Programmable Relay Power Center Module Failure – Driverge – 2021 Ford Transit

SEOCONTENT-START

OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-332 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Driverge Vehicle Innovations Submission Date : MAY 25, 2022 NHTSA Recall No. : 22V-332 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : Driverge Vehicle Innovations Address : 1090 W Wilbeth Rd Akron OH 44314 Company phone : 861-1118 Population : Number of potentially involved : 22 Estimated percentage with defect : 1 % Vehicle Alterer Information : Vehicle 1 : 2020-2021 Ford Transit 350 Descriptive Information : The recall population is determined by information received from Intermotive based upon suspected defective parts received via specified purchase orders being installed into up fitted vehicles. Production Dates : DEC 03, 2020 – FEB 18, 2022 Description of Defect : Description of the Defect : Intermotive has determined that a small percentage of date code 0919 pcbs used for the PRPC had mask mis-registration causing exposed copper. Lab analysis showed the evidence of dendritic growth which caused the short between the power and ground planes. The failure happened after installation and prior to the busses being put into service. All four were infant mortality. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : The power to ground short causes excessive heating and the potential for combustion. All components are appropriately spec’d to UL 94v0 flammability rating so the chance for combustion prior to the short opening up is extremely small. Description of the Cause : Dendritic growth occurred between the power and ground planes causing thermal destruction of the module. Identification of Any Warning that can Occur : NR Involved Components : Part 573 Safety Recall Report 22V-332 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Component Name : PRPC Component Description : Programable Relay Power Center Component Part Number : S-M1521-xx Supplier Identification : Component Manufacturer Name : Intermotive Address : 12840 Earhart Ave Auburn California 95602 Country : United States Chronology : Driverge Vehicle Innovations bacame aware of failures on 5/11/2022. Description of Remedy : Description of Remedy Program : Intermotive will provide all parts and labor free of charge to customers who identify assemblies with date code 0919. Customers can contact Intermotive Warranty at 530-823-1048 xt 103. Warranty will immediately send out a replacement harness for the repair and offer the necessary technical support during installation How Remedy Component Differs from Recalled Component : The remedy is adding a fused data link harness that will prevent the thermal event from occurring. Identify How/When Recall Condition was Corrected in Production : All remaining assemblies with date code 0919 have been removed from the supply chain. Additional high magnification inspection requirements are now in place for pcb’s to identify any exposed copper from the PCB vendors Recall Schedule : Description of Recall Schedule : Driverge Vehicle Innovations has the utmost urgency to resolve this recall quickly and efficiently. Driverge Vehicle Innovations will send a suspected serial number list to our customers once a formal NHTSA id is provided. Planned Dealer Notification Date : MAY 20, 2022 – MAY 20, 2022 Part 573 Safety Recall Report 22V-332 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Planned Owner Notification Date : MAY 20, 2022 – MAY 20, 2022 Purchaser Information : The following manufacturers purchased this defective/noncompliant equipment for possible use or installation in new motor vehicles or new items of motor vehicle equipment: Name : Address : Country : Company Phone : * NR – Not Reported

