MT88 Manual Transmission – Rotational Scraping Noise From Transmission When Cold And In Neutral, 1st And/Or 2nd Gear With Clutch Applied – 2021-2023 Ford Bronco

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NHTSA ID Number: 10237783

Manufacturer Communication Number: TSB 23-2019

Summary

Some 2021-2023 Bronco vehicles equipped with a MT88 manual transmission may experience a rotational scraping noise while the transmission is in neutral, 1st or 2nd gear with the clutch pedal released and may be more noticeable in ambient temps below 10°C (50°F) and after a cold soak. This noise may diminish as the transmission warms up. This may be due to the 5th and 6th gear synchronizer rings. To correct the condition, follow the Service Procedure to replace the 5th and 6th gear synchronizer rings.

 


This bulletin supersedes 22-2371.

Model:

Ford

2021-2023 Bronco

 

Summary

This article supersedes TSB 22-2371 to update the vehicle model years effected.

Issue: Some 2021-2023 Bronco vehicles equipped with a MT88 manual transmission may experience a rotational scraping noise while the transmission is in neutral, 1st or 2nd gear with the clutch pedal released and may be more noticeable in ambient temps below 10°C (50°F) and after a cold soak. This noise may diminish as the transmission warms up. This may be due to the 5th and 6th gear synchronizer rings. To correct the condition, follow the Service Procedure to replace the 5th and 6th gear synchronizer rings.

Action: Follow the Service Procedure to correct the condition if the vehicle meets the following criteria:

  • 2021-2023 Bronco
  • Equipped with MT88 manual transmission
  • Rotational scraping noise from the transmission in neutral, 1st and/or 2nd gear and clutch pedal released may be more noticeable in ambient temps below 10°C (50°F) and after a cold soak
  • Noise may diminish as the transmission warms up

 

Parts

Service Part Number Quantity Description Unit of Issue Piece Quantity
W520103-S442eBay 1 Exhaust Flange Nuts 4 2
MB3Z-9450-BeBay 1 Exhaust Flange Gasket 1 1
W713314-S439 1 Hanger Bracket Bolts 4 2
W500121-S439eBay 3 Transfer Case To Transmission Bolts 4 9
LB3Z-4B496-AeBay 8 Rear Driveshaft Bolts And Retaining Straps 1 8
JB3Z-4B496-BeBay 6 Front Driveshaft Bolts And Retaining Straps 1 6
W710624-S300eBay 1 Crawler/Reverse Gear Synchronizer Roll Pin 4 1
MU7Z-7W441-AeBay 1 Gate Pin 1 1
MU7Z-7107-D 2 5th And 6th Gear Synchronizer Rings 1 2
BR3Z-7064-AeBay 1 Input Shaft Circlip 1 1
MU7Z-7048-AeBay 1 Input Shaft Seal 1 1
MU7Z-7P497-AeBay 1 Counter Shaft Bore Plug 1 1
BR3Z-7052-AeBay 1 Output Shaft Seal 1 1
MU7Z-3K050-AeBay 2 Circlip 1 2
MU7Z-3K050-BeBay 1 Circlip 1 1
MU7Z-3K050-CeBay 1 Circlip 1 1
W520214-S440 MT88 Manual Transmission - Rotational Scraping Noise From Transmission When Cold And In Neutral, 1st And/Or 2nd Gear With Clutch Applied - 2021-2023 Ford Bronco | small light 1 Stabilizer Bar Nuts 2 2
W721041-S439eBay 1 Stabilizer Bar Studs 4 2
W721449-S439eBay 1 Stabilizer Bar Bolts 4 2
TA-357 MT88 Manual Transmission - Rotational Scraping Noise From Transmission When Cold And In Neutral, 1st And/Or 2nd Gear With Clutch Applied - 2021-2023 Ford Bronco | small light As Needed Motorcraft® High Performance Engine RTV Silicone
XT-11-QDC MT88 Manual Transmission - Rotational Scraping Noise From Transmission When Cold And In Neutral, 1st And/Or 2nd Gear With Clutch Applied - 2021-2023 Ford Bronco | small light As Needed Motorcraft® Dual Clutch Transmission Fluid
ZC-30-A MT88 Manual Transmission - Rotational Scraping Noise From Transmission When Cold And In Neutral, 1st And/Or 2nd Gear With Clutch Applied - 2021-2023 Ford Bronco | small light As Needed Motorcraft® Gasket Remover
ZC-31-B MT88 Manual Transmission - Rotational Scraping Noise From Transmission When Cold And In Neutral, 1st And/Or 2nd Gear With Clutch Applied - 2021-2023 Ford Bronco | small light As Needed Motorcraft® Metal Surface Prep Wipes
ZC-20eBay As Needed Motorcraft® Engine Shampoo and Degreaser
PM-4-A MT88 Manual Transmission - Rotational Scraping Noise From Transmission When Cold And In Neutral, 1st And/Or 2nd Gear With Clutch Applied - 2021-2023 Ford Bronco | small light As Needed Motorcraft® Metal Brake Parts Cleaner (Compliant With Low Volatile Organic Compound Requirements As Required In Some USA States)
PM-4-B MT88 Manual Transmission - Rotational Scraping Noise From Transmission When Cold And In Neutral, 1st And/Or 2nd Gear With Clutch Applied - 2021-2023 Ford Bronco | small light As Needed Motorcraft® Metal Brake Parts Cleaner (Not Compliant With Volatile Organic Compound Requirements)
PM-20 MT88 Manual Transmission - Rotational Scraping Noise From Transmission When Cold And In Neutral, 1st And/Or 2nd Gear With Clutch Applied - 2021-2023 Ford Bronco | small light As Needed Motorcraft® DOT 4 LV High Performance Motor Vehicle Brake Fluid
Obtain Locally As Needed Plastic Scraper / Plastic Razer Blades
Obtain Locally As Needed Nylon Bristle Brush
Obtain Locally As Needed Lint Free Towel
Obtain Locally As Needed Isopropyl Alcohol (Minimum 90%)
Obtain Locally As Needed Large Zip Ties

