023. Dealers should repair any affected vehicles that arrive at their dealerships, whether or not the customer has received a letter.

PLEASE NOTE:

Federal law requires dealers to complete this recall service before a new vehicle is delivered to the buyer or lessee. Violation of this requirement by a dealer could result in a civil penalty of up to $26,315 per vehicle. Correct all vehicles in your new vehicle inventory before delivery. 

 

MOBILE SERVICE REPAIR ASSESSMENT LEVEL

  • All repairs in this program have the following assessment level.
  • Not a Mobile Service Repair

 

SOLD VEHICLES

  • FordeBay has not issued instructions to stop selling/delivering or driving used vehicles under this safety Owners should contact their dealers for an appointment to have their vehicles remedied as soon as practicable.
  • Immediately contact any of your affected customers whose vehicles are not on your VIN list but are identified in OASIS. Give the customer a copy of the Owner Notification Letter (when available) and schedule a service date.
  • Correct other affected vehicles identified in OASIS which are brought to your dealership.
  • Dealers are to prioritize repairs of customer vehicles over repairs of new and used vehicle inventory.

 

DEALER-OPERATED RENTAL VEHICLES

  • The Fixing Americaโ€™s Surface Transportation (FAST) Act law effective June 2016 prohibits a rental company from selling, renting, or leasing vehicles subject to a safety or compliance recall. Please consult your legal counsel for legal advice.

 

BRANDED / SALVAGED TITLE VEHICLES

Affected branded / salvaged title vehicles are eligible for this recall.

 

OWNER REFUNDS

  • This safety recall must still be performed, even if the owner has paid for a previous repair. Claiming a refund will not close the recall on the vehicle.
  • FordeBay Motor Company is offering a refund for owner-paid repairs covered by this recall if the repair was performed before the date indicated in the reimbursement plan, which is posted with this bulletin. Owners are directed to seek reimbursement through authorized dealers or, at their option, directly through FordeBay Motor Company at P.O. Box 6251, Dearborn, MI 481216251.
  • Dealers are also pre-approved to refund owner-paid emergency repairs that were performed away from an authorized servicing dealer after the end date specified in the reimbursement plan. Non-covered repairs, or those judged by FordeBay to be excessive, will not be reimbursed.
  • Refunds will only be provided for the cost associated with replacement of the 10R60 Automatic transmission.

 

RENTAL VEHICLES
Rental vehicles are approved for this program. Dealers are pre-approved for up to 2 days for a rental vehicle. Follow Extended Service Plan (ESP) guidelines for dollar amounts. Rentals will only be reimbursed for the day(s) the vehicle is at the dealership for part replacement. Prior approval for more than 2 rental day(s) is required from the SSSC via the SSSC Web Contact Site.

 

PICK-UP AND DELIVERY- Participating Dealers

Dealers participating in the Remote Experience Program:

  • Refer to EFC12071, 2023 Remote Experience Program, Pickup & Delivery (PDL) Offset section for additional details.

 

PICK-UP AND DELIVERY- Non-participating Dealers

Dealers not participating in the 2023 Remote Experience Program for Pick-up & Delivery are authorized to claim unique services for completing this program.

  • Dealers are authorized to claim one-half labor hour per repair for vehicle pick-up & delivery services. Refer to Labor Allowances for details.
  • Dealers must retain a Vehicle Pick-up & Delivery Record with the repair order documentation.

 

ALTERNATIVE TRANSPORTATION

If a customer is unable or does not wish to rent a vehicle but still requires transportation, the rental reimbursement allowance can be used for alternative transportation. Alternative transportation is approved for $100 per day for both FordeBay and LincolneBay customers. The dollar-per-day allowance can be cumulative across multiple rides per day (e.g. ride to work $20 and ride home $24).