**************************************************************************************************************

OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-332 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Driverge Vehicle Innovations Submission Date : MAY 13, 2022 NHTSA Recall No. : 22V-332 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : Driverge Vehicle Innovations Address : 1090 W Wilbeth Rd Akron OH 44314 Company phone : 861-1118 Population : Number of potentially involved : 24 Estimated percentage with defect : 1 % Vehicle Alterer Information : Vehicle 1 : 2021-2021 Ford Transit 350 Descriptive Information : The recall population is determined by information received from Intermotive based upon suspected defective parts received via specified purchase orders being installed into up fitted vehicles. Production Dates : DEC 03, 2020 – FEB 18, 2022 Description of Defect : Description of the Defect : Intermotive has determined that a small percentage of date code 0919 pcbs used for the PRPC had mask mis-registration causing exposed copper. Lab analysis showed the evidence of dendritic growth which caused the short between the power and ground planes. The failure happened after installation and prior to the busses being put into service. All four were infant mortality. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : The power to ground short causes excessive heating and the potential for combustion. All components are appropriately spec’d to UL 94v0 flammability rating so the chance for combustion prior to the short opening up is extremely small. Description of the Cause : Dendritic growth occurred between the power and ground planes causing thermal destruction of the module. Identification of Any Warning that can Occur : NR Involved Components : Part 573 Safety Recall Report 22V-332 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Component Name : PRPC Component Description : Programable Relay Power Center Component Part Number : S-M1521-xx Supplier Identification : Component Manufacturer Name : Intermotive Address : 12840 Earhart Ave Auburn California 95602 Country : United States Chronology : Driverge Vehicle Innovations bacame aware of failures on 5/11/2022. Description of Remedy : Description of Remedy Program : Intermotive will provide all parts and labor free of charge to customers who identify assemblies with date code 0919. Customers can contact Intermotive Warranty at 530-823-1048 xt 103. Warranty will immediately send out a replacement harness for the repair and offer the necessary technical support during installation How Remedy Component Differs from Recalled Component : The remedy is adding a fused data link harness that will prevent the thermal event from occurring. Identify How/When Recall Condition was Corrected in Production : All remaining assemblies with date code 0919 have been removed from the supply chain. Additional high magnification inspection requirements are now in place for pcb’s to identify any exposed copper from the PCB vendors Recall Schedule : Description of Recall Schedule : Driverge Vehicle Innovations has the utmost urgency to resolve this recall quickly and efficiently. Driverge Vehicle Innovations will send a suspected serial number list to our customers once a formal NHTSA id is provided. Planned Dealer Notification Date : MAY 20, 2022 – MAY 20, 2022 Part 573 Safety Recall Report 22V-332 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Planned Owner Notification Date : MAY 20, 2022 – MAY 20, 2022 Purchaser Information : The following manufacturers purchased this defective/noncompliant equipment for possible use or installation in new motor vehicles or new items of motor vehicle equipment: Name : Address : Country : Company Phone : * NR – Not Reported

**************************************************************************************************************

In response to a recall recently initiated by Intermotive, this notice is sent to you in accordance with the requirements of 49 CFR 577.13. May 25, 2022 Dear , This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. Driverge Vehicle Innovations has decided that a defect which relates to motor vehicle safety exists in certain 2020 and 2021 model year Ford Transit T-350 vehicles. As a result, Driverge is conducting a safety recall. We apologize for this inconvenience. However, we are concerned about your safety and continued satisfaction with our products. In these vehicles, part supplier Intermotive has determined that a small percentage of date code 0919 pcbs used for the PRPC had mask mis-registration causing exposed copper. Lab analysis showed the evidence of dendritic growth which caused the short between the power and ground planes. The failure happened after installation and prior to the busses being put into service. The power to ground short causes excessive heating and the potential for combustion. All components are appropriately spec’d to UL 94v0 flammability rating so the chance for combustion prior to the short opening up is extremely small. Forest River notified Intermotive of the first failures on 10/27/2021, 11/23/2021, 11/30/2021 and 12/7/2021. Parts to repair your vehicle are currently available at Intermotive. Your Driverge vehicle dealer will replace the impacted harness. If you wish to repair your vehicle without returning it to the dealer you can contact Intermotive Warranty at 530-823-1048 ext. 103. Intermotive Warranty will inform you how to identify if your vehicle has one of the impacted parts. If so, Intermotive will immediately send out a replacement harness for the repair and offer the necessary technical support during installation. If after contacting your dealer and the Customer Assistance Center, you are still not satisfied we have done our best to remedy this condition without charge and within a reasonable time, you may wish to write the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, SE., Washington, DC 20590, or call the toll-free Vehicle Safety Hotline at IMPORTANT SAFETY RECALL NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION CAMPAIGN NO: 22V332 1.888.327.4236 (TTY 1.800.424.9153) or go to http://www.nhtsa.gov. The National Highway Traffic Safety Administration Campaign ID Number for this recall is 22V332. All parts and labor for this repair are covered under warranty at no cost to you. Please note that the status of all identified vehicles must be reported to NHTSA and upon completion of any necessary repair work, the customer must file a claim with Intermotive Warranty referencing Intermotive Recall#22E008 on the claim. Please be reminded that it is a violation of Federal law for a manufacturer or dealer to sell or lease a vehicle covered by this notification until the defect is remedied. Federal regulation requires that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within ten days. If you have any questions pertaining to this recall, please contact: Intermotive 12840 Earhart Ave. Auburn, CA 95602 Warranty Recall Contacts Phone: 530-823-1048 ext. 103 Jesse Jennings: jjennings@intermotive.net Karen Rochin: krochin@intermotive.net Thank you for your prompt review. Jim Kaiser Quality Assurance Manager Driverge Vehicle Innovations Jim.kaiser@driverge.com

