22R01 – Brake Stop Lamps Remain On – 2014-2015 Ford Fusion & Lincoln MKZ & 2015 Mustang

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NHTSA ID Number: 10211957

Manufacturer Communication Number: 22R01-S1

Summary

Certain 2014 – 2015 Model Year, Fusion and MKZ and 2015 Model Year Mustang Vehicles Brake Stop Lamps Remain On – Under Safety Recall 22S02, in some of the affected vehicles, exposure to a high temperature, high humidity, and high salinity environment is causing the brake pedal “stop bumper” to disintegrate and fall off on some of the affected vehicles resulting in the brake stop lamps remaining on continuously, even when the brake pedal is not applied. If the brake pedal bumper is missing on automatic transmission vehicles, the engine can be started, and the transmission can shift out of park without depressing the brake pedal.

For 22R01, owners will be instructed to request a repair under this regional program if their vehicle exhibits brake pedal concerns or if they are concerned about the brake pedals in their vehicles.

 


AFFECTED VEHICLES

Vehicles identified below were not originally sold and are not currently registered in the high ambient temperature states covered under Safety Recall 22S02.

Vehicle Model Year Assembly Plant Build Dates
Fusion 2014 – 2015 Flatrock October 1, 2013 through April 19, 2015
Mustang 2015 Flatrock February 11, 2014 through July 31, 2015
Fusion / MKZ 2014 – 2015 Hermosillo October 1, 2013 through April 6, 2015

This program does not apply to vehicles originally sold in, or currently registered in the following states or countries/territories:

In the United States
Texas Louisiana Mississippi Alabama Florida
Georgia South Carolina North Carolina Virginia Hawaii

 

REASON FOR THIS PROGRAM

Under Safety Recall 22S02, in some of the affected vehicles, exposure to a high temperature, high humidity, and high salinity environment is causing the brake pedal “stop bumper” to disintegrate and fall off on some of the affected vehicles resulting in the brake stop lamps remaining on continuously, even when the brake pedal is not applied. If the brake pedal bumper is missing on automatic transmission vehicles, the engine can be started, and the transmission can shift out of park without depressing the brake pedal.

For 22R01, owners will be instructed to request a repair under this regional program if their vehicle exhibits brake pedal concerns or if they are concerned about the brake pedals in their vehicles.

NOTE: Vehicles identified as originally sold, or currently registered in the high ambient temperature states are included in Safety Recall 22S02 and can be identified in OASIS.

 

SERVICE ACTION

Dealers are to replace the brake pedal bumper. This service must be performed on all affected vehicles at no charge to the vehicle owner.

 

OWNER NOTIFICATION AND MAILING SCHEDULE

Owner letters were mailed the week of April 8. 2022. Dealers should repair any affected vehicles that arrive at their dealerships, whether or not the customer has received a letter.

PLEASE NOTE:

Federal law requires dealers to complete this recall service before a new vehicle is delivered to the buyer or lessee. Violation of this requirement by a dealer could result in a civil penalty of up to $21,000 per vehicle. Correct all vehicles in your new vehicle inventory before delivery. 

 

SOLD VEHICLES

  • Ford has not issued instructions to stop selling/delivering or driving used vehicles under this regional program.
  • Owners can continue to safely drive their vehicles if they ensure the doors are securely latched without using excessive effort before driving.

 

STOCK VEHICLES

Use OASIS to identify any affected vehicles in your used vehicle inventory.

 

DEALER-OPERATED RENTAL VEHICLES

The Fixing America’s Surface Transportation (FAST) Act law effective June 2016 prohibits a rental company from selling, renting or leasing vehicles subject to a safety or compliance recall. Please consult your legal counsel for legal advice.

 

TITLE BRANDED / SALVAGED VEHICLES

Affected title branded and salvaged vehicles are eligible for this recall.

 

OWNER REFUNDS

  • This regional program must still be performed, even if the owner has paid for a previous repair. Claiming a refund will not close the program on the vehicle.
  • Ford Motor Company is offering a refund for owner-paid repairs covered by this program if the repair was performed before the date of the Owner Notification Letter. This refund offer expires September 18, 2022.
  • Owners are directed to seek reimbursement through authorized dealers or, at their option, directly through Ford Motor Company at P.O. Box 6251, Dearborn, MI 48121-6251.
  • Dealers are also pre-approved to refund owner-paid emergency repairs that were performed away from an authorized servicing dealer after the end date specified in the reimbursement plan. Non-covered repairs, or those judged by Ford to be excessive, will not be reimbursed.
  • Refunds will only be provided for the cost associated with brake pedal replacement.

 

RENTAL VEHICLES

Rental vehicles are not approved for this program.

