Various FordPass And Connected Vehicle Issues – 2021 Ford Mustang Mach-E & F-150

NHTSA ID Number: 10209495

Manufacturer Communication Number: TSB 22-2123

Summary

Some 2021 F-150 vehicles built on or before 22-Jul-2021 at Dearborn Truck Plant, 2021 F-150 vehicles built on or before 08-Oct-2021 at Kansas City Assembly Plant and 2021 MustangeBay logo Mach-E vehicles built on or before 07-Jul-2021 may exhibit FordPass and connected vehicle issues such as: FordPass will not connect, FordPass remote commands inoperative, cannot activate FordPass, connectivity settings unavailable on SYNC touchscreen and/or Professional Technician System (PTS) connected vehicle data not available or not updating. This may be due to a software issue with the gateway module (GWM). To correct the condition, follow the Service Procedure to reprogram the GWM.

 


This bulletin supersedes 22-2088.

Model:

FordeBay logo

2021 MustangeBay logo Mach-E
Built on or before 07-Jul-2021

2021 F-150
Built on or before 22-Jul-2021 at Dearborn Truck Plant
Built on or before 08-Oct-2021 at Kansas City Assembly Plant

 

Summary

This article supersedes TSB 22-2088 to update the Service Procedure.

 

Issue: Some 2021 F-150 vehicles built on or before 22-Jul-2021 at Dearborn Truck Plant, 2021 F-150 vehicles built on or before 08-Oct-2021 at Kansas City Assembly Plant and 2021 MustangeBay logo Mach-E vehicles built on or before 07-Jul-2021 may exhibit FordPass and connected vehicle issues such as: FordPass will not connect, FordPass remote commands inoperative, cannot activate FordPass, connectivity settings unavailable on SYNC touchscreen and/or Professional Technician System (PTS) connected vehicle data not available or not updating. This may be due to a software issue with the gateway module (GWM). To correct the condition, follow the Service Procedure to reprogram the GWM.

 

Action: Follow the Service Procedure steps to correct the condition that meet all of the following criteria:

  • One of the following vehicles:
    • 2021 F-150 vehicles built on or before 22-Jul-2021 at Dearborn Truck Plant
    • 2021 F-150 vehicles built on or before 08-Oct-2021 at Kansas City Assembly Plant
    • 2021 MustangeBay logo Mach-E vehicles built on or before 07-Jul-2021
  • At least one of the following conditions:
    • FordPass will not connect
    • FordPass remote commands inoperative
    • Cannot activate FordPass
    • Connectivity settings unavailable on SYNC touchscreen
    • PTS connected vehicle data not available or not updating

 

Parts

Service Part NumberQuantityDescriptionUnit of IssuePiece Quantity
MU5Z-14G490-J1Gateway Module11
W718633-S451eBay logo2Front Seat Bolts48

Quantity refers to the amount of the service part number required to repair the vehicle.

Unit of Issue refers to the number of individual pieces included in a service part number package.

Piece Quantity refers to the total number of individual pieces required to repair the vehicle.

 

Service Procedure

1. Using the FordeBay logo Diagnosis and Repair System (FDRS) scan tool, open Datalogger for the GWM and review the status of parameter identification (PID) named: CCS_ONBRD_SYNC. Is the status for CCS_ONBRD_SYNC showing as: Unrecoverable Synchronization Error or Onboard Synchronization Failed?

(1). Yes – proceed to Step 2.

(2). No – this article does not apply. Refer to Workshop Manual (WSM). Section 415-00 for normal diagnostics.

2. Perform the Module Software Updating Procedure outlined below for the GWM. Perform a network test after each software update using the latest software level of the FDRS scan tool. This refreshes the list of modules that have available software updates based current module software levels. Continue performing software updates to the GWM until all available software updates for the GWM are complete. Proceed to Step 3.

3. Recheck the status of PID named: CCS_ONBRD_SYNC. Is the status for CCS_ONBRD_SYNC still showing as Unrecoverable Synchronization Error or Onboard Synchronization Failed after the GWM software has been updated to the latest level?

(1). Yes – replace the GWM. Refer to WSM, Section 418-00A.

(2). No – repair is complete.

 

Module Software Updating Procedure

NOTE: The following instructions apply when performing a software update on any of the following modules: gateway module (GWM), telematic control unit (TCU), accessory protocol interface module (APIM) and instrument panel cluster (IPC).

NOTE: A blank 64GB or larger USB flash drive is required and a USB 3.0 USB flash drive is recommended for fastest software installation. Make sure the USB flash drive being used is formatted as exFAT file system. To confirm the USB flash drive is formatted as exFAT, hold down the Windows icon keyboard key and press the E keyboard key. Right click on the USB flash drive, then select Properties. If File System under the General tab is not exFAT, the drive must be formatted. To format the USB flash drive, right click on the USB flash drive, select Format, select exFAT for the File System, and select Default Allocation Size for the Allocation Unit Size. De-selecting Quick Format is not necessary and results in a more lengthy operation.

1. Using the FDRS, begin module programming by selecting the SW Updates tab then download and run the application for desired module. Follow all on-screen instructions carefully.

2. When prompted, connect the USB flash drive to the FDRS.

NOTE: It may take up to 5 minutes for the vehicle to recognize the USB flash drive.