**************************************************************************************************************

OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-332 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Driverge Vehicle Innovations Submission Date : SEP 26, 2022 NHTSA Recall No. : 22V-332 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : Driverge Vehicle Innovations Address : 1090 W Wilbeth Rd Akron OH 44314 Company phone : 861-1118 Population : Number of potentially involved : 22 Estimated percentage with defect : 1 % Vehicle Alterer Information : Vehicle 1 : 2020-2021 Ford Transit 350 Descriptive Information : The recall population is determined by information received from Intermotive based upon suspected defective parts received via specified purchase orders being installed into up fitted vehicles. Production Dates : DEC 03, 2020 – FEB 18, 2022 Description of Defect : Description of the Defect : Intermotive has determined that a small percentage of date code 0919 pcbs used for the PRPC had mask mis-registration causing exposed copper. Lab analysis showed the evidence of dendritic growth which caused the short between the power and ground planes. The failure happened after installation and prior to the busses being put into service. All four were infant mortality. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : The power to ground short causes excessive heating and the potential for combustion. All components are appropriately spec’d to UL 94v0 flammability rating so the chance for combustion prior to the short opening up is extremely small. Description of the Cause : Dendritic growth occurred between the power and ground planes causing thermal destruction of the module. Identification of Any Warning that can Occur : NR Involved Components : Part 573 Safety Recall Report 22V-332 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Component Name : PRPC Component Description : Programable Relay Power Center Component Part Number : S-M1521-xx Supplier Identification : Component Manufacturer Name : Intermotive Address : 12840 Earhart Ave Auburn California 95602 Country : United States Chronology : Driverge Vehicle Innovations became aware of Intermotive PRPC module failures on 5/11/2022. Driverge immediately stopped shipment of all vehicles with the identified part number. All on-ground vehicles were inspected for the affected module and replaced if the nonconforming PRPC module was present. Review process completed 5/30/2022. Description of Remedy : Description of Remedy Program : Intermotive will provide all parts and labor free of charge to customers who identify assemblies with date code 0919. Customers can contact Intermotive Warranty at 530-823-1048 xt 103. Warranty will immediately send out a replacement harness for the repair and offer the necessary technical support during installation How Remedy Component Differs from Recalled Component : The remedy is adding a fused data link harness that will prevent the thermal event from occurring. Identify How/When Recall Condition was Corrected in Production : All remaining assemblies with date code 0919 have been removed from the supply chain. Additional high magnification inspection requirements are now in place for pcb’s to identify any exposed copper from the PCB vendors Recall Schedule : Description of Recall Schedule : Driverge Vehicle Innovations has the utmost urgency to resolve this recall quickly and efficiently. Driverge Vehicle Innovations will send a suspected serial Part 573 Safety Recall Report 22V-332 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 number list to our customers once a formal NHTSA id is provided. Planned Dealer Notification Date : MAY 20, 2022 – MAY 20, 2022 Planned Owner Notification Date : MAY 20, 2022 – MAY 20, 2022 Purchaser Information : The following manufacturers purchased this defective/noncompliant equipment for possible use or installation in new motor vehicles or new items of motor vehicle equipment: Name : Address : Country : Company Phone : * NR – Not Reported

**************************************************************************************************************

SEOCONTENT-END