Quantity refers to the amount of the service part number required to repair the vehicle.

Unit of Issue refers to the number of individual pieces included in a service part number package.

Piece Quantity refers to the total number of individual pieces required to repair the vehicle.

As Needed indicates the amount of the part may vary and/or is not a whole number. Parts can be billed out as non-whole numbers, including less than 1.

 

Service Procedure

NOTE: New 5th and 6th gear synchronizer rings are now available with an improved design to correct the rotational scraping noise. Upon receiving the synchronizer rings, check for engineering part number MU7R-7101-GA or later which will be stamped on the rings.

1. Remove the transmission from the vehicle, Refer to Workshop Manual (WSM), Section 308-03.

2. Disassemble the sub-assemblies to gain access to the 5th and 6th gear synchronizer rings. Refer to WSM, Section 308-03.

3. Replace the 5th and 6th gear synchronizer rings.

4. Assemble the transmission. Refer to WSM, Section 308-03.

(1). The reverse/crawl gear synchronizer assembly must be assembled on the transmission. Refer to Figures 1-2 for an exploded view of the reverse/crawl gear synchronizer assembly.

Figure 1

 

Figure 2

 

5. Install the transmission. Refer to WSM, Section 308-03.

 


3 Affected Products

Vehicle

MAKE MODEL YEAR
FORD BRONCO 2021-2023

 


1 Associated Document

Manufacturer Communications

23-2019
08 June 2023

https://www.nhtsa.gov/recalls?nhtsaId=10237783

MC-10237783-0001.pdf 340.966KB

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NHTSA ID Number: 10228746

Manufacturer Communication Number: TSB 22-2371

Summary

Some 2021-2022 Bronco vehicles equipped with a MT88 manual transmission may experience a rotational scraping noise in ambient temps below 10C (50F) and after a cold soak with the transmission in neutral, 1st and/or 2nd gear and clutch engaged. The noise may go away as the transmission warms up. This may be due to the 5th and 6th gear synchronizer rings. To correct the condition, follow the Service Procedure to replace the 5th and 6th gear synchronizer rings.

1 Associated Document

Manufacturer Communications

22-2371
13 December 2022

https://www.nhtsa.gov/recalls?nhtsaId=10228746

MC-10228746-0001.pdf 327.729KB

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Last update on 2024-06-18 / Affiliate links / Images from Amazon Product Advertising API

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