23S09 Steering Gear Replacement – 2023 Ford Bronco Wildtrak & 2022 Bronco Raptor

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March 8, 2023 NHTSA CAMPAIGN NUMBER: 23V155000

Steering Wheel May Lock-Up While Driving

A steering wheel that locks-up can result in a complete loss of steering control, increasing the risk of a crash.

 

NHTSA Campaign Number: 23V155

Manufacturer Ford Motor Company

Components STEERING

Potential Number of Units Affected 343

 

Summary

Ford Motor Company (Ford) is recalling certain 2023 Bronco Wildtrak and 2022 Bronco Raptor vehicles. Internal damage to the steering gear may require increased steering effort or cause the steering wheel to lock-up.

 

Remedy

Owners are advised not to drive their vehicles until the remedy is performed. Dealers will replace the steering gear, free of charge. Owner notification letters were mailed March 31, 2023. Owners may contact Ford customer service at 1-866-436-7332. Ford’s number for this recall is 23S09.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Vehicle has a Recall

 


March 15, 2023

NEW VEHICLE DEMONSTRATION / DELIVERY HOLD
*DO NOT DRIVE VEHICLES*
Safety Recall 23S09
Certain 2022-2023 Model Year Bronco – Wildtrak & Raptor Models
Steering Gear Replacement

 

AFFECTED VEHICLES

Vehicle Model Year Assembly Plant Build Dates
Bronco (Wildtrak & Raptor) 2022 Michigan 30-Aug-2022 through 26-Oct-2022
2023 21-Nov-2022 through 01-Mar-2023

Affected vehicles are identified in OASIS and Attachment IV VIN Lists. VINs will also be loaded to the FSA VIN lists. This program involves 155 delivered U.S. vehicles. Service parts are not affected.

 

THE VEHICLES IN THIS PROGRAM ARE NOT TO BE DRIVEN UNTIL THIS REPAIR HAS BEEN PERFORMED

When operating affected vehicles, it is possible that the steering may lock causing a complete loss of steering control. This may increase the risk of a crash.

 

REASON FOR THIS SAFETY RECALL

In some of the affected vehicles, an internal component of the steering gear may have been damaged during steering gear manufacturing. This damage to the steering gear may result in increased steering efforts and the potential to not be able to turn the steering wheel while driving, increasing the risk of a crash.

 

SERVICE ACTION

Before DRIVING, DEMONSTRATING, OR DELIVERING any new in-stock vehicles involved in this safety recall, dealers are to replace the steering gear. This service must be performed on all affected vehicles at no charge to the vehicle owner.

Owners are advised not to drive the affected vehicles (see VIN list) until this repair has been completed. To assist vehicle owners having this repair completed dealers should:

  • Proactively contact owners to instruct them to stop driving their vehicle
  • Arrange to tow the owner’s vehicle to the dealership for repairs (rentals are authorized – see Rental Vehicles)
  • Re-delivery of the owner’s vehicle after repairs have been completed

 

OWNER NOTIFICATION AND MAILING SCHEDULE

Owner letters are expected to be mailed the week of March 27, 2023. Dealers should repair any affected vehicles that arrive at their dealerships, whether or not the customer has received a letter.

PLEASE NOTE:

Federal law requires dealers to complete this recall service before a new vehicle is delivered to the buyer or lessee. Violation of this requirement by a dealer could result in a civil penalty of up to $26,315 per vehicle. Correct all vehicles in your new vehicle inventory before delivery. 

 

SOLD VEHICLES

  • Ford has issued instructions to stop selling/delivering or driving used vehicles under this safety Owners should contact their dealer for an appointment to have their vehicles remedied as soon as practicable.
  • Immediately contact any of your affected customers whose vehicles are not on your VIN list but are identified in OASIS. Give the customer a copy of the Owner Notification Letter (when available) and schedule a service date.
  • Correct other affected vehicles identified in OASIS which are brought to your dealership.
  • Dealers are to prioritize repairs of customer vehicles over repairs of new and used vehicle inventory.