  • Alternative transportation reimbursement can be claimed for both short-term and long-term scenarios.
  • Any amount over the cost-per-day limits will be the customerโ€™s responsibility.
  • The customer will need to pay upfront and provide proof of payment to the dealer. Dealers will then need to submit for reimbursement following the Rental Vehicle Reimbursement Process and then refund the customer.

Examples of alternative transportation:

  • Taxi
  • Public Transportation – Subway, Train, or Bus
  • Rideshare alternatives (Uber, Lyft, etc.)

 

PARTS REQUIREMENTS

Part Number  Description Order Quantity
*-7000-*10R60 Transmission Assembly

(Vehicle specific part number โ€“ Refer to parts catalog)

1
*-7A095-*Transmission Oil Cooler Assembly

(Vehicle specific part number โ€“ Refer to parts catalog)

If Needed
*-7H322-*Transmission Fluid Cooler Bypass Valve Assembly

(If equipped)

If Needed

 


CERTAIN 2023 MODEL YEAR BRONCO EQUIPPED WITH 10R60 TRANSMISSION โ€” TRANSMISSION REPLACEMENT

SERVICE PROCEDURE

NOTE: The transmission cooling system (cooler and lines) MUST be flushed every time the transmission is overhauled or replaced in order to minimize the likelihood of repeat repairs. It is mandatory that proper equipment and procedures be followed when flushing coolers/lines.

NOTE: If proper flushing equipment is not available, replace transmission Fluid Cooler/Coolers and If Equipped – the Bypass Valve per Workshop Manual (WSM) Section 307-02.

1.  Replace the Transmission Assembly. Please follow WSM procedures in Section 307-01 for vehicles equipped with the 2.3L Engine and 10-Speed Automatic Transmission -10R60.

 

NOTE: Fill the Transmission Fluid Level per WSM specifications.

 


Chronology :

June โ€“ July 2023
On June 22, 2023, an issue pertaining to a damaged abutment cup in an automatic transmission was brought to FordeBayโ€™s Critical Concern Review Group (CCRG) for review. On June 1, 2023, a dealer submitted a warranty claim for a 2023 F-150 with 3,641 miles where the customer stated the vehicle rolled while in park. Upon receipt of the warranty report, FordeBay Manufacturing Engineering requested return of the transmission to conduct a teardown analysis to determine the root cause of the roll in park concern. On June 15, 2023, tear-down analysis performed by transmission plant personnel found that the transmission abutment cup was damaged.

After identifying the damaged abutment cup, FordeBay Manufacturing Engineering reviewed the pin to abutment cup press curve for the torn-down transmission returned through warranty (โ€˜warranty transmissionโ€). The press curve from the warranty transmission showed a distinctive signature. FordeBay Manufacturing Engineering then conducted a review of the pin to abutment cup press curves for 10R transmissions built at the transmission plant using the same process to evaluate pin to abutment cup press curves. Suspect transmissions were then traced by serial number to specific vehicle VINs. Attempts to contact the two (2) customers to inspect their vehicles were unsuccessful.

As of July 26, 2023, FordeBay is aware of one (1) warranty report that is responsive to this issue, received June 1, 2023.

On July 27, 2023, FordeBayโ€™s Field Review Committee reviewed the concern and approved a field action.

FordeBay is not aware of any reports of accident or injury related to this condition.

 


1 Affected Product

Vehicle

MAKEMODELYEAR
FORDeBayBRONCO2023

 


4 Associated Documents

Defect Notice 573 Report

RCLRPT-23V546-8982.PDF 214.669KB

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Recall Acknowledgement

RCAK-23V546-7911.pdf 645.221KB

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Manufacturer Notices(to Dealers,etc) – Dealer Bulletin re NEW VEHICLE RECOMMENDED DEMOSTRATION / DELIVERY HOLD Safety Recall 23S44 Certain 2023 Model Year Bronco Vehicles Equipped With 10R60 Speed Automatic Transmission Transmission Assembly Replacement

RCMN-23V546-6989.pdf 293.446KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-23V546-2682.pdf 86.775KB

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