3. When prompted by the FDRS, safely remove/eject the USB flash drive from the diagnostic scan tool and connect it to the USB hub to install the software into the module. When the USB software update begins the SYNC screen displays a message stating Do Not Remove USB. The update starts automatically, and may take 10 minutes or longer to complete. If the message stating Do Not Remove USB does not display on the SYNC screen within 5 minutes of the USB drive being connected to the vehicle’s USB hub select Did The Update Install Successfully > No on the FDRS and follow the on-screen instructions to either attempt USB programming again or perform controller area network (CAN) programming for the module.

4. When the pop-up stating Restart Required appears on the SYNC screen, turn the ignition off and open the driver’s door for 10 minutes then close the door and restart the engine (key on engine running [KOER]). The update is still in process at this time.

5. Once the pop-up stating Update Successful appears in the SYNC screen, select Close, remove the USB flash drive from the USB hub and connect it to the FDRS, and select Yes on FDRS indicating the update installed successfully. This initiates the remaining automated configuration steps and reports the module assembly, vehicle interface processor (VIP), calibration, customer interface processor (CIP), and application software levels to the FordeBay logo online database. Failure to follow this step results in an inaccurate database as well as omitted, improperly installed, or improperly configured applications (features) such as navigation (if equipped). It is normal for the module to reset during this step.

 


2 Affected Products

Vehicles

MAKEMODELYEAR
FORDeBay logoF-1502021
FORDeBay logoMUSTANGeBay logo MACH E2021

 


1 Associated Document

Manufacturer Communications

22-2123
30 March 2022

https://www.nhtsa.gov/recalls?nhtsaId=10209495

MC-10209495-0001.pdf 82.816KB

 


NHTSA ID Number: 10209032

Manufacturer Communication Number: TSB 22-2088

Summary

Some 2021 F-150 vehicles built on or before 22-Jul-2021 at Dearborn Truck Plant, 2021 F-150 vehicles built on or before 08-Oct-2021 at Kansas City Assembly Plant and MustangeBay logo Mach-E vehicles built on or before 07-Jul-2021 may exhibit FordPass and connected vehicle issues such as: FordPass will not connect, FordPass remote commands inoperative, cannot activate FordPass, connectivity settings unavailable on SYNC touchscreen and/or Professional Technician System (PTS) connected vehicle data not available or not updating. This may be due to a software issue with the gateway module (GWM). To correct the condition, follow the Service Procedure to replace the GWM.

 

1 Associated Document

Manufacturer Communications

22-2088
08 March 2022

https://www.nhtsa.gov/recalls?nhtsaId=10209032

MC-10209032-0001.pdf 67.327KB

 


NHTSA ID Number: 10208345

Manufacturer Communication Number: TSB 22-2060

Summary

Some 2021 F-150 vehicles built on or before 22-Jul-2021 at the Dearborn Truck Plant, 2021 F-150 vehicles built on or before 08-Oct-2021 at the Kansas City Assembly Plant and MustangeBay logo Mach-E vehicles built on or before 07-Jul-2021 may exhibit FordPass and connected vehicle issues such as: FordPass will not connect, FordPass remote commands inoperative, cannot activate FordPass, connectivity settings unavailable on SYNC touchscreen and/or Professional Technician System (PTS) connected vehicle data not available or not updating. This may be due to a software issue with the gateway module (GWM). To correct the condition, follow the Service Procedure to replace the GWM.

 

1 Associated Document

Manufacturer Communications

22-2060
23 February 2022

https://www.nhtsa.gov/recalls?nhtsaId=10208345

MC-10208345-0001.pdf 66.069KB

 


 

Reprogramming

Service Information & Reprogramming

 

Module Reprogramming

Diagnostic Software Interface Device Complete Vehicle Diagnostics Module Programming
1996-2017
Model Year
2018-Present
Model Year
1996-2017
Model Year
2018-Present
Model Year
IDS/FDRS VCM, VCM IIeBay logo, VCMM X X X X
FJDS/FDRS Compatible J2534 Devices
(Including VCM IIeBay logo and VCMM)
  X X X

Detailed system requirements, installation, and support information for each product is located under the diagnostics tool support tab for each product.

 

Integrated Diagnostic Software (IDS) / FordeBay logo Diagnosis & Repair System (FDRS)

For use with VCM I, VCM IIeBay logo, VMM and VCMM hardware devices only. The complete factory FordeBay logo Motor Company vehicle diagnostic tool that provides complete dealership level vehicle diagnostic coverage for all 1996 to present FordeBay logo, LincolneBay logo and MercuryeBay logo vehicles. The IDS software includes time based access to the IDS software, software updates and calibration files.

 

FordeBay logo J2534 Diagnostic Software (FJDS) / FordeBay logo Diagnosis & Repair System (FDRS)

For use with compatible J2534 hardware devices. FJDS software provides Ford Module Programming functionality that covers 1996 to present FordeBay logo, LincolneBay logo and MercuryeBay logo module reprogramming functions, plus complete dealership level vehicle diagnostic software for all 2018 to present FordeBay logo and LincolneBay logo vehicles. The FJDS software license includes time based access to the FJDS software, software updates and calibration files.


Latest Calibration Information

Module Build Data (As-Built)

Use VIN to obtain As-Built data

www.motorcraftservice.com

 


 

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