 

STOCK VEHICLES

  • Correct all affected units in your new vehicle inventory before delivery.
  • Use OASIS to identify any affected vehicles in your used vehicle inventory.

 

DEALER-OPERATED RENTAL VEHICLES

The Fixing America’s Surface Transportation (FAST) Act law effective June 2016 prohibits a rental company from selling, renting or leasing vehicles subject to a safety or compliance recall. Please consult your legal counsel for legal advice.

 

TITLE BRANDED / SALVAGED VEHICLES

Affected title branded and salvaged vehicles are eligible for this recall.

 

OWNER REFUNDS

  • This safety recall must still be performed, even if the owner has paid for a previous repair. Claiming a refund will not close the recall on the vehicle.
  • Ford Motor Company is offering a refund for owner-paid repairs covered by this recall if the repair was performed before the date indicated in the reimbursement plan, which is posted with this bulletin. Owners are directed to seek reimbursement through authorized dealers or, at their option, directly through Ford Motor Company at P.O. Box 6251, Dearborn, MI 481216251.
  • Dealers are also pre-approved to refund owner-paid emergency repairs that were performed away from an authorized servicing dealer after the end date specified in the reimbursement plan. Non-covered repairs, or those judged by Ford to be excessive, will not be reimbursed.
  • Refunds will only be provided for the cost associated with the replacement of the steering gear.

 

RENTAL VEHICLES

Dealers are pre-approved for up to 20 days for a rental vehicle if service parts are unavailable. Dealers are pre-approved for 2 days of rental if service parts are available. Follow Extended Service Plan (ESP) guidelines for dollar amounts. Rentals will only be reimbursed for the day(s) the vehicle is at the dealership for part replacement. Prior approval for more than 20 rental days is required from the SSSC. Contact the SSSC via the SSSC Web Contact Site for consideration and approval if appropriate.

 

TOWING

Dealers are authorized to claim up to a maximum value of $250 to provide towing services for this program.

 

VEHICLE DELIVERY

All customers affected by this program have the option of complimentary Vehicle Delivery service (at participating dealers). Refer to EFC12071, 2023 Remote Experience Program, Pickup & Delivery (PDL) Offset section for additional details.

 

 PARTS REQUIREMENTS

Part Number  Description Order Quantity
NB3Z-3504-* Steering Gear 1
W720880-S439eBay Steering Gear Mounting Bolt – 4 bolts per pack, 2 required per repair 1

 


CERTAIN 2022-2023 MODEL YEAR BRONCO WILDTRAK AND RAPTOR VEHICLES — STEERING GEAR REPLACEMENT

 

SERVICE PROCEDURE

1. Position the vehicle on a hoist.

2. Disconnect the Battery. Follow the Workshop Manual (WSM) procedures in Section 414-01.

3. Connect a scan tool, connect and upload the module configuration information from the Power Steering Control Module (PSCM). Refer to: Module Programming (418-01A Module Configuration, General Procedures).

NOTICE: Do not allow the steering column to rotate while the steering column shaft is disconnected or damage to the steering column internal sensor may result.

4. Using a holding device, hold the steering wheel in the straight-ahead position. See Figure 1.

 

5. Remove the engine rear undershield. Follow the WSM procedures in Section 501-02.

6. If equipped, remove and discard the bolts and remove the stabilizer bar undershield. See Figure 2.

 

7. Remove the front driveshaft. Follow the WSM procedures in Section 205-01.

8. Remove both Right Hand (RH) and Left Hand (LH) front halfshafts. Follow the WSM procedures in Section 204-04.

9. Disconnect the Electronic Locking Differential (ELD) electrical connector (1), detach the retainers and position aside the ELD wiring harness (2). See Figure 3.

