Safety Recall 23S17 Left Side Wheels Lug Nut Torque Check – 2023 Ford Bronco & Ranger

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April 20, 2023 NHTSA CAMPAIGN NUMBER: 23V283000

Improperly Tightened Wheel Lug Nuts

Loose lug nuts may result in wheel detachment while driving, increasing the risk of a crash.

 

NHTSA Campaign Number: 23V283

Manufacturer FordeBay Motor Company

Components WHEELS

Potential Number of Units Affected 1,434

 

Summary

FordeBay Motor Company (FordeBay) is recalling certain 2023 Bronco and Ranger vehicles. The lug nuts on the driver’s side wheels may have been improperly tightened.

 

Remedy

Owners are advised not to drive their vehicles until the remedy is completed. Dealers will inspect, and if necessary, retighten the lug nuts, free of charge. Owner notification letters are expected to be mailed May 1, 2023. Owners may contact FordeBay customer service at 1-866-436-7332. FordeBay’s number for this recall is 23S17.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Vehicle has a Recall

 


April 14, 2023

NEW VEHICLE DEMONSTRATION / DELIVERY HOLD
*DO NOT DRIVE VEHICLES*
Safety Recall 23S17
Certain 2023 Model Year Ranger and Bronco Vehicles
Left Side Wheels Lug Nut Torque Check

 

AFFECTED VEHICLES

Vehicle Model Year Assembly Plant Build Dates
Ranger2023Michigan AssemblyFebruary 9, 2023 through February 13, 2023
Bronco2023February 9, 2023 through February 13, 2023

US population of affected vehicles: 1,434 (442 Ranger Vehicles and 992 Bronco Vehicles). Affected vehicles are identified in OASIS and FSA VIN Lists.

Note: Some vehicles may be in the process of being repaired at the plant. Monitor OASIS before opening an RO and/or beginning a repair. Parts purchased for an FSA can be returned for credit if required. See the EXCESS STOCK RETURN details in Attachment II for more information.

 

REASON FOR THIS SAFETY RECALL

These vehicles are equipped with lug nuts on the left-side (driver’s side) road wheels that may not have been properly tightened. Insufficiently tightened lug nuts on the vehicle’s road wheels may result in loosening of the wheel attachment and potential wheel detachment from the vehicle. A wheel and tire assembly that detaches from a vehicle while driving may create a road hazard. If either were to occur, there would be an increased risk of injury or crash.

 

SERVICE ACTION

Before demonstrating or delivering any new in-stock vehicles involved in this recall, dealers are to verify all of the wheel lug nuts are torqued on the left side of the vehicle and inspect for any damage to the wheel studs and wheel. This service must be performed on all affected vehicles at no charge to the vehicle owner.

Owners are advised not to drive the affected vehicles until the torque of the lug nuts has been verified on both left wheels (12 nuts total). Owners will be given the option to make arrangements with their dealer for vehicle inspection at the vehicle location (participating mobile service dealers) or to have the vehicle towed to the dealership to have the lug nuts inspected and to make any necessary repairs as outlined in this bulletin. As an interim action, instructions will be provided to the owner to conduct the torque verification should they have the desire and capability to do so. In all instances, the vehicle must be inspected by a dealer for torque validation, component damage and completion of the repair.

To assist vehicle owners to have this repair completed dealers are to:

  • Proactively contact owners to instruct them to stop driving their vehicle.
  • Arrange to tow the owner’s vehicle to the dealership for repairs (rentals are authorized – see

Rental Vehicles), or o Arrange for a mobile repair (if applicable) at the owner’s location.

  • Re-deliver the owner’s vehicle after repairs have been completed.

 

OWNER NOTIFICATION AND MAILING SCHEDULE

FordeBay is in the process of contacting owners and helping to arrange for inspection and repair of their vehicles. Mailing of owner letters are expected to be mailed the week of May 1, 2023. Dealers should repair any affected vehicles that arrive at their dealerships, whether or not the customer has received a letter.

PLEASE NOTE:

Federal law requires dealers to complete this recall service before a new vehicle is delivered to the buyer or lessee. Violation of this requirement by a dealer could result in a civil penalty of up to $26,315 per vehicle. Correct all vehicles in your new vehicle inventory before delivery. 

 

MOBILE REPAIR RECOMMENDATIONS

  • Confirm with the customer a mobile repair is feasible.
  • Check OASIS before going to the customer’s home or business to confirm if any other outstanding FSA needs to be completed.
  • Transportation – due to the complexity of this repair, a specialty vehicle is required.