 

PARTS REQUIREMENTS / ORDERING INFORMATION

Part Number Description Order Quantity Claim Quantity
MR3Z-7583-A Brake Pedal Bumper 1 1

 


CERTAIN 2014 – 2015 MODEL YEAR MUSTANG, FUSION, AND MKZ VEHICLES — BRAKE PEDAL BUMPER REPLACEMENT

NOTE: For Mustang vehicles proceed to Mustang Service Procedure on Page 1.

NOTE: For Fusion and MKZ vehicles proceed to Fusion and MKZ Service Procedure on Page 2.

 

MUSTANG SERVICE PROCEDURE

1. Remove the brake pedal bumper by pushing down on the brake pedal and using pliers or a flat blade screw driver to pull the bumper out. If needed push in the brake switch plunger back for more clearance. See Figure 1.

 

2. Install the new brake pedal bumper. See Figure 2.

 

FUSION AND MKZ SERVICE PROCEDURE

NOTICE: Do not press, pull or otherwise move the brake pedal while removing or installing the stoplamp switch. The switch must be installed with the booster push rod attached to the brake pedal and with the brake pedal in the at-rest position. Installing the switch with the brake pedal in any other position results in incorrect adjustment and damage to the switch.

1. Remove the stoplamp switch. Please follow the Workshop Manual (WSM) procedures in Section 417-01.

2. Insert a hook tool through the stoplamp switch opening and remove the brake pedal bumper. See Figure 3.

NOTE: Brake pedal assembly removed for clarity.

NOTE: Hybrid vehicles similar.

 

3. Apply a small piece of folded over painters tape to the new brake pedal bumper, and using angled needle nose pliers position the new brake pedal bumper for installation. See Figure 4.

NOTE: Brake pedal assembly removed for clarity.

NOTE: Hybrid vehicles similar.

 

4. Insert a small allen wrench through the stoplamp switch opening and push the new brake pedal bumper into place. See Figure 5.

NOTE: Brake pedal assembly removed for clarity.

NOTE: Hybrid vehicles similar.

 

5. Remove the painters tape from the new brake pedal bumper. See Figure 6.

NOTE: Brake pedal assembly removed for clarity.

NOTE: Hybrid vehicles similar.

 

6. Insert a 1/4 in. extension through the stoplamp switch opening and push on the new brake pedal bumper ensuring that it is fully seated into place. See Figure 7.

NOTE: Brake pedal assembly removed for clarity.

NOTE: Hybrid vehicles similar.

 

7. Reinstall the stoplamp switch. Please follow the WSM procedures, in Section 417-01.

 


5 Affected Products

Vehicles

MAKE MODEL YEAR
FORD FUSION 2014-2015
FORD MUSTANG 2015
LINCOLN MKZ 2014-2015

 


1 Associated Document

Manufacturer Communications

Regional Recall 22R01 – Supplement #1
May 13, 2022

https://www.nhtsa.gov/recalls?nhtsaId=10211957

MC-10211957-0001.pdf 1135.421KB

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NHTSA ID Number: 10222526

Manufacturer Communication Number: 22R01 S1

Summary

Certain 2014 – 2015 Model Year, Fusion and MKZ and 2015 Model Year Mustang Vehicles Brake Stop Lamps Remain On

REF: Safety Recall 22S02 Certain 2014 – 2015 Model Year, Fusion and MKZ and 2015 Model Year Mustang Vehicles Brake Stop Lamps Remain On

Submitting Owner Letters and Tech Bulletin

 

1 Associated Document

Manufacturer Communications

Regional Recall 22R01 – Supplement #1
May 13, 2022

https://www.nhtsa.gov/recalls?nhtsaId=10222526

MC-10222526-0001.pdf 1323.829KB

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NHTSA ID Number: 10209364

Manufacturer Communication Number: 22R01

Summary

Certain 2014-2015 Model Year, Fusion and MKZ and 2015 Model Year Mustang Vehicles – Brake Stop Lamps Remain On. Under Safety Recall 22S02, in some of the affected vehicles, exposure to a high temperature, high humidity, and high salinity environment is causing the brake pedal “stop bumper” to disintegrate and fall off on some of the affected vehicles resulting in the brake stop lamps remaining on continuously, even when the brake pedal is not applied. If the brake pedal bumper is missing on automatic transmission vehicles, the engine can be started, and the transmission can shift out of park without depressing the brake pedal. For 22R01, owners will be instructed to request a repair under this regional program if their vehicle exhibits brake pedal concerns or if they are concerned about the brake pedals in their vehicles.

1 Associated Document

Manufacturer Communications

Regional Recall 22R01
March 25, 2022

https://www.nhtsa.gov/recalls?nhtsaId=10209364

MC-10209364-0001.pdf 881.767KB

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