 

10. Remove and discard the front axle carrier mounting bracket bolts. See Figure 4.

 

11. Using transmission jack, support the front axle assembly. See Figure 5.

 

12. Remove and discard the front axle tube bushing bolt. See Figure 6.

 

13. Remove and discard the front axle cover bushing bolt. See Figure 7.

 

14. Highlight the installation mark on the breather hose and tube. Detach the breather hose from tube. See Figure 8.

 

15. Lower the transmission jack and the front axle assembly. See Figure 9.

 

WARNING: Do not reuse steering column shaft bolts. This may result in fastener failure and steering column shaft detachment or loss of steering control. Failure to follow this instruction may result in serious injury to vehicle occupant(s).

NOTICE: Do not allow the steering wheel to rotate while the steering column shaft is disconnected or damage to the clockspring may result.

16. Remove and discard the steering column shaft coupler retainer (1). Separate the lower steering column shaft from the steering gear (2). See Figure 10.

 

17. Disconnect the Electronic Power Assist Steering (EPAS) gear electrical connectors. See Figure 11.

 

18. Support the EPAS gear assembly (1). Remove and discard the EPAS gear retainers (2). See Figure 12.

 

19. Rotate the EPAS gear tower downward (1), shift the EPAS gear toward the RH side of the vehicle (2) and remove the EPAS gear (3). See Figure 13.

 

20. Install the new steering gear. Follow the WSM procedures in Section 211-02.

IMPORTANT NOTE: Federal law prohibits selling motor vehicle parts or components that are under safety, compliance, or emissions recall. Unless a part is requested to be returned to Ford, all parts replaced under this FSA must be scrapped in accordance with all applicable local, state and federal environmental protection and hazardous material regulations. Refer to the Parts Retention, Return, & Scrapping section of the FSA dealer bulletin for further information.

 


The following table contains a list of affected VINs for FSA 23S09.

To search for a VIN: 

  • Press the Ctrl key and the F key simultaneously, insert the VIN, and then press ENTER.
  • Or use the Search Function (magnifier icon) in the Menu bar above.

Affected VINs for FSA 23S09 in PDF Bellow.

 

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Chronology :

On March 2, 2023, an issue pertaining to a broken ball nut retainer in a warranty-returned steering gear was brought to Ford’s Critical Concern Review Group (CCRG) for review. As part of the warranty return process, steering gears are sent to the steering gear supplier and they assess and analyze the returned part. The technician comments on the warranty claim alleged a grinding noise while steering and loss of power steering function – there was no indication of a loss of directional control. The steering gear supplier completed the part tear down on February 27, 2023 and contacted Ford. The inspection found that the ball nut retainer was broken and displaced. A broken ball nut retainer can allow the balls within the ball nut assembly to displace and wedge.

 


2 Affected Products

Vehicle

MAKE MODEL YEAR
FORD BRONCO 2022-2023

 


11 Associated Documents

Recall 573 Report – 3/10/23

RCLRPT-23V155-1718.PDF 215.22KB

 


Defect Notice 573 Report

RCLRPT-23V155-8492.PDF 215.218KB

 


Manufacturer Notices(to Dealers,etc) – Dealer Message re NEW VEHICLE DEMONSTRATION / DELIVERY HOLD *DO NOT DRIVE VEHICLES* Safety Recall 23S09 Certain 2022-2023 Model Year Bronco – Wildtrak & Raptor Models Steering Gear Replacement

RCMN-23V155-4964.pdf 100.592KB

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Recall Acknowledgement

RCAK-23V155-9695.pdf 645.203KB

 


Manufacturer Notices(to Dealers,etc) – Dealer Bulletin re NEW VEHICLE DEMONSTRATION / DELIVERY HOLD *DO NOT DRIVE VEHICLES* Safety Recall 23S09 Certain 2022-2023 Model Year Bronco – Wildtrak & Raptor Models Steering Gear Replacement

RCMN-23V155-1965.pdf 2787.131KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-23V155-5466.pdf 52.897KB

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Recall Quarterly Report #1, 2023-1

RCLQRT-23V155-9843.PDF 211.133KB

 


Recall Quarterly Report #2, 2023-2

RCLQRT-23V155-7830.PDF 211.233KB

 


ISSUED Renotification Notice

RCRN-23V155-0826.pdf 545.083KB

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Recall Quarterly Report #3, 2023-3

RCLQRT-23V155-0963.PDF 211.455KB

 


Recall Quarterly Report #4, 2023-4

RCLQRT-23V155-7540.PDF 211.563KB

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=23V155&docType=RCL

 


 

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LAUNCH X431 PRO 5 Scan Tool: 2024 J2534 Reprogramming Tool, ECU Online Coding, Topology Mapping, Upgraded of X431 V+, Bi-Directional Diagnostic Scanner, with SmartBox 3.0 CANFD & DOIP, 2 Years Update
  • 【Why Choose LAUNCH scanner X431 PRO5】It is the original LAUNCH X431 scan tool, the 2024 upgraded version of PROS V+, X431 PRO3 and V+ 4.0, which is a worthwhile investment for repair shops and mechanics. LAUNCH X431 PRO 5, all is set to OE-level standards with 1) J2534 ECU Programming & 50+ service same as PAD Series; 2) Bi-directional control + All system diagnostics as Snap-on scanner; 3) Online Coding functions directly connect to OEM server; 4) Top-notch Topology Mapping function
  • J2534 Programming with Smart Box 3.0】 What is super SmartBox 3.0 VCI? Worth 1000$, Smart Box 3.0 is backed on new ISO9141/J1850/SAE J2610/CANFD/DOIP, which enables you to run 14x quicker data trans and advanced OEM J2534 reprogramming for B-MW, Ben-z, F-ord, Jaguar, Land Rover, GW, Volvo, etc. (please reach to us for more details). It also serves as a wireless VCI allowing the vehicle to transmit data to the diagnostic tablet without a physical connection.
  • 【New Released Topology Mapping】Update your X431 PRO 5 to V 7.03.014 to gain Topology Mapping function. This advanced feature, typically found only on tools costing over $3000, provides a comprehensive view of a vehicle's data bus configurations, improving repair efficiency by up to 90%. With just one click, you can gain insights into the layout of a vehicle's system and clear any troubles. Compatibility with your vehicle's brand should be verified by checking the VIN before purchasing.
  • 【LAUNCH X431 PRO 5 with Powerful 50+ Services】Especially designed for pro mechanics and big repair shops, Launch X431 scanner PRO5 is equipped with 50+ hot reset functions for 150 car makes which same as X431 PAD serious. Easy to navigate and help you do ABS Bleeding, TPMS Reset, Oil Reset, EPB Reset, Suspension, BMS, Injector Coding, IMMO, Power balance, Throttle Matching and more. 🚩Notice: we offer 2-year f ree update while other brands generally 1 year.
  • 【A-ctive Test + ECU Coding】Come with appealing bi-directional control to troubleshoot all possible problems for full systems within 5 min.This LAUNCH X431 PRO scanner even develops all practical functions needed by all technicians:1) ECU Coding for replacing, match, relearn, recode new ECU modules;2) Online Coding for B-MW, VW, Porsche, Ben-z to surf OEM data;3) VAG Guided functions ease complex issues;4) Personalization & ADAS improving car performance and driving safety.
Bestseller No. 9
ZMOON ZM301 OBD2 Scanner Diagnostic Tool, Car Code Reader OBDII/EOBD Diagnostic Scan Tool for All Cars After 1996
  • Full OBDII Modes Scanner for Car: A professional car scanner diagnostic tool can help you a lot. Read and clear codes, turn off engine lights or MIL, view freeze frames, read I/M readiness, retrieve vehicle VINs, conduct battery voltage tests, and provide live data streams with graphing displays. With a built-in database of 50,000+ DTCs, it also performs O2 sensor tests, onboard monitoring, and component testing, among other functions.
  • Enhanced Cloud Printing: Combined with real-time data, freeze frame and DTC playback functions, ZM301 can generate QR codes from these data and save them by scanning screenshots with your mobile phone. Simplifying the installation software printing process gives you more convenience and prevents auto repair shops from overcharging, saving you money and time.
  • 50,000+ DTC Lookup: Unlike older models that typically only have 3,000-10,000 DTCs, the ZM301 car code reader is equipped with a database of 50,000+ DTCs. This substantial advantage enables the scanner to better diagnose and resolve vehicle faults, making it an excellent choice for replacing or upgrading existing car scanners.
  • Convenient Shortcut Functions: More shortcut keys for more convenient operation. Equipped with 4 commonly used function shortcut keys, you can check the car's VIN number and view the DTC fault code definition. I/M can quickly retrieve the car's MIL status. PT is performance test, which can help you check the car's acceleration, braking distance and horsepower test.
  • Compatible with 98% of Vehicles: ZM301 OBDII scanner diagnostic tool is compatible with most cars manufactured after 1996 in the USA, 2002 in Europe, and 2008 in Asia. If your car features a 16-pin OBD2 port and was produced within the specified timeline, it is likely compatible. However, please note that it is not compatible with new energy vehicles, hybrid vehicles, or models that do not comply with the OBD2 protocol.
Bestseller No. 10
BC BOSSCOMM IFIX435 All System OBD2 Scanner Diagnostic Tool, Professional Car Code Reader with Lifetime F-Ree WiFi Update, Auto-VIN and Live Data Graph, Automotive Scanner Diagnostic Tool for All Cars
  • 🎁🎁【Professional but Easier-to-use for Home】Tired of going to Autozone or other store to run codes, or having to pay the dealer to do it for you? IFIX435 code scanner is your ticket to happiness.Compared to the complexity of the car scanners available on the market with unit prices above $200, the car scanner diagnostic tool is one of the best investments you can make!
  • 🚘🚘【OE-Level All System Diagnostic Tool】Whether you're troubleshooting engine problems, abs, airbag, transmission issues, IFIX435 obd2 scanner easily find and fix the problem with your vehicle. The car scanner diagnostic tool supports not only Engine, ABS, Transmission, but also EPB, TPMS, SAS, A/C, chassis and other system scans. By reading the ECU version information of each system, providing a🔥 live data stream, 🔥reading the trouble codes and🔥 retrieves freeze-frame, saving home repairers a lot of time and money in maintenance.
  • 📈📈【Real Deal-LIVE DATA】Real-time, dynamic data is sure to streamline your work! IFIX435 car diagnostic scanner for all cars can get instant access to key information about your vehicle's RPM, oil temperature, and more, making diagnosis easier than ever before. The obd2 scanner diagnostic tool allows you to see live information streams and even take previews and recorded information for later playback.👍Easy to use without space limitations, and actuators to quickly uncover and solve any issues.
  • 👍👍【Lifetime F-ree One-Click Update 】How much have you spent on car maintenance? The diagnostic scanner is permanently updated for f-ree, which save you a lot of money in the long-term.You can connect the scanner tool to your home WiFi or personal hotspot to update it to get newest software and more car coverage. Buy once and be set for life with this device.
  • 👍👍【Wide Vehicle Coverage Global Mechanics】IFIX435 code reader for cars and trucks can diagnose over 10000+ vehicles(60+ car brands) worldwide mainstream car makes(USA/ASIA/EUROPE), works on OBDII most after 1996 vehicles including the latest 2023 models.It supports 13 different languages at the same time, which can satisfy users all over the world.

Last update on 2024-06-29 / Affiliate links / Images from Amazon Product Advertising API

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