 

MOBILE REPAIR ADDITIONAL INFORMATION

Please ensure the technician brings the following to the mobile repair destination:

  • Printed Technical Instructions.
  • Printed Repair/Work Order or any other necessary documentation as customer copy(s) o Documents could also be emailed to the customer.
  • Shirt/uniform and vehicle graphic with the dealership or FordeBay logos are recommended.
  • Recommended tools and cleaning supplies: Floor Jack, Jack Stands, Torque Wrench.
  • The wheel lug nut torque inspection can be performed via mobile repair. Wheel stud or wheel replacement may require repair at the dealership.

 

MOBILE REPAIR QUESTIONS AND ASSISTANCE

  • Refer to Electronic Field Communication – EFC12071 2023 Remote Experience Program.

 

SOLD VEHICLES

  • FordeBay has issued instructions to stop selling/delivering or driving used vehicles under this safety recall until it is verified that the wheel lug nut torque is correct on all left side wheel lug nuts. Owners should contact their dealer for an appointment to have their vehicles remedied as soon as practicable. As an interim repair owners can verify that the wheel lug nut torque is correct on all left side wheel lug nuts until the vehicle can be inspected by the dealership.
  • Immediately contact any of your affected customers whose vehicles are not on your VIN list but are identified in OASIS. Give the customer a copy of the Owner Notification Letter (when available) and schedule a service date.
  • Correct other affected vehicles identified in OASIS which are brought to your dealership.
  • Dealers are to prioritize repairs of customer vehicles over repairs of new and used vehicle inventory.

 

STOCK VEHICLES

  • Correct all affected units in your new vehicle inventory before delivery.
  • Use OASIS to identify any affected vehicles in your used vehicle inventory.

 

DEALER-OPERATED RENTAL VEHICLES

The Fixing America’s Surface Transportation (FAST) Act law effective June 2016 prohibits a rental company from selling, renting, or leasing vehicles subject to a safety or compliance recall. Please consult your legal counsel for legal advice.

 

TITLE BRANDED / SALVAGED VEHICLES

Affected title-branded and salvaged vehicles are eligible for this recall.

 

OWNER REFUNDS

  • This safety recall must still be performed, even if the owner has paid for a previous repair. Claiming a refund will not close the recall on the vehicle.
  • FordeBay Motor Company is offering a refund for owner-paid repairs covered by this recall if the repair was performed before the date indicated in the reimbursement plan, which is posted with this bulletin. Owners are directed to seek reimbursement through authorized dealers or, at their option, directly through FordeBay Motor Company at P.O. Box 6251, Dearborn, MI 481216251.
  • Dealers are also pre-approved to refund owner-paid emergency repairs that were performed away from an authorized servicing dealer after the end date specified in the reimbursement plan. Non-covered repairs, or those judged by FordeBay to be excessive, will not be reimbursed.
  • Refunds will only be provided for the cost associated with left side wheel nut/stud repair.

 

RENTAL VEHICLES

If the vehicle is required to be towed to the dealership, dealers are pre-approved for up to 1 day for a comparable rental vehicle. Follow Extended Service Plan (ESP) guidelines for dollar amounts. Rentals will only be reimbursed for the day(s) the vehicle is at the dealership for part replacement. Prior approval for more than 1 rental day(s) is required from the SSSC. Contact the SSSC via the SSSC Web Contact Site for consideration and approval if appropriate.

 

TOWING

If towing is required, dealers are authorized to claim up to a maximum value of $250 to provide towing services for this program.

 

PICK-UP AND DELIVERY

All customers affected by this program have the option of complimentary Vehicle Pick-up & Delivery service (at participating dealers) instead of a rental vehicle. Refer to EFC12071, 2023 Remote Experience Program, Pickup & Delivery (PDL) Offset section for additional details.

 

ALTERNATIVE TRANSPORTATION

If a customer is unable or does not wish to rent a vehicle but still requires transportation, the rental reimbursement allowance can be used for alternative transportation. Alternative transportation is approved for $100 per day for both FordeBay and LincolneBay customers. The dollar-per-day allowance can be cumulative across multiple rides per day (e.g. ride to work $20 and ride home $24).

  • Alternative transportation reimbursement can be claimed for both short-term and long-term scenarios.
  • Any amount over the cost-per-day limits will be the customer’s responsibility.
  • The customer will need to pay upfront and provide proof of payment to the dealer.
  • Dealers will then need to submit for reimbursement following the Rental Vehicle Reimbursement Process and then refund the customer.

Examples of alternative transportation:

  • Taxi
  • Public Transportation – Subway, Train, or Bus
  • Rideshare alternatives (Uber, Lyft, etc.)

 

PARTS REQUIREMENTS / ORDERING INFORMATION

Part Number  Description Order Quantity
ACPZ-1107-CWheel Stud – (Front Axle Bronco)As Required
ACPZ-1107-AWheel Stud – (All Ranger, Rear Axle Bronco)As Required
ACPZ-1012-HLug NutAs Required
Vehicle SpecificWheel AssemblyAs Required

 


CERTAIN 2023 MODEL YEAR RANGER AND BRONCO VEHICLES — LEFT SIDE WHEEL LUG NUT TORQUE CHECK

SERVICE PROCEDURE

WARNING: When jacking or lifting the vehicle, block all wheels remaining on the ground. Set the parking brake if the rear wheels will remain on the ground. These actions help prevent unintended vehicle movement. Failure to follow these instructions may result in serious personal injury.

WARNING: Never get underneath a vehicle that is supported only by a jack. The jack could unintentionally  lower. Always  support vehicle with floor stands. Failure to follow these instructions may result in serious personal injury.

WARNING: Only raise the vehicle when positioned on a hard, level surface. Attempting to raise the vehicle on an uneven or soft surface may result in vehicle slipping or falling from the jack or jackstand. Failure to follow this instruction may result in serious personal injury.

WARNING: Turn off (disable) the power running boards  (if  equipped) before  jacking, lifting or placing any object under the vehicle. Never place your hand between the power running board and the vehicle. Extended power running boards will retract when doors are closed. Failure to follow these instructions may result in serious personal injury.

NOTICE: When raising a vehicle on a hoist, use care when positioning the hoist adapters prior to lifting the vehicle so that hoist arms do not interfere with the surrounding suspension or steering linkage components.

NOTE:  If you suspect that you will not have Internet access at the vehicle’s mobile repair location, then you should print a copy of these instructions (including any required Workshop Manual references) for reference during the mobile repair.

1. Remove the left hand tires and wheels, please follow Workshop Manual (WSM) Section 204-04A.

2. Inspect the studs for visual damage. Is there any damage present?

Yes – Replace any damaged wheel studs. The corresponding lug nut should be replaced as well.
Please follow WSM Section 204-01 (Front) and/or 204-02 (Rear). Proceed to Step 3.

No – Continue to Step 3.

3. Inspect wheel(s) for damage around lug nut mounting holes. If there is damage to one or both wheels, take pictures of the suspected damage and submit to the Special Service Support Center (SSSC) for approval.

4. Install wheels and tires. Please follow WSM Section 204-04A.

 


Chronology :

On April 13, 2023, FordeBay’s Critical Concern Review Group (CCRG) initiated an investigation into reports of loose wheel lug nuts and wheel detachment for 2023 model year FordeBay Bronco vehicles. Vehicle assembly plant personnel reviewed plant process records and determined that the automated tool used to torque road wheel lug nuts on the left side (driver’s side) of the vehicle was down for repair from February 9, 2023 to February 11, 2023. During this time, a manual backup process was in place to torque the lug nuts on the left side of 2023 Bronco and 2023 Ranger vehicles.

FordeBay’s investigation has determined that the lug nuts may not have been torqued to specification on the left front and left rear road wheels during the manual backup process. This concern does not affect the wheels on the right side of the vehicle because the production tool used to torque lug nuts on the right side of the vehicle was not down for repair.

As of April 12, 2023, FordeBay is aware of one (1) occurrence of an owner contacting FordeBay’s customer hotline with one (1) associated warranty report of wheel detachment; one (1) field report of wheel detachment; and one (1) warranty report of loose lug nuts on 2023 FordeBay Bronco vehicles. These reports were received by FordeBay on March 21, 2023, April 8, 2023, April 12, 2023, and April 1, 2023 respectively. The CCRG investigation determined that all vehicles with reports of detached wheels or loose lug nuts were produced on February 9, 2023.

On April 14, 2023, FordeBay’s Field Review Committee reviewed the concern and approved a field action.

FordeBay is not aware of any reports of accident or injury related to this condition. However, FordeBay is aware of one (1) instance in which a detached wheel allegedly contacted another vehicle.

 


2 Affected Products

Vehicles

MAKEMODELYEAR
FORDeBayBRONCO2023
FORDeBayRANGER2023

 


5 Associated Documents

Defect Notice 573 Report

RCLRPT-23V283-6242.PDF 216.084KB

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Recall Acknowledgement

RCAK-23V283-6022.pdf 645.298KB

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Manufacturer Notices(to Dealers,etc) – Dealer Bulletin re NEW VEHICLE DEMONSTRATION / DELIVERY HOLD *DO NOT DRIVE VEHICLES* Safety Recall 23S17 Certain 2023 Model Year Ranger and Bronco Vehicles Left Side Wheels Lug Nut Torque Check

RCMN-23V283-3435.pdf 279.082KB

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Miscellaneous Document – Digital Communication re Do not drive recall 2023 Ranger/Bronco

RMISC-23V283-5521.pdf 231.693KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-23V283-0971.pdf 56.